Module and Syllabus of INCHALL 2016

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    INDUSTRIAL CHALLENGE 2016

    The 7th Industrial Challenge

    Global Value Chain towards Sustainable

    Development

    INDUSTRIAL CHALLENGE 2016

    Industrial Challenge (INCHALL) 2016 is an

    Industrial Engineering competition among colleges in

    South East Asia which is held annually and fully hosted

    by Himpunan Mahasiswa Teknik Industri, Sepuluh

    Nopember Institute of Technology. The competition is

    made for several purposes, such as applying the core

    competences of Industrial Engineering knowledge,

    the ability of student to solve industrial problem with

    several consideration that may affect the whole

    system, and supporting knowledge and insight

    exchange among the participants of the competition.

    The main topic that will be discussed on

    INCHALL 2016 is Global Value Chain towards

     Sustainable Development. This topic will mostly discuss

    about a value chain of a company and all the

    measurement on each subsystems. The student should

    have an ability to create a decision regarding to the

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    problem that may happened on each of them. In this

    completion, participant will face real cases that

    happened on an industry that can be solved by

    analyzing the value chain and conduct the optimal

    improvement on each subsystem.

    THEME: GLOBAL VALUE CHAIN TOWARDS

    SUSTAINABLE DEVELOPMENT

    Value chain represents the idea of seeing a

    company as a system consists of subsystems each with

    inputs, transformation processes, and output. Inputs,

    transformation processes, and outputs involve the

    consumption of resources such as money, labor,

    materials, equipment, land, administration, and

    management.

    Value chain activities are carried put

    determines cost and affects profits. There are some

    activities done which are including the primary

    activities and also the support activities. These

    activities can be classified generally as either primary

    or support activities that all business must undertake in

    some form.

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    Figure 1. Company's Value Chain

    According to Porter (1985), the primary activities are:

      Inbound Logistics - involve relationships with

    suppliers and include all the activities required to

    receive and store inputs.

      Operations - are all the activities required to

    transform inputs into outputs

      Outbound Logistics - include all the activities

    required to collect, store, and distribute theoutput.

      Marketing and Sales - activities inform buyers

    about products, to induce customers to

    purchase it, and facilitate their purchase.

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      Service - includes all the activities required to

    keep the product working effectively for the

    customer after it is sold and delivered.

    Secondary activities are:

      Infrastructure  –   planning, consists of functions or

    departments such as accounting, legal, finance,

    planning, public affairs, government relations,

    quality assurance and general management.

      Technological Development - related to the

    equipment, hardware, software, procedures and

    technical knowledge in the firm's transformation

    of inputs into outputs.

     

    Human Resource management - consists of all

    activities involved in recruiting, hiring, training,

    developing, compensating and laying off

    workers.

      Procurement - is the acquisition of inputs, or

    resources

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    PARTICIPANTS & SCHEDULE

    GENERAL REQUIREMENTS

      Each team consists of three people and their

    membership in the team could not be changed

    in the future for any reason.

      Each member of the team must be registered as

    undergraduate student (S1) of Industrial

    Engineering Department or related major from

    the same university.*

      Each member of the team must be listed as an

    active student until 31 March 2016

     

    Each university or institute is allowed to register

    maximum of 5 teams in preliminary stage.

    *Related major only allowed for 7th region team

    REGISTRATION PROCEDURE

      Each team must register for an account at

    www.iefair-its.com/inchall. Account will be made

    by fulfilling the registration and requirements,

    such as photo and student card of each

    member of the team.

      After registration process done, the participants

    will get an activation email.

    http://www.iefair-its.com/inchallhttp://www.iefair-its.com/inchallhttp://www.iefair-its.com/inchall

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      When the activation is done, the participants will

    get additional menu in INCHALL 2016 website

    titled Team Page that consists of Participants

    Data and an access to join preliminary stage.

      The Online Registration will be free, no payment

    is needed.

     

    Registration will be opened from 15 November

    2015 to 20 December 2015.

    PRELIMINARY STAGE

    Preliminary Stage is the first stage to select the

    semifinalist of INCHALL 2016. In this stage, each team

    will be tested about Industrial Engineering Science

    through Online Competition. Each team who has

    been registered will get an account to complete the

    preliminary stage (online test) through team’s page

    menu. The online test schedule for each team will be

    announced on December 29th, 2015.

    INCHALL 2016 preliminary stage will be

    classified into 7 Regions as follow:

      1st Region : Sumatera and Kalimantan

      2nd Region : West Java

      3rd Region : DKI Jakarta and Banten

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      4th Region : Central Java and Yogyakarta

      5th Region : East Java

      6th Region : Bali, Lombok, Sulawesi, & Papua

      7th Region : South East Asia (except 

    Indonesia)

    The Top 15 teams that will continue to Semifinal

    Stage in ITS campus will be considered from the all-region that listed above.

    RE-REGISTRATION

    Every team who has announced as

    semifinalist of INCHALL 2016 must do re-registration.

    The re-registration due date is on February 28th, 2016.

    Each team needs to pay the Registration Fee of

    Rp2.500.000, 00 for the National participants and 220

    USD for the International participant. The payments

    should be transferred to:

    Name of the Bank : CIMB Niaga

    Account Name : Annisa Rizka Fitri Amalia

    Account number : 496-01-00799-18-3

    In addition, every team also needs to prepare

    some documents as mention below:

      Data forms of each participants

      Scan of registration fee payment receipt

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    Each document should be sent in the form of

    .zip/.rar, with subject and filename format

    region_teamname  and sent to

    [email protected]

    SEMIFINAL

    The semifinal stages will be held on 1st  –   5th 

    March 2016 in Surabaya. It will takes place in the

    campus of Sepuluh Nopember Institute of Technology.

    Semifinal stage will consist of two stages, which are:

      Stage 1: Bid Your Time!

    Bid your Time! Is the first stage that will be held for

    all semifinalist teams of INCHALL 2016. In this

    stage, every team will have to solve the

    problems that science-based industrial

    engineering courses including ergonomics and

    design work systems, manufacturing systems,

    system development and management ofindustrial, computation and optimization industry

    as well as logistics and supply chain

    management. In solving the problems, the

    participants have a limited-time based on the

    mailto:[email protected]:[email protected]:[email protected]

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    "auction game" which will be carried out before

    solving the problems.

      Stage 2

    It is the end of semifinal round in INCHALL 2016.

    This stage aims to be the assessment

    consideration for selecting teams that pass to

    Final Stage in which the score will be

    accumulated with Stage 1 score. This stage

    includes case study that is compulsory to be

    finished by all semifinalist teams for around five

    hours. Each team has to be assured of having

    deeper understanding in the whole theme as a

    key to finish the case study 

    In this stage, the participants will be tested for

    their braveness, analytic, and communication skill,

    and also their dexterity in Industrial Engineering

    sciences. The top 5 teams that pass through these

    stages will be qualified for the Grand Final stage.

    All of INCHALL 2016 participants are also

    invited to join Gala Dinner that will be held on June

    5th, 2015. This Gala Dinner aims to create networking

    between participants and to introduce Surabaya in

    the form of culinary and historical aspects.

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    GRAND FINAL

    This is the last stage of INCHALL 2016. In this

    stage, participants are required to understand the

    problems of existing industries and solve it through

    industrial engineering's perspective. Best five teams

    who qualify at this stage would face a real problem

    associated with "Global Value Chain" through visits to

    particular industry in Indonesia. Teams are expected

    to provide solutions or recommendations related to

    the issue. Proposed solution will presented to the

     judges who are coming from academic and industrial

    background. One team with the best proposed

    solution would be the winner of INCHALL 2016.

    PRIZE

    1st place : USD 1300

    2nd place : USD 850

    3rd place : USD 500

    4th place : USD 200

    5th place : USD 150

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    TIMELINE

    Registration

    5 November 2015 –  20 December 2015

    Preliminary Schedule

    29 December 2015

    Preliminary Stage

    5 –  25 January 2016

    Finalist Announcement

    7 February 2016

    Re-Registration

    8 –  28 February 2016

    Final Stage

    1 –  5 March 2016

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    SYLLABUS This Syllabus consist of the courses which relevance with Industrial Engineering Competences. It also become a guidance

    for all of the participants of this competition.

     

    INDUSTRIAL COMPUTATION AND OPTIMIZATION 

    INDUSTRIAL COMPUTATION AND OPTIMIZATION COMPETENCES

    Operation ResearchIndustrial System

    SimulationIndustrial Statistic Decision Analysis System Dynamics

      Optimization Discrete Event

    Simulation 

      Descriptive Statistic    Modeling Decision

    Structure 

      Continuous System 

      Linear Programming    Probability    Decision Technique    Causal Loop Diagram 

      Goal Programming    Discrete & Continuous

    Probability Distribution 

      Modeling Preferences    Flow Diagram 

      Dynamic Programming    Uncertainty in Modeling

    Decision Technique   Duality Theory    Hypothesis Testing 

      Sensitivity Analysis    Regression   Markhov Chain    Non-Parametric Statistics 

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      MANUFACTURING SYSTEM 

    MANUFACTURING SYSTEM COMPETENCES

    Engineering Drawing Manufacturing SystemQuality Control

    Engineering

    Maintenance and Reliabity

    EngineeringSustainable Development

      Dimensioning  Manufacturing Process    Seven Tools of Quality   Failure Phenomenon

    Model 

      Sustainable

    Development 

      Projections    Process Design  Attribute Control Chart    Type of Maintenance   Sustainable

    Manufacturing Principle   International

    Standard of

    Engineering Drawing 

      Material Handling

    System   Variable Control Chart    Maintenance Scheduling 

      Production Management

    System   Hypothesis Testing    System reliability    Product Life Cycle 

      Production Key

    Performance Indicator  

      Acceptance Sampling    Reliability Testing   Life Cycle

    Management 

      Design of Experiment   Design for

    Environment 

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      INDUSTRIAL SYSTEM AND MANAGEMENT DEVELOPMENT 

    INDUSTRIAL SYSTEM AND MANAGEMENT DEVELOPMENT COMPETENCES

    Engineering Economic Project ManagementOrganization and Human

    Resource Management

    Service and Risk

    Management

    Financial

    Management

     Economic Analysis of

    Alternatives Projecting Time and Cost   Strategy Management 

      Product-Service

    System   Principle of

    Financial

    Management   Accounting, Depreciation

    and Income Taxes 

      Scheduling Resourceand Cost 

     Human ResourceManagement 

     Strategy Objective atRisk  

      Project Performance

    Analysis   Balance Scorecard 

      Risk in Engineering

    Project 

      Financial

    Statement  Interest Formulas and

    Equivalence   Organizational Design and

    Organizational Structure 

      Financial Ratio 

     Time Value of Money    Financial

    forecasting, Planningand Budgeting 

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      ERGONOMIC AND WORK SYSTEM DESIGN 

    ERGONOMIC AND WORK SYSTEM DESIGN COMPETENCES

    Industrial ErgonomicMethod Study and

    Work MeasurementFacility Planning

    Product Design and

    DevelopmentErgo Safety

     Introduction to

    Industrial Ergonomic &

    Principle 

     Motion Study and Time

    Study for Lean

    Manufacturing 

      Production Capacity

    Determination    Introduction of Product

    Design and Development 

      Introduction to Ergo

    Safety 

     Material Handling

    Analysis 

      Accident Causation

    Theory 

     Human-machines

    System   Stopwatch Time Study 

      Warehouse Facility

    Design   6 Phase of Product

    Design and Development 

      Type of Hazards 

      Biomechanics    Work Sampling    Layout Design Using

    Traditional and

    Quantitative approaches 

      Occupational, Health,

    and Safety Regulations  Cognitive Ergonomics   Operation Analysis and

    Principle of Motion

    Economy  Environmental Factors

    in Ergonomics 

     Mathematical Modeling

    and Optimization forLayout Design 

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      LOGISTIC AND SUPPLY CHAIN MANAGEMENT 

    LOGISTIC AND SUPPLY CHAIN MANAGEMENT COMPETENCES

    Production Planning and

    Inventory ControlLogistic Management

    Distribution

    ManagementProcurement Supply Chain Management

      Forecasting    Customer service and

    Order Processing in

    logistics 

      Distribution Network

    Design Problems

      Independent Demand

    Systems: Deterministic

    and Probabilistic 

      Supply Chain Strategies 

      Aggregate Planning    Network Configuration 

      MPS & MRP   Inventory and Service

    Level    Location-allocation

    Decision Problems 

      Discrete Demand

    System   Demand Management 

      Inventory and Capacity

    Planning 

      Logistic Network

    Design 

      Distribution Inventory

    System    Measuring Supply Chain

    Performance   Production ActivityControl 

      Transportation andDistribution 

      Facilities LocationProblems    Inventory Valuation

    and Measurement   Warehousing and

    Material Handling  Outsourcing and

    Global Logistic 

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    CONTACT PERSON

    If you have any question about INCHALL 2016, please do not hesitate to contact us.

    Faldy Maulana : +62819 3882 6536 

    Nisrina Nabella : +63853 3638 9336

    Azaria Zada : +62822 3232 3390

    Twitter   @inchall2016

    Line@ @hrc2479h 

    Fan Page Industrial Challenge

     Ask.fm @inchall_2016

    Instagram  ie_fair  

    Official Email [email protected] 

    Website www.iefair-its.com/inchall 

    P.S : Any change of schedule above will be immediately informed through our

    website www.iefair-its.com/inchall

    http://www.iefair-its.com/inchallhttp://www.iefair-its.com/inchallhttp://www.iefair-its.com/inchall

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