Mon 14.00 Advanced Process Control Driving Life Cycle Efficiency FVN Aspentech.pdf Final

8/10/2019 Mon 14.00 Advanced Process Control Driving Life Cycle Efficiency FVN Aspentech.pdf Final

1/14

2011 Aspen Technology, Inc. All rights reserved

Francois van Niekerk, APC Business ConsultantPaul Turner, APC Product Management

September 14, 2011

aspenONE Advanced Process ControlDriving life cycle efficiency


2/14

2011 Aspen Technology, Inc. All rights reserved | 2

AspenTech

Commercial SoftwareDistillation Algorithm and ElectrolyteProperties

Heat Exchanger Design, Cost Estimationand Dynamics

Production Planning

PC/Desktop Revolution

PC-based Simulation, EconomicEvaluation, Heat Exchanger Design andEnergy Analysis

Basic Engineering CollaborativeEnvironment

Polymer Process Modeling

Model Predictive Control (APC)

Planning Tool

Retail Gasoline Distribution

Enterprise IntegrationIntegrated Engineering, Manufacturing& Supply ChainIntegrated Simulation, Economics, HeatExchanger Design and Energy Analysis

Integrated BasicEngineering

Integrated Manufacturing

Integrated Supply Chain

Solvent Screening

Enterprise Master Data ModelToken-based Licensing Model

1970s 1980s 1990s 2000s


3/14


Industry Dynamics

Retaining anddeveloping talent

pool

Skills Shortage dueto aging workforce

Shifting globalmanufacturing trends

Protect asset safety


4/14


How Manufacturing Industry is Responding

Deploy skillswhere they aremost effective

Organisations need todecide how to captureand retain knowledge andpass it on.Simplicity, ease-of-useand continuity is the keyNew generation oftechnologies are ready tobe used in an industrialenvironment

Easy-to-usesoftware to helpthose new to the

industry

Automation ofroutine tasks


5/14


APC Best Practices

DeployAPC on productionunits

Sustaincontroller benefits

ARC believes that companies ableto methodically implement, use, andmaintain APC applications at thelowest cost and generate the highestvalue over its lifecycle will have a

distinct competitive advantage.

Source: Best Practices for Advanced Process Control,January 2008, Tom Fiske


6/14


Deploy APC on Production Units

With the high penetration of APC on large units, leadingcompanies are looking foropportunities to apply APC inother areas including small-to-midsize process units.

Current Level of APC Adoption forContinuous Processes

Source: Best Practices for Advanced Process Control, January 2008 , Tom Fiske

0%

20%

40%

60%

80%

100%

Leaders Competitors Followers All

Large units/plants

Small-midsized units/plants

Deliver APC benefitsacross more units


7/14 2011 Aspen Technology, Inc. All rights reserved | 7

Improving Controller Lifecycle Benefits

Performance monitoring

Automated step testing

Continuous Improvement

Maintaining APC application value requires planning toensure the tools, people and process are in place.

Increase benefits whilereducing maintenance burden

Source: Best Practices for Advanced Process Control , January 2008, Tom Fiske



Characteristics to Sustain APC Benefits

Reducevariabilityand push

constraints

Monitor anddetect changes

in controllerperformanceand models

using KPIs

RepairDiagnoseDetectControl

Determinereasons for

erodingperformance

through detailed

analysis

Evaluateimprovements,build, and testnew controller

models

to methodically implement, use, and maintain APC

applications at the lowest cost and generate the highestvalue over its lifecycle will have a distinct competitive

advantage. ARC Insights



Implementing & Deploying APC


constraints


in controllerperformanceand models

using KPIs



erodingperformance

through detailed

analysis


models

In recent years the MPC landscape has changed

drastically, with a large increase in the number of

reported applications, significant improvements in

technical capability, and mergers between several of

the vendor companies. . Qin, Badgwell 2003



Monitoring Benefits & Detecting Changes


constraints


in controllerperformanceand modelsusing KPIs



erodingperformance

through detailedanalysis


models



Diagnosing Reduced Performance


constraints





erodingperformance



models



Quickly repair & update controller


constraints





erodingperformance



models



How Manufacturing Industry is Responding

Deploy skillswhere they aremost effective

Organisations need todecide how to captureand retain knowledgeSimplicity, ease-of-useand continuity is the key

New generation oftechnologies are ready tobe used in an industrialenvironment

Easy-to-usesoftware to helpthose new to the

industry

Automation ofroutine tasks


14/14 2011 Aspen Technology, Inc. All rights reserved

Francois van Niekerk, APC Business ConsultantPaul Turner, APC Product Management

September 14, 2011

aspenONE Advanced Process ControlDriving life cycle efficiency

Documents

Mon 14.00 Advanced Process Control Driving Life Cycle Efficiency FVN Aspentech.pdf Final