20
Waste Oil Fired Heaters Installation, operation and service instructions 120v Manual

erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Waste Oil Fired HeatersInstallation, operation and service instructions

120v Manual

Page 2: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 2MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Table of Contents

Important Information Page 3

Notice Page 4

Specifications Page5

Hanging or Mounting of the Heater Page 6

Venting, Oil Supply Tubing, and Wiring Page 7

Oil Burner Components Page 10

Initial Start Procedure Page 13

Suggested Maintenance Page 14

ReferenceMaterials Page15

Troubleshooting Page 16

Warranty Information Page 18

Warranty Card Page 19

Page 3: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 3MorrHeat - Most Heat In The Industry - Rev 1/31/2019

IMPORTANT INFORMATION

Taking Delivery of Equipment:When taking delivery of your equipment, please be sure to check the shipment for any

potential damages (MorrHeat is not responsible for any damaged shipments if signed for non-damaged).Ifanydamageisidentifiedupondelivery,eithersignforasdamagedgoodsspecificallynotingindetailtheapparentdamage/or/refusetheshipmentcompletelyandbesuretofileaclaimwiththeshippingcompanyimmediately regardless of the damage.

Wasteoilcontainsvariousunknownmaterialsandmayalsocontainrandomamountsofgasolineorothervolatilefuels.Specificsafetyandhandlingprecautionsshouldbe

consideredwhencleaning,maintainingandoperatingwasteoilheaters.

It is recommended to use a filter or some kind of strainer when pouring waste oils into the storage tank(s). This will increase chances of catching any particulates prior to the pump filter(s) to insure a cleaner fuel

source.

WARNING:Wasteoilheatersshouldnotbeusedinanyhazardousareasthatmaycontainflammableorvolatilevaporsorevencombustibledusts.Itisnotrecommendedtouseawasteoilheaterinanyareasthatmayhavechlorinatedorsimilarchemicalvapors.Thiswillcausedeterioration&corrosionofthemetalstheequipmentisconstructedof(thiswouldvoidthewarranty).Antifreezedoesnotburnandwillinterrupttheperformanceoftheunitandpotentiallyshutdowncompletelyuntilre-primedandrestarted.Iftoomuchantifreezeispresentjustlikewater,theunitwillnotfire.Donotexposeunitstowater,moistureorrain.Thisisaninside

unit, not designed for outdoor use.

Oils and different Viscosities that can be burnt, but not limited to:*UsedMotorOils*TransmissionFluid*HydraulicFluids*DieselFuels

Donotuseoldcontaminatedoilsorfuelsandkeepinmindundergroundtanksandoutdooroilstoragecouldhaveunknownamountsofwaterandmoisture,outsidebarrelswillleak

waterandmoisturesthroughthebunghole.

IMPORTANT:Theinstructionsandinformationwithinthismanualareprovidedtoremindyouofany

warningsandtoassureyouhaveproperlyandsuccessfullysetuptheequipmentpurchased.Theinformationisalsointendedtohelptheenduser/installerbeawareoftheoperations

and service required for optimal performance. These heaters are recommended for primary oranauxiliarysourceofheatbutarenotrecommendedforuseasthesolesourceofheatincaseofanyexpectedorunexpecteddowntimewiththeunit.Ifasteadysupplyoffuelisnotpresentorinterruptedattheburnerunit,theburnerunitwillshutdown.Beprepared

withanalternatesourceofheattoinsurethebuildingandallpipesarenotatriskoffreezingtemperatures.

Page 4: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 4MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Toinsurethebestperformance,optimalefficienciesandheatoutputoftheheatingunit,itisrecommendedandnecessarytobecomefamiliarwithyourunitandtheproceduresneeded

withinitiallystarting,running,cleaningandmaintainingtheheatingunit.

Itisimportanttorememberwhenburningusedordirtyoilsthatcontaminantscouldbepresent.Becauseofvariouscontaminates,beawareofneedingtochangefilterswhen

needed.Keepthechamberandheatexchanger(s)passagewaysclean.Makesurethefuelpump is primed and lines are free of any debris, air bubbles or interuptions.

Draftisjustasimportantastherest;baddraftcancauseseriousproblemsandnotallowthegasseswithintheunittocorrectlyleavetheheatingunit.Correctdraftisneededforoptimalperformance.Baddraftwillcauseover-fireoroverheatingduetobottlinguptheheator

creating back pressure back in to the heating unit. If black smoke is present, bad draft, bad combustion or both is occuring.

Improperinstallationandorneglectedmaintenancewillvoidthewarranty.Avoidingmaintenanceoftheunitcancauseoverfireoroverheatingoftheunitandpotentiallycreate

cracksinrandomweldedareasoftheheatingunit.

NOTICE

Page 5: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page5MorrHeat - Most Heat In The Industry - Rev 1/31/2019

MODEL MH80 MH160 MH240 MH320 MH480BTU INPUT 80,000 160,000 240,000 320,000 480,000

BTU OUTPUT 65,000 130,000 205,000 275,000 400,000GPH 0.5 1.0 1.5 2 3

VOLTAGE 120v 120v 120v 120v 120vCYCLES 60Hz 60Hz 60Hz 60Hz 60Hz

AIRFLOW 30 FT 50FT 70 FT 80 FT 100 FT

CFM's 1500 3000 4500 6000 8500

FLUESIZE 6” 8” 8” 8” 8”

DIMENSIONSL|W|H

L56"W30"H24.5"

L61"W36.75"H24.75"

L61"W41"H31.5"

L71"W38.5"H31.5"

L82.5"W47"H38.75"

HANGING WEIGHT

204 LBS

320 LBS

423 LBS

486 LBS

714 LBS

SpecificationsHeaters

Bi-Directional models avaiable in MH320 & MH480 models only.

Page 6: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 6MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Notes:1. Allillustrationsandspecificationsarebasedoncurrentinformationavailableatthetime

of publication approval. MorrHeat reserves the right to make product changes at any time. These heaters are designed for indoor commercial and industrial use. Installation anduseofthiswaste-oilburningapplianceshallbeinaccordancewiththeStandardfortheInstallationofOilBurningEquipment-ANS/NFPA31-2016,andNationalElectricCode-ANSI/NFPA70-2017andtherequirementsoftheinspectionauthoritieshavingjurisdiction.

2. Output depends on viscosity of oil being burnt.3. Air Pressure for all fuels 8 - 14 P.S.I (preset by MorrHeat).4. Suggestedmaximumoutletairtemp.200degreesF.(93degreesC).5. Clearance from all combustible materials on all models should be no less than:

MOUNTING DIMENSIONS:MODEL A B

HANGING OR MOUNTING THE HEATER

AB

Whenmountingtheheater,makesuretheheatingunitisatleasttwentyinches(20”)awayfromanycombustiblematerials.Aminimumofthirtysixinches(36”)awayfromthefrontof

the unit is recommended.

TOP- 20” BOTTOM- 20” SIDES- 20”REAR- 20” FRONT- 36” FLUE PIPE- 20”

MH80 32" 13"MH160 35.25" 22"MH240 35.5" 25"MH320 45.25" 25"MH480 57.5" 30.5"

Page 7: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 7MorrHeat - Most Heat In The Industry - Rev 1/31/2019

FUEL SUPPLY LINES• Useonly3/8”IDcoppertubingwithflarefittingsfromthetanktothefuelpumpassemblyandthefuelpumpassemblytotheheatingunit.FerrulefittingsarenotrecommendedandTeflontapeisnotneeded.UsingaTeflontapeorliquidsthatdryonthethreadsin-creasesthepotentialofcreatingapieceorflakeofthematerialthatcouldblockpassage-ways.

• Alwayskeepthefuelsuctionlineatleastsixtoeightinches(6”-8”)fromthebottomoftheoilstoragetanktopreventsuckingwaterandsludgefromthebottomofthetank.Drainwaterandsludgefromthebottomofthestoragetankwhenneeded.

• It is recommended to use an inside supply tank vs. an outside or underground tank. If pullingfromanundergroundtankitispossibleasecondarytransferpumpwouldbeneeded(NotProvided).Outsidestoragetanksorbarrelscanhavewatermixedinwiththefuelsupply.Thiswillcreateissues(NotRecommended).

• Thefuelpumpassemblythatcomesstandardwitheveryunitneedstobemountedattanklevelorbelow.Settingthefuelpumpassemblyatgroundlevelwillfunctionproper-ly.Thefuelpumpwillpushoilupto100fthorizontal&upto25ftvertical.

VENTING INSTALLATION1. When installing the vent pipe, be sure all connections are fastened correctly to insure no

leaks and proper draft is achieved. Minimum draft through the unitis,-.02-whencheck-ingthroughthesightorflameinspectionportdirectlyabovetheburnerassembly,withdraftmeter.Draftupthestackmustbe-.04to-.06inchesofwatercolumnwhencheck-ing a draft meter for proper draft readings.

2. Ifproperordesireddraftisn’teasilyachieved,athirdpartydraftinducerorpowerventmay be needed to prevent back draft from occurring (not provided).

3. Install a barometric damper (NOT included) in the stack only if the draft up the stack exceeds-.08.Draftupthestackmustbe-.04to-.06inchesofwatercolumn.Checkwithdraftmeterbetweenthetopoftheheateranddamper.The draft should be a minimum of -.02-checkedthroughflameinspectionport.

4. Keepthedraftmoving.Ifdraftistoosloworbottlesup,thiscouldcreateabackdraftandover-fireoroverheattheunit.Ifadamperispresent,losingthedamperwillincreasedraftmakesurepassagewaysarecleanandclear.

Page 8: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 8MorrHeat - Most Heat In The Industry - Rev 1/31/2019

• Besurewhenprimingorbleedingthefuelpumpthatyouallowenoughtimetocompletelyburpanyandallairwithinthesystemoutofthefuelpumpandfuellines.Ifanyskipsorslightinterruptionsarestillpresentinthesystem,itislikelytheunitwillnotproperlyigniteorrunwithoutasteadyandconsistentfuelsupply.Theflamesensorneedstorecognizeflameinthechamberoritwillnotignite.

• It isnecessarytoconnectthe3/8”IDcopperfuel linefromthestoragetanktothefilterhousing, to the fuel pump inlet that is located on the same side as the bleeder valve. Once connections are secure, continue the fuel line from the fuel pump assembly to the burner assembly.

WIRING• Youwillneedtowire120vpower intothemainelectricalpanelmounteddirectlyonthebacksideoftheheatingunitwithseparate20ampcircuitprotectionusing12-gaugewire.

• Makesuretoconnectthepowerlinetotheblackwireandallwhitewireswhichareneutralorcommontogether.It’sveryimportantthatthegroundwiregetsconnectedtoamountingpointwithinthemainjunctionboxoratleastgrounded.

• Wiresfromthemainjunctionboxneedtobeconnectedtothefuelpumpassemblypower.Yellowconnectstoyellowandtheneutralorcommonconnecttogether,whichiswhitetowhite.

• Thelowvoltagethermostatneedstobewiredtothe“T”terminalsontheoilprimary,locatedonthetopoftheburnerassembly.(wirediagrampg.10)

NOTICEInstallationanduseofthisproductshallbeinaccordancewiththestandardforoilburningequipmentANSI/NFPA31-2016alongwiththenationalelectriccodeANSI/NFPA70-2017,the

requirementsoftheinspectionauthoritieshavingjurisdiction.

Page 9: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 9MorrHeat - Most Heat In The Industry - Rev 1/31/2019

120v Schematic

BACK PANEL

CABINET

FUEL PUMP

Page 10: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 10MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Oil Burner TechnologyMorrHeat’swasteoilburnertechnologyimprovestheefficiencyoftheoilburnprocessbycontinuouslyburningthewasteoilwithnointeruptions.

ThewasteoilentersintotheOilPre-HeaterBlockandispre-heatedtoaspecifictemperaturesetpoint. Then compressed air from the air compressor is infusedwith the oil prior tosprayingout thenozzlebybreakingup theoil particles into afinermist or spray. Theelectrodes mounted above the nozzle provide an electrical arc across the electrodes to ignite thefineoilmistas it spraysoutof thenozzle. Once ignited theflame is forcedintoavortexcausedbytheburnersblowerandflameconeprovidingaveryefficientandthorough burn.(See page 12-13 for parts & components)

Page 11: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 11MorrHeat - Most Heat In The Industry - Rev 1/31/2019

• Igniter Transformer: Supplies high voltage to the electrodes generating electrical arc igniting the oil. Transfers the high voltage from the igniter transformer to the electrodes.

• SolenoidOilValve:Openswhenburnerisrunningandcloseswhenburnerisnot running eliminating bleed back of oil out of the Pre-heater block.

• AirBand:Adjustsamountofairintroducedintothecombustionchamber.Airbandisadjustedatthefactoryforoptimumperformance,closedto1"inchopen.

• Oil Primary Control: Controls the oil burner ignition. Checks for flame inthecombustionchamber,ifnoflameisdetectedwithin45seconds,theoilprimarywillshutdowntheoilburner.Torestarttheunit,resettheredbuttonontheoilprimary.Hardlock-outmayrequireholdingtheresetfor30-45secs.

• Oil Pre-Heater Block: Pre-heats the oil and air before entering combustion chamber.

• PhotoEye:Sensesflameincombustionchamberandsignalsoilprimarywhennoflameispresent,toshutdownorlock-outthesystemfromoperating.

• AirPressureGauge:Displaysairpressuresuppliedbyonboardaircompressor.(8-14 PSI depending on unit)

• AirMuffler/Filter:Filtersairandquietsthesoundgeneratedbythecompressor.

• Pre-Heater Control Circuit Board: Controls temperature of the Oil Pre-Heater BlockandcontrolssafetyfeatureofnotallowingburnertoenergizeuntiloilhasestablishedoperatingtemperaturesetpointorshutdownburnerifPre-HeaterBlocktemperaturefallsbelowshutdowntemperaturesetpoint.

Oil Burner Components

Page 12: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 12MorrHeat - Most Heat In The Industry - Rev 1/31/2019

• Electrodes: Provides continuous high voltage electrical arc from electrode to electrodeignitingthewasteoilasitisbeingsprayedoutofthenozzle.

• Nozzle:Low-pressurenozzle.(3pc.andcleanable)

• FlameCone:Flameconeforcestheflameintoaswirlpatternimprovingtheflameforacompleteburn.

• BurnerMotor:Multitaskmotorturnstheburnerblowerandintegratedaircreates combustion and atomization air at the same time.

• Air Pressure Adjuster: Adjusts the air pressure going to the pre-heaterblock.Shouldbeadjustedbetween8PSIand14PSIasindicatedontheAirPressure Gauge.

• OilFilterWithHousing:Thefuelfilterwithhousingallowsaneasyspinon/offfeaturemakingitsimplewhenchangingfilters.Pre-filterstheoilpriorto the burner.

• PowerIndicator:Indicateswhenpowerispresentattheburner.

• Run Indicator: Indicates that the burner is ready for operation after the initial pre-heat, this process could take 3-4 minutes to pre-heat the system.

• Suntec/WebsterFuelPump:Singlestagefuelpumpwillpushthewasteoil25ft.vertical,and100ft.horizontal.(Alwaysrunfuellinesuptotheburner,neverdown,oryoucouldcreateanairpocketinthesystem-HardtoBleed)

Page 13: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 13MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Initial Start Procedure1. Make sure the heating unit and all components have been properly and securely installed.2. Checkthatallelectricalconnectionsandhook-upsareproperlywiredandconnected.3. Itisrecommendedpriortoprimingthefuelpumpandbleedingtheairtopre-fillthefuelfiltertohelpspeeduptheprocess.Forasecondarycheckyoucanalwayspressurizethefuellinestoeliminateanypotentialleaksinthelineorfittings.Consistentfuelsupplytotheburner is very important.

4. Check that venting connections are properly installed and connected from the heating unit.5. Whilefirst starting theunit itmay take severalminutes toget theoil in thepreheater

block up to temperature. Once the oil reaches the desired temperature, oil is then supplied through the fuel pump assembly and burner assembly. Make sure burner and pump are turned on.

6. Optimaldraftwhenrunningtheunitisanotherveryimportantpartoftheprocess.Besuredesireddraftisachievedwhileburnerisrunning.Ifexhaustfansarepresentinthebuilding,itispossibleyouwillneedadraftinducerorpowerventofsomekind(notprovided).

7. Thermostatmustbeoffwhilesupplyingpowertotheburnerassembly.8. Aftertheoil inthepreheaterblockhashitthedesiredtemperature,whiletheburnerisrunning,brieflyjumpthe“F”terminalsontheoilprimarytoallowtheburnertorunduringthe fuel pump and priming procedure.

9. Afterbleedingthefuelpumpandflameisestablishedattheburnerassembly,removethetemporaryjumpersonthe“F”terminalsontheoilprimarycontrol.Thisallowsthesafetyfeatures of the controls to operate properly.

10. Adjustairpressureto8-14psiifneeded.(canvaryduetogeographicarea)(presetfrommanufacturer)

11. Air band on the side of the burner assembly should be closed to 1” open (pre set from manufacturer)Opentoofarcancausedelayedstartornofire.

13. Afterproperlyrunningandallminoradjustments,ifany,aremade(presetfrommanufacturer)Checkinspectionportforbrightyellownotorangeflame.

14.Flameshouldbehalfwayorlessdownthechamber.15.Useadjustmentscrewontheaircompressortoachieveproperair(8-14psi)16.Contactinstallerormanufacturerforfuelpumpadjustmentifneeded

DONOTSTARTHEATERWHENDELAYEDSTARTHASOCCURREDANDCHAMBER/HEATEXCHANGERSAREHOT,LETUNITCOOLBEFOREATTEMPTINGANOTHERRESTART&

CHECKFORACCESSIVEOILINTHECHAMBERPRIORTORESTART.TOOMUCHOILINTHECHAMBERUPONRESTARTCANCAUSEABACKFIREINTHECOMBUSTIONCHAMBER.IFTOOMUCHOILISPRESENT,ITISRECOMMENDEDTOCLEANORWIPEUPASMUCHAS

POSSIBLEBEFOREARESTARTTOAVOIDTHISFROMHAPPENING.

Page 14: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 14MorrHeat - Most Heat In The Industry - Rev 1/31/2019

SUGGESTED MAINTENANCEITISRECOMMENDEDTHATYOURFACILITYGETSONAREGULARMAINTENANCESCHEDULEANDORSETREMINDERSOFCLEANINGANDMAINTENANCEOFTHEHEATINGUNIT,TANK,OILFILTER,AIRFILTERSANDALLOTHERWORKINGCOMPOENTSANDCONSUMABLESTHATMAY

NEEDATTENTIONORREPLACEDBEFOREORDURINGSEASON.

Make sure the unit is clean prior to every heating season

HIGHLYRECOMMENDEDTOTURNPOWEROFFORUNPLUGTHEBURNERUNITWHENCONDUCTINGCLEANINGANDMAINTENANCE

Monthly:• Check the ash build up periodically for optimal performance• Removeallashwhencleaningthecombustionchamberandheatexchangers.Theviscosityandoil’sbeingburnt,cleanlinessoftheoilandruntimeplayafactorwhendeterminingamaintenanceschedule.Everyenduserwillhavealittledifferentschedulewithallfactorsconsidered for every location and application.

• Checkorchangeoilfilter• Checkorchangeairfilters• Cleanflameconeifneeded

Twice Per Season:• Cleanorchangefuelpumpfilter.Fuelpumpcovercomesofftoaccessfilter,gasketinside

may also need to be replaced.• Inspect,adjustorreplaceelectrodesifneeded(Seepartdescriptionfordesiredsetting)• Drainexcesswaterandsludgefromfuelstoragetank(s)

Once Per Season:• Removeashbuildupwithintheventpipe• Replacenozzleifneeded(willerodeovertime).Whenreplacingmakesurethenozzlesticksslightlypasttheendcone(1/4”pastinsideradiusofflamecone)toinsurenobuildupofoiloccursatthenozzleandflamecone.

• Checkthevanesandcarbonplates foranychips,cracksorwearwithin theonboardaircompressor, replace vanes and carbon plates if needed.

The cleaner the unit, the better it performs and longer it lasts!

Page 15: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page15MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Electrode Adjustment Reference

When cleaning, inspect all three pieces thoroughly.

NOZZlE ASSEMBLY REFERENCE

SnapSwitch

Thermocouple

Pre-Heater Control Board

Pre-Heater Oil Block

Electrodes

Nozzle

Combustion Chamber & Heat Exchanger Clean-out Door Reference:

CleanOutDoors

HeatExchangers

Combustion Chamber

CleanOutDoors

Vent Port

HingedDoors(2)

Burner Mount

Chamber Sight Port

3/8 from tip/center ofnozzle flush with theElectrodes.

Electrodes

3/16evenbetweenElectrodes

Heat Rod

Page 16: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 16MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Troubleshooting

1. Heater shuts off2.Lossofprimeovernight

▲Manualreset▲Vacuumairleakinairline▶Pluggedfilterortankempty▼Pluggedpumpscreen

▲Requiredmanualreset▲Tightenallfuelconnections▶Checkpumpscreen▼Cleanfilter(useventport),reprimepump

3.Fails to Start ▲Vacuumleak▲Inadequatefuelsupply▶Nopressure▶Nopre-heat▶Autostartcircuitnotfunctioning▶Noarc▶Noairpressure

▲Openbleederportifairispresent.▲Cleanfilter.Checkallfuelconnections.Tightenfittings.▶Check,mayneedcleaning-toaccess,remove,pumpcover.▶Useventport,andreprimepump.▶Besureallwiringtopre-heateristight.▶Badheatrod-replace.▶Checkcircuitcontrolboardandreplaceifnecessary.▶Checkcontinultyatterminalsofheatrodlimitsnapswitch.▶Checkspringstoelectroderodadjustment(undertransformer)-makesure they have good contanct. Open burner door and make sure electrode tipsaren'ttouchingflamecone.▶Checkpressureregulatorandadjust.Checkairsupplylineforrestrictions or leaks. Pull compressor cover and inspect carbon vanes. Mayneedtoreplace.Checkfilter,cleanifneeded.

4. Reduced air pressure and can’t increase

▲Gaugemaybebad.▲Intakefiltermufflerispluggedwithdustordirt.▶Exposedtowinter▼Compressorvanesmaybeworn

▲Replacegauge▲Remove&cleanwithcarburetorcleaner,drythoroughly.Donotuse.

▶Removecover,cleanrustwithemerycloth▼Replacecarbonvanes

5.Hardstarting(Diminishedflame)

▲Pariiallypluggedfilter.▶Restrictioninnozzleusuallyonlywheninitiallyinstalled.Newlines may have foreign material in them.▶Airbandopentoofar

▼Outoffuel▼Nooiltoburner

▲Cleanfilter.Usingventport-reprimepump▶Removenozzleandcheckforforeignobjects

▶Aluminiumblockpre-heaterinsideburnershouldnotbuildupcarbon.If carbon present, pre-heat circuit is malfunctioning. Thermocouple heat sensorwirecouldhaveopencircuit.Heatcontrolboardmayhaveblowncircuit and circuit board fuse. Inspect both and replace either if needed. ▶Closeairband-whileviewingflame;openairbandslowlyunitlcombustion chamber a clear, not orange▼Refillstorage▼Cleanpumpscreen-removepumpcover.Usingventport,re-primepump.

Problem Cause Suggestion

▲ Mostlikely|| ▶Lesslikely|| ▼LeastLikely

Page 17: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 17MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Ifyouexperiencingtechnicalorservicingissuesandhaven'tbeenabletodiagnoseandfixthepotentialissue,pleasecontactuswithanyquestionsMonday-FridayPST.AthirdpartyHVACor mechanical contractor may, need to be contacted if trouble

shooting over the phone still does not solve the potential issue. If a third party is involved MorrHeat is not responsible for any fee

associatedwiththeserviceprovidedbyathirdparty.

Attention

6. Heater cycles frequently,withoutset temperature being reached

▲Heateroverfiring

▶Highlimitsafetyswitchbad▼Temperaturesettingwrong

▲Investigateandlocatereasonforoverfiring.I.enozzleeroded,pumpnot functioning properly, decrease pump motor speed.▶Replacehighlimitfansafetyswitch▼Checktemperaturesettingandadjustasnecessary.

7. Heater rumbles and excessiveheatblowbackfromflamevisionport

▲Pumpsettingwrong

▼Draftincorrect.Ifproperdraftcan't be achieved. Heater could haveexcessiveamountofashandwon'tallowsufficentdraft

▲Pumpnotfunctioningproperly-overfiring.MayneedRPMreadjust.Resetflameslightlylessthan1/2waydowntubecombustionchamber.Useadjustmentknobonpumpmotor.▼Setdraft.Cleanoutcombustionchamberandexchangersofash.Check draft-reset if needed.

8. Heater establishes flamebutlocksoutorshuts off. Need to reset primary.

▲Photoeyecan'tseeflame▼Duetobackdraft.Flameendcone may have ash.

▲Cleanphotoeyewhichissmokedupbybackdraftsmoke.▼Swingopenburnerdoorandcleanashbuildupfromflameendcone.

9. Proper draft setting can't be achieved

▲Negativedraftinbuildingorexhaustfanspresent.▼Excessiveashbuildup/heater

▲Mayneedtoinstallpowervent/draftinducer'sinstack.

▼Cleanashandsootfromcombustionchamberandheatexchangers.

10. Poor or reduced heat production

▲Flametoosmall▶Excessiveashbuildupexchangers▶Throughvisionport,checkflametoseeifflameissmallerthan usual.▼Entirefuelsupplymaybeplugged.

▲Nozzlemaybepluggedwithdebris-usuallyafterfilteriscleaned.▶Cleanashfromcombustionchamberandexchangers.

▶MayneedtoreadjustpumpRPM.(Useknobonpumpmotor).

▼Cleanfilterboth,oilstrainerandoilpumpscreen.

Page 18: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 18MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Warranty Information - 10 YearMorrHeatwarrantsthematerialsandworkmanshipwillbefreeofdefectsforthedurationofthewarrantyspecified.WarrantyisvalidfromthedateofdeliveryandwarrantycardmustbesentintoMorrHeatwithin30daysofdeliverydate.MorrHeatisnot responsible for damaged goods. Please check your shipment for any damages. If damages are apparent, either sign for the shipment as damaged goods and file a claim immediately or refuse the shipment and file a claim immediately. Nothing can be done for damaged goods that have been signed for non-damaged,theshippingcompanywilldenythoseclaimsiffiledandMorrHeatwillnotberesponsible.

Warranty is void if heating unit is improperly installed and neglected of proper routine maintenance. Warranty is also void if contaminants and corrosives have been attempted or burnt in the heating unit. Chemical’s such as, but not limited to, chlorine can deteriorate the metalswhenintroducedtohightemperatures.

Ifadefecthasoccurred (badmetals,weldsetc.),MorrHeatreservestheright todetermineifthedefectcanberepairedoracompleteunitswapisnecessary.Picturesoftheunitandpotential defect will be required. All returned itemsmust be approved byMorrHeat andreturnedwithaRA#(returnauthorizationnumber).PleasecallMorrHeattoacquiretheRA#information and process.

MorrHeat's warranty covers the combustion chamber, heat exchanger(s) and framework.Warrantyisfordurationoften(10)yearsinwhichthefirstfive(5)yearsisafullwarrantyrepairorreplacementandthelastfive(5)yearsisafifty,fifty(50/50)splitonrepairorreplacement.ThePre-Heaterblockhasaten(10)yearfullwarrantyandMorrHeatextendsthemanufacturer'swarrantysubjecttotheirtermsandconditions,one(1)yearonallotherpartsandcomponents.

Warranty is Void if * :*Warrantycardisnotreturnedwithin30daysofdeliverydate*Parts or equipment have been altered from original manufactured state *Installed improperly *Maintenance has

been neglected *Heater has been misused *Wired incorrectly *Unithasbeenoverfiredorover heated *Unithasbeenoperatedincontaminatedconditionsorexposedtocorrosive

chemicals, such as but not limited to chlorine *Warranty is not transferable *MorrHeat is not responsibleforadditionallabororfreightchargesunlessthereiswrittenanddocumented

arrangements and authorization from from MorrHeat.

Page 19: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 19MorrHeat - Most Heat In The Industry - Rev 1/31/2019

DateofPurchase:

Serial#:

Model#:

Customer (Company) Name:

Address: City:

State: ZipCode:

Contractor:

Address:

City: State:

ZipCode:

Installed By:

REMINDER:Warrantycoverage is specific to thematerialsandworkmanshipof theunitanddoesnotcoveradditionallaborandfreightchargesunlesswrittenauthorizationisprovided.Warrantyassuresandcoversweldswhenmaintainedandusedproperlybutdoesnotcoverstresscrackscausedbyexcessiveheatoroverfire.Baddraft,backdraftorsimplytoomuchfuelandtoolargeofflameareadirectcauseofanoverfireoroverheatedunit.Neglectedmaintenanceandcleaningtheunitisanotherdirectcausetooverfiringoroverheatingtheunit.Keepyourunit clean and maintained properly for best performance and longevity of the unit

WARRANTY CARD

Warrantycardmustbefilledout&Returnedwithin30daysofdeliverydate

If return is deemed necessary for warranty evaluation and determination of repair orreplacement,unitheateristobesenttoMorrHeatwithfreightprepaid.MorrHeatreservestheright to determine appropriate action for repair or replacement.

NopartswillbeacceptedbyMorrHeatwithoutRA#(returnauthorizationnumber) clearlymarkedonoutside of shippingpackage.ObtainingRA#requires model and serial numbers, description of part being replaced and natureofdefect.CallfactorytoreceiveRA#.

Page 20: erspdf.lowes.com/operatingguides/850002741049_oper.pdfMorrHeat’s waste oil burner technology improves the efficiencyof the oil burn process by continuously burning the waste oil

Page 20MorrHeat - Most Heat In The Industry - Rev 1/31/2019

Parts Included:• Waste oil heater (1)• Waste oil burner assembly (1)• Wasteoilfuelpumpassemblywithspinonfilter(1)• Thermostat (1)• Draftmeter(1)

What is Included