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Moulding Machines
Particle Foam Machines1
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AHEADCOMPLETEGLOBAL
AHEAD COMPLETE GLOBALFuture-oriented. Complete. Worldwide.
tive markets. From project planning and commissioning up to maintenance, from stand-alone machines up to en-tire plants. We would like to advise and support you with our comprehensive knowledge and are available 24/7.
Learn more about our machines and options – please contact us!
Kurtz GmbH is part of the Kurtz Ersa Corporation, the international market leader in particle foam processing and innovation driver within the sector.
In the captive Development and Technology Center, experienced Kurtz developers and engineers are working on innovative solutions, giving our cus-tomers a leading edge in their respec-
Our competitive lead in technologyoptimizes our customers‘ production process.
Kurtz Ersa Corporate Vision
Our Portfolio
�� Pre-Expanders
�� Shape Moulding Machines
�� Block Moulds
�� Cutting Plants
�� Recycling Plants
�� Handling
�� Automation
�� Turnkey Solutions
�� Services
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Circular Economy
Smart Factory
Industrie 4.0
RemoteMaintenance
Online Services
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Central ComputerMES
Data ExchangeSelf-optimising
010011010
Intelligent UserInterfaces
ACB
IndividualisationTraceability
VirtualMachines
Remote ControlCondition MonitoringPredictive Maintenance
!
INDUSTRIE 4
.0
KURTZ 4.0
4.0 READY Kurtz Central Monitoring System 4.0
Kurtz Eject Control 4.0
Kurtz Injector Maintenance 4.0
Kurtz Automation
Kurtz Industry 4.0 SolutionsReady for the future
Industry 4.0 became reality at Kurtz GmbH – our increasingly, digitally cross-linked plants and components are the basis for a future human- machine interaction which is even more productive and more process- reliable. Production is becoming more and more flexible and efficient.
Important factor: process automation. From versatile assistance systems to intelligent filling injector maintenance up to half or fully automated han-dling during shape moulding removal. Remote Services offer a fast and worldwide 24/7 real time support.
Smart Machine Smart Production Smart Services
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AHEAD
AHEAD SOLUTIONSSteadiness. Saving. Increase.
Examples
�� Kurtz Central Monitoring System 4.0
�� Kurtz Eject Control 4.0
�� Kurtz Injector Maintenance 4.0
�� Kurtz Automation
Contact us and learn more about our innovative solutions!
As innovation driver, Kurtz is contin-uously working on new and further developments. These result in an in-crease in efficiency, process stability, cycle time and energy savings, quality increase, process reproducibility and digital data collection.
Kurtz Central Monitoring System 4.0 – independent of location Intuitive user interface for Kurtz Shape Moulding Machines
Kurtz Injector Service Scan App
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Kurtz Process OptimisationHuman. Machine. Cooperation.
Benefits Eject Control 4.0 Identification of not demoulded parts via optical testing.
�� Prevention of mould damages
�� Reduction of machine downtime
�� Reduction of waste
Excellent choice for continuous pro-ductivity and quality of your production site and competitive local productions. Takeover of complete processes or individual work steps, especially at times of high staff turnover and skills shortage.
Kurtz Eject Control 4.0 – visual demoulding control
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Kurtz Filling SystemsIntelligence. Maintenance. Contact.
Accurate mould cavity filling. Optimum density distribution and consistent filling level decide on the moulding quality.
Kurtz i-CAP
�� Counting of maintenance intervals by embedded chip
�� Comparison of real and nominal values of maintenance intervals and maintenance packages
�� Warning signal of the filling injector by reaching the nominal value
KISS AppKurtz Injector Service Scan App checks i-CAP’s maintenance status via smartphone. Easy contacting in case of technical questions or spare part reorder.
KISS Station liteMobile scanner system for filler maintenance
�� Visualisation of maintenance instructions
�� Running the complete maintenance
�� Collecting basic data for data base
Kurtz i-CAP with NFC interface KISS STATION lite – basic tool of filling maintenance 4.0
Filling injectors with Kurtz i-CAP
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Kurtz Automation & Handling SystemsProcesses. Costs. Optimization.
Fully automated solutions in regions with high labour costs and for main-taining workplaces and production sites.
Application areas
�� Insertion of mechanical compo-nents in foaming moulds
�� Automated demoulding at moulding machines
�� Stacking of moulding parts or insu-lation panels
�� Bundle palletisation
�� Imprinting of insulation panels
Automation
�� Process optimization
�� Improved product quality
�� Increase in throughputs
�� Reduction of waste
�� Digital data collection
Handling system for stacking and packaging of boxes Robot supported insertion of parts and demoulding
Increase in productivityby high degree of automation
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COMPLETE
COMPLETE SOLUTIONSKnowledge. Experience. Competence.
We seek the challenge!
Our excellent team of engineers rea-lises turnkey solutions for the particle foam processing at highest productiv-ity, flexibility and profitability and at any location around the world.
Tell us which product you want to produce. We will find the best solution and hang in there when tasks are getting difficult.
Kurtz machines are no ordinary production tools. The optimization of the processing is at the centre of attention!
Rightfully, our customers expect that we take the extra step, and that is why we have an under-standing of quality not permitting any compromises. Permanently monitoring our customers’ expectations and match-ing these to our own strategic objectives defines our target. To achieve our target, we build on integrated quality management as our guiding principle, on comprehensive internal and external certifications as well as on competent, quality-conscious em-ployees.
Kurtz ErsaIntegrated
ManagementSystem
ISO 9001QualityManagementSystem
ISO 14001EnvironmentalManagement
InformationSecurity
InternalControl Systems
Business Excellence
RiskManagement
OHSAS 18001Workers’Safety/HealthProtection
ISO 50001EnergyManagement
Complete plant for EPS and EPP processing High-end EPS production plant EPS production plant in China
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Kurtz Pre-Expander PlantsProfitability. Reliability. Demand Adaptation.
Highly effective basis for particle foam processing.
Kurtz Pre-Expanding Systems are the result of consequent implementation of physical processes in machine tech-nology, intensive exchange with users and recommendations of raw material producers. Completion for EPS and EPP. Optional: Secondary foaming appliance.
Guarantee
�� High level of automation
�� Reliable control and reproducibility
�� Consistently foamed products
�� Shortest cycle times and inter- mediate storage times
Outcome: recognisable economic benefits for your production!
Gas diffusion in the bead EPS pre-expansion plant
Kurtz VSD 3000, discontinuous pre-expansion plant with second pass expansion unit
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BOX FOAMERPURE FOAMER
ENERGY FOAMER PANEL FOAMER ROOF FOAMERROTO FOAMER
POLY FOAMER
max
. 300
max
. 300
max
. 250
4020
min
60
10/15/...30
40/.
..150
40/.
..150
20/.
..50
40-3
00
500/600
1000/1200
max
. 300
max
. 300
max
. 250
4020
min
60
10/15/...30
40/.
..150
40/.
..150
20/.
..50
40-3
00
500/600
1000/1200
max
. 300
max
. 300
max
. 250
4020
min
60
10/15/...3040
/...1
5040
/...1
5020
/...5
040
-300
500/600
1000/1200
INDUSTRIE 4
.0
KURTZ 4.0
4.0 READY Kurtz Central Monitoring System 4.0
Kurtz Eject Control 4.0
Kurtz Injector Maintenance 4.0
Kurtz Automation
Kurtz FOAMERFlexibility. Configurability. Performance.
The ultimate shape moulding produc-tion. From high-end EPS processing to EPP and EPE up to E-TPU processing.
Improvement with all types of handling options.
Applications
�� Automobile
�� Technology
�� Packaging
�� Construction
�� Leisure and Sports
�� etc.
Benefits
�� Shortest cycle times
�� Lowest energy consumption
�� Best accessibility
�� Reproducibility
�� High availability
EPP, EPS EPS EPS EPS
EPP, EPS EPS EPSE-TPU, EPP, EPS
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Kurtz Special Shape Moulding MachinesSimply unique.
Individual solutions for customer-spe-cific requests. Many years of experi-ence and a multitude of references. Introduce your concern to us, we find the best solution for you!
Selection of executed accom-plished special purpose machines with ...
�� Shuttle technology
�� Lost foam treatment
�� In-mould skinning technology
�� Machines in bed version
�� ICF shuttle technology
�� Transfer technology
�� Roller shutter boxes
Shape moulding machine with transfer technology (3 stations) Plant for the production of ICF elementsShuttle machine for the production of EPP parts with inserts
ICF element(Insulating Concrete Forms)
Lost Foam model
Kurtz vertical machine K761 V for EPS roller shutter casings
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Kurtz BLOCK FOAMER and Cutting PlantsFlexibility. Top Blocks. Cutting Optimum.
Kurtz BLOCK FOAMER guarantees your competitive advantage in the market!
�� Homogenous density distribution
�� Minimal residual moisture
�� Shortest cycle times
�� Highest productivity
Outcome: Outstanding product quality, economic production.
Expert at sheet cutting with patented Kurtz Long Stroke Technology.
�� High cutting speeds
�� Highest surface quality referring to flatness
�� Massive reduction of “picture-frame” effect
�� Minimization of thickness tolerances
Kurtz BLOCK FOAMER – operator interface Kurtz cutting units – every cut in the right place
Kurtz cutting units –up to date technology and efficiency
Horizontal block form
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GLOBAL
GLOBAL SOLUTIONSFast. Anytime. Worldwide.
Our coordinated teams are working together inter-divisionally and cross- nationally at home and abroad at 15 sites.
Taking off in Germany in 1971, we have been operating in international mar-kets for many years directly on-site, such in:
�� North America since 1984 by Kurtz Ersa, Inc. – among others with rebuilt machinery
�� Asia since 1988 by Kurtz Ersa Asia Ltd.
Service and sales agencies worldwide offer a prompt consultancy and know-ledge sharing. Qualified staff and com-petent partners responding to regional customer requests at its best.
Kurtz Zhuhai, China Kurtz Ersa, Inc., Plymouth, USAHeadquarter of Kurtz GmbH in Kreuzwertheim
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Kurtz ServicesKnow-how. Quality. Worldwide.
We are by your side – 24 hours a day, 7 days a week. Extensive consultation and solution finding. Highest plant availability and process stability.
Kurtz Service Features
�� Analysis of operating expenses
�� Production plant evaluation
�� Local spare parts availability in all important regions
�� Maintenance by experts
�� Trainings modules for customers
�� Remote service
�� etc.
Kurtz Services – Customer Support is our strength!
Local production in China Competent service staffMachine overhaul to latest standards
Opt
im
isation Training
Spare Parts 24/7
GlobalServices
USA
Kurtz Ersa, Inc. [email protected]
Mexico
Kurtz Ersa México, S.A. de C.V. [email protected]
Germany
Kurtz GmbH [email protected]
France
Kurtz France S.A.R.L. [email protected]
Russia
000 Kurtz Ost [email protected]
China
Kurtz Ersa Asia Ltd. [email protected]
Kurtz Shanghai Ltd. [email protected]
Kurtz Zhuhai Manufacturing Ltd. [email protected]
Vietnam
Kurtz Ersa Vietnam Company Limited [email protected]
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Kurtz Remote Service 4.0Convenience. Independence. Satisfaction.
For maximum user-friendliness und flexibility. Independence of office hours. Real time first-level-support.
Kurtz Remote Service 4.0
�� Augmented Reality
�� Web shop
�� Teleservice
Kurtz Augmented Reality
�� Remote diagnosis & real time problem solving
�� First level support by experts
�� Software enabling bug fixing by customer
�� Independent of customer location
Kurtz Web Shop
�� Individual deposit of purchasing parameters
�� Fast delivery through optimized order processing
�� Global 24/7 access
Augmented reality glasses for efficient maintenance support Reality with extended content
Push this button to restart the machine
Set this Value to “1”
Kurtz Webshop:www.kurtzshop.com
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Foundry Machines
�� Low-pressure casting machines
�� Tiltable & gravity casting machines
�� Trimming presses
�� Pre-processing machines
�� Automation & Turnkey Solutions
�� Services
Moulding Machines
Our Mission
��We produce components, systems and equipment for the optimization of manu- facturing processes.
��We want to understand the pro- cesses used by our customers.
��We are a strongly diversified global player.
��We aim for the top position in all markets we participate in.
��We are a family based enterprise with tradition and values.
��We include our employees in the decision-making processes.
��We strive for a reasonable return on and increase of the equity capital.
Kurtz Ersa is a supplier and tech-nology corporation with a tradition of 240 years, diversified in the three business areas Electronics Production Equipment (Ersa), Moulding Machines and Automation & Components. The owneroperated group of companies follows the strategy of long-term, healthy and sustainable growth.
Kurtz Ersa Production needs us.
As a leader in technology with 15 facilities in Germany and abroad, Kurtz Ersa continuously sets new standards, thereby raising the productivity of its customers to higher levels. An essential part of this is its willingness to change and the permanent search for means to achieve the optimum of quality, cost and delivery service – combined with open communication both inside as well as outside the corporation, which is considered a necessary precondition for the com-mon success.
With the Kurtz Ersa HAMMER ACADEMY, initiated in October 2015, a continuous education platform exists for our employees. To raise their level of qualification and to stay abreast of changes in the global market, employ-ees can chose from amongst different subjects. The HAMMER ACADEMY also offers special courses for customers.
Kurtz Ersa HAMMERMUSEUM with the historical iron hammer works in Hasloch
Electronics ProductionEquipment
�� Stencil printers
�� Reflow systems
�� Selective soldering systems
�� Wave soldering systems
�� Rework systems
�� Inspection systems
�� Soldering stations
�� Staff training and certification
HA
M
M E R A C A DEMY
kurtz ersa
�� Automation solutions
�� Handling systems & robotics
�� Contract manufacturing
Automation & Components
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© K
urtz
Gm
bH
Kurtz Ersa México, S.A. de C.V.Av. Lopez Mateos Sur, Núm. 1450 Int. 7Col. Las Villas (Plaza las Villas)Tlajomulco de Zúñiga/GuadalajaraJalisco C.P. 45643, Mexico
Phone: +52 33 15 93 18 [email protected]
Kurtz Shanghai Ltd.Room 720, Tian Xian Building No. 1068 Mao Tai Road200336 Shanghai China
Phone: +86 21 3126 [email protected]
Kurtz Zhuhai Manufacturing Ltd.No. 122 Hua Rong Road – Qin ShiIndustrial Zone, Sanzao TownGuangdong – Zhuhai 519040 China
Phone: +86 75 67 78 09 [email protected]
Kurtz GmbHFrankenstraße 297892 Kreuzwertheim Germany
Phone: +49 9342 [email protected]
Kurtz Ersa, Inc.1779 Pilgrim RoadPlymouth, WI 53073 USA
Phone: +1 920 893 [email protected]
Kurtz Ersa Asia Ltd.Unit 3-5, 8th Fl., One Island South, No. 2 Heung Yip RoadWong Chuk Hang, Hongkong China
Phone: +852 2331 [email protected]
Kurtz France S.A.R.L.15 rue de la Sucharde 21800 Chevigny Saint Sauveur France
Phone: +33 3 80 56 66 10 [email protected]
000 Kurtz Ostul. Tweskaja, 16, Geb. 1, 9. Etage, Büro 901B,125009 Moskau Russia
Phone: +7 495 705 93 [email protected]
Kurtz Ersa Vietnam Company LimitedB916 Road 3, Kizuna 2 Factory Area,Lot B4-3-7-8, Tan Kim IP,Can Giuoc Dist. Long An Province, Vietnam
Tel. +84 2723 733 682 [email protected]
