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*26855402_1020*Drive Technology \ Drive Automation \ System Integration \ Services
Revision
Mechatronic Drive UnitsMOVIGEAR® performanceMGF..-...-C
Edition 10/2020 26855402/EN
SEW-EURODRIVE—Driving the world
Table of contents
Revision – MOVIGEAR® performance 3
Table of contents1 Revision..................................................................................................................................... 4
1.1 Description ...................................................................................................................... 41.2 Affected documents ........................................................................................................ 5
2 General information.................................................................................................................. 62.1 Product names and trademarks...................................................................................... 6
3 MOVIGEAR® performance safety notes.................................................................................. 73.1 Network security and access protection ......................................................................... 73.2 Designated use ............................................................................................................... 7
4 Device structure ....................................................................................................................... 84.1 Example nameplate and type designation of the drive unit ............................................ 84.2 Examples for the optional nameplate "Plug connector positions"................................. 12
5 Electrical installation.............................................................................................................. 135.1 Installation instructions.................................................................................................. 135.2 Bulk cable ..................................................................................................................... 155.3 Plug connectors ............................................................................................................ 175.4 Optional plug connector assignment............................................................................. 255.5 PC connection............................................................................................................... 44
6 Service..................................................................................................................................... 506.1 Description of status and operating displays ................................................................ 50
7 Technical data and dimension sheets.................................................................................. 587.1 Dimension drawings of plug connectors in the connection box .................................... 58
8 Functional safety .................................................................................................................... 598.1 General information ...................................................................................................... 598.2 Safety-related conditions .............................................................................................. 59
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1 RevisionDescription
Revision – MOVIGEAR® performance4
1 Revision1.1 Description
INFORMATIONThis revision contains the following corrections and amendments regardingMOVIGEAR® performance. This document does not replace the detailed operating in-structions.
Observe the following revised/added chapters:• "General information" >
– "Product names and trademarks" > "Trademark of Beckhoff Automation GmbH"for drive unit MGF..-DSI-C
• "Safety notes MOVIGEAR® performance" >– "Network security and access protection"– "Designated use" > "Restrictions according to the European WEEE Direc-
tive 2012/19/EU"• "Device structure" >
– "Example nameplate and type designation of the drive unit" >"Nameplate" > "Note on the energy efficiency class"
– "Example of the optional nameplate "Plug connector positions""• "Electrical installation" >
– "Installation instructions" > "UL-compliant installation"– "Raw cable" > "PA/PAC hybrid connection cables for AC 400 V, DC 24 V
backup voltage and Ethernet"– "Plug connectors" >
"Plug connector positions of the MGF..-DBC-C drive unit"Plug connector positions of the MGF..-DAC-C drive unit""Plug connector positions of the MGF..-DFC-C, MGF..-DSI-C drive unit""Using plug connectors assembled by yourself"
– "Assignment of optional plug connectors" >"X1216: PA connection for AC 400 V and 24 V backup voltage (IN)""X2327: PA connection for AC 400 V and 24 V backup voltage (OUT)""X1206: AC 400 V connection (IN)""X2242: AC 400 V connection (OUT)""X1207: X1207: AC 400 V connection (IN)""X1523: DC 24 V backup voltage, input""X2313: DC 24 V backup voltage, output""X4142: Engineering interface"
– "PC connection" >"Connection via interface adapter USM21A""Connection via CBG21A or CBG11A keypad""Adapter cable for connection to the engineering interface X4141"
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1RevisionAffected documents
Revision – MOVIGEAR® performance 5
• "Service" >– "Description of status and operating displays" for drive unit MGF..-DSI-C
• "Technical data and dimension sheets" >– "Dimension drawings of plug connectors of the connection box" > "Plug con-
nectors"• "Functional safety" >
– "General information" > "Information"– "Safety-related conditions" > "Requirements on the installation"
1.2 Affected documentsThis revision applies to the following documents:• Operating instructions "MOVIGEAR® performance
MGF..-DBC-C (Binary)"• Operating instructions "MOVIGEAR® performance
MGF..-DAC-C (AS-Interface)"• Operating instructions "MOVIGEAR® performance
MGF..-DSI-C (EtherCAT®/SBusPLUS)"• Operating instructions "MOVIGEAR® performance
MGF..-DFC-C (PROFINET IO, EtherNet/IP™, Modbus TCP, POWERLINK)"
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2 General informationProduct names and trademarks
Revision – MOVIGEAR® performance6
2 General informationOnly applies to drive unit MGF..-DSI-C.
2.1 Product names and trademarks
The brands and product names in this documentation are trademarks or registeredtrademarks of their respective titleholders.
2.1.1 Trademark of Beckhoff Automation GmbHEtherCAT® is a registered trademark and patented technology, licensed by BeckhoffAutomation GmbH, Germany.
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3MOVIGEAR® performance safety notesNetwork security and access protection
Revision – MOVIGEAR® performance 7
3 MOVIGEAR® performance safety notes3.1 Network security and access protection
A bus system makes it possible to adapt electronic drive technology components tothe particulars of the machinery within wide limits. There is a risk that a change of pa-rameters that cannot be detected externally may result in unexpected but not uncon-trolled system behavior and may have a negative impact on operational safety, systemavailability, or data security.Ensure that unauthorized access is prevented, especially with respect to Ethernet-based networked systems and engineering interfaces.Use IT‑specific safety standards to increase access protection to the ports. For a portoverview, refer to the respective technical data of the device in use.
3.2 Designated use3.2.1 Restrictions under the European WEEE Directive 2012/19/EU
You may use options and accessories from SEW-EURODRIVE exclusively in connec-tion with products from SEW-EURODRIVE.
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4 Device structureExample nameplate and type designation of the drive unit
Revision – MOVIGEAR® performance8
4 Device structure4.1 Example nameplate and type designation of the drive unit
4.1.1 NameplateThe following figure gives an example of a nameplate of the device. For the structureof the type designation, refer to chapter "Type designation".
76646 Bruchsal/Germany
MGFAS2-DBC-C/DI/AZ1Z/DSP/IV/BW101.1234567890.0001.19
IM M1, M2, M4, M5, M6Ta -20...+40°CTh.Kl.155(F)
CLP HC 220 Synth. Öl/PSS/0.76 l
i 5.0
TENV 3~ IEC60034 Cos j 0,99 ML 03
nA 0,20...400,0 r/min nR 1:2000fN 50...60 HzIN 1.8 A
IP 65 17.000 Kg nMax 2000 r/min
UN 380...500 VMA 20 Nm
60 NmMa pkUp 310 V
Made in Germany28106288
IE5=eff% 89.0
01FS
LISTED IND. CONT.EQ.2D06 Digital Services013
[2] [3][1]
[4]
36028826000072203
[1] Energy efficiency class[2] FS logo[3]
Digital Services
Product label with QR code. The QR code can be scanned. You willbe redirected to the digital services of SEW‑EURODRIVE. There, youhave access to product-specific data, documents and further services.
[4] Unique serial number
Note on the energy efficiency classThe efficiency of AC motors is specified in 2 standards.• The IEC 60034‑30‑1 standard specifies the efficiency class (IE codes) for AC mo-
tors operating with a fixed supply voltage and frequency (i.e. in grid operation).• The IEC TS 60034‑30‑2 standard specifies the efficiency classes (IE codes) for
AC motors with variable speed (i.e. in operation with a frequency inverter).Due to its characteristics, the given drive is basically comparable with the drives de-scribed in the IEC TS 60034‑30‑2 standard. The drive is therefore evaluated with theefficiency classes defined in the standard.This standard is applied for certain technologies and ratings for motors designed forcontinuous duty. However, the standard restricts the scope of application.For this reason, the nameplate has a ≙ symbol in front of the efficiency class.
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4Device structureExample nameplate and type designation of the drive unit
Revision – MOVIGEAR® performance 9
4.1.2 NameplateThe following figure gives an example of a nameplate of the device. For the structureof the type designation, refer to chapter "Type designation".
76646 Bruchsal/Germany
MGFAS2-DAC-C/DI/AZ1Z/DSP/IV/BW101.1234567890.0001.19
IM M1, M2, M4, M5, M6Ta -20...+40°CTh.Kl.155(F)
CLP HC 220 Synth. Öl/PSS/0.76 l
i 5.0
TENV 3~ IEC60034 Cos j 0,99 ML 03
nA 0,20...400,0 r/min nR 1:2000fN 50...60 HzIN 1.8 A
IP 65 17.000 Kg nMax 2000 r/min
UN 380...500 VMA 20 Nm
60 NmMa pkUp 310 V
Made in Germany28106288
IE5=eff% 89.0
01FS
LISTED IND. CONT.EQ.2D06 Digital Services013
[4]
[2] [3][1]
27021626745339275
[1] Energy efficiency class[2] FS logo[3]
Digital Services
Product label with QR code. The QR code can be scanned. You willbe redirected to the digital services of SEW‑EURODRIVE. There, youhave access to product-specific data, documents and further services.
[4] Unique serial number
Note on the energy efficiency classThe efficiency of AC motors is specified in 2 standards.• The IEC 60034‑30‑1 standard specifies the efficiency class (IE codes) for AC mo-
tors operating with a fixed supply voltage and frequency (i.e. in grid operation).• The IEC TS 60034‑30‑2 standard specifies the efficiency classes (IE codes) for
AC motors with variable speed (i.e. in operation with a frequency inverter).Due to its characteristics, the given drive is basically comparable with the drives de-scribed in the IEC TS 60034‑30‑2 standard. The drive is therefore evaluated with theefficiency classes defined in the standard.This standard is applied for certain technologies and ratings for motors designed forcontinuous duty. However, the standard restricts the scope of application.For this reason, the nameplate has a ≙ symbol in front of the efficiency class.
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4 Device structureExample nameplate and type designation of the drive unit
Revision – MOVIGEAR® performance10
4.1.3 NameplateThe following figure gives an example of a nameplate of the device. For the structureof the type designation, refer to chapter "Type designation".
76646 Bruchsal/Germany
MGFAS2-DFC-C/DI/AZ1Z/DSP/IV/BW101.1234567890.0001.19
IM M1, M2, M4, M5, M6Ta -20...+40°CTh.Kl.155(F)
CLP HC 220 Synth. Öl/PSS/0.76 l
i 5.0
TENV 3~ IEC60034 Cos j 0,99 ML 03
nA 0,20...400,0 r/min nR 1:2000fN 50...60 HzIN 1.8 A
IP 65 17.000 Kg nMax 2000 r/min
UN 380...500 VMA 20 Nm
60 NmMa pkUp 310 V
Made in Germany28106288
IE5=eff% 89.0
01FS
LISTED IND. CONT.EQ.2D06 Digital Services013
[4]
[2] [3][1]
18014423642380427
[1] Energy efficiency class[2] FS logo[3]
Digital Services
Product label with QR code. The QR code can be scanned. You willbe redirected to the digital services of SEW‑EURODRIVE. There, youhave access to product-specific data, documents and further services.
[4] Unique serial number
Note on the energy efficiency classThe efficiency of AC motors is specified in 2 standards.• The IEC 60034‑30‑1 standard specifies the efficiency class (IE codes) for AC mo-
tors operating with a fixed supply voltage and frequency (i.e. in grid operation).• The IEC TS 60034‑30‑2 standard specifies the efficiency classes (IE codes) for
AC motors with variable speed (i.e. in operation with a frequency inverter).Due to its characteristics, the given drive is basically comparable with the drives de-scribed in the IEC TS 60034‑30‑2 standard. The drive is therefore evaluated with theefficiency classes defined in the standard.This standard is applied for certain technologies and ratings for motors designed forcontinuous duty. However, the standard restricts the scope of application.For this reason, the nameplate has a ≙ symbol in front of the efficiency class.
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4Device structureExample nameplate and type designation of the drive unit
Revision – MOVIGEAR® performance 11
4.1.4 NameplateThe following figure gives an example of a nameplate of the device. For the structureof the type designation, refer to chapter "Type designation".
MGFAT2-DSI-C/DI/AZ1Z/DSP/IV/BW101.1234567890.0001.19
IM M1, M2, M4, M5, M6Ta -20...+40°CTh.Kl.155(F)
CLP HC 220 Synth. Öl/PSS/0.76 l
i 5.0
TENV 3~ IEC60034 Cos j 0,99 ML 03
nA 0,20...400,0 r/min nR 1:2000fN 50...60 HzIN 1.8 A
IP 65 17.000 Kg nMax 2000 r/min
UN 380...500 VMA 20 Nm
60 NmMa pkUp 310 V
Made in Germany28106288
76646 Bruchsal/GermanyIE5=
eff% 89.0
01FS
LISTED IND. CONT.EQ.2D06 Digital Services013
[2] [3][1]
[4]
9007227505389835
[1] Energy efficiency class[2] FS logo[3]
Digital Services
Product label with QR code. The QR code can be scanned. You willbe redirected to the digital services of SEW‑EURODRIVE. There, youhave access to product-specific data, documents and further services.
[4] Unique serial number
Note on the energy efficiency classThe efficiency of AC motors is specified in 2 standards.• The IEC 60034‑30‑1 standard specifies the efficiency class (IE codes) for AC mo-
tors operating with a fixed supply voltage and frequency (i.e. in grid operation).• The IEC TS 60034‑30‑2 standard specifies the efficiency classes (IE codes) for
AC motors with variable speed (i.e. in operation with a frequency inverter).Due to its characteristics, the given drive is basically comparable with the drives de-scribed in the IEC TS 60034‑30‑2 standard. The drive is therefore evaluated with theefficiency classes defined in the standard.This standard is applied for certain technologies and ratings for motors designed forcontinuous duty. However, the standard restricts the scope of application.For this reason, the nameplate has a ≙ symbol in front of the efficiency class.
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4 Device structureExamples for the optional nameplate "Plug connector positions"
Revision – MOVIGEAR® performance12
4.2 Examples for the optional nameplate "Plug connector positions"The following figure shows an example of the optional nameplate "Plug connector pos-itions":
5 min
X5133
_1 X5133
_2 X5133
_3 X4233
_1 X4233
_2S0#:
X4142
X1203_2
X1203_1
X5504
X5505
01.7659637408.0001.18
X
S0#:
X4141
X1203_2
X1203_2
X5504
X550501.7659637408.0
001.18
3
2
9007224934793611
The nameplate shows the designations and positions of the plug connectors at the ter-minal box.Positions X, 2 or 3 are possible for this nameplate.Maximally 2 nameplates are attached to the drive unit. In cases that require 3 name-plates, an additional nameplate is included in the delivery.
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5Electrical installationInstallation instructions
Revision – MOVIGEAR® performance 13
5 Electrical installation
5.1 Installation instructions
5.1.1 UL-compliant installation
INFORMATIONDue to UL requirements, the following chapters are always printed in English inde-pendent of the language of the publication:
Observe the following notes for UL-compliant installation:The devices are for use only in industrial machinery NFPA 79 applications.
Field Wiring Power Terminals• Use 60/75 °C copper wire only.• Tighten terminals to 17.7 – 21.24 in-lbs (screw connect terminals only).
Short Circuit Current RatingSuitable for use on a circuit capable of delivering not more than 65,000 rms symmet-rical amperes when protected by 600 V maximum non-semiconductor fuses (ClassCA, CB, CD, CF, G, J, K-1, K-5, RK1, RK5, T) or when protected by 500 V maximuminverse time circuit breakers having an interrupting rating not less than 65 kA rmssymmetrical amperes.Suitable for motor group installation on a circuit capable of delivering not more than65,000 rms symmetrical amperes when protected by 600 V maximum non-semicon-ductor fuses (Class CA, CB, CD, CF, G, J, K-1, K-5, RK1, RK5, T) or when protectedby 500 V maximum inverse time circuit breakers having an interrupting rating not lessthan 65 kA rms symmetrical amperes.The max. voltage is limited to 500 V.
Branch Circuit ProtectionIntegral solid state short circuit protection does not provide branch circuit protection.Branch circuit protection must be provided in accordance with the National ElectricalCode and any additional local codes.For maximum branch circuit protection see table below.
SCCR: 65 kA /500 V when protected byNon-semiconductor fuses
(currents are maximum values)Inverse time circuit breakers
(currents are maximum values)
40 A max./600 V 40 A max./500 V min.
Motor Overload ProtectionThe devices are provided with load and speed-sensitive overload protection andthermal memory retention upon shutdown or power loss.The trip current is adjusted to 150% of the rated motor current.
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5 Electrical installationInstallation instructions
Revision – MOVIGEAR® performance14
Surrounding Air Temperature RatingThe devices are suitable for an ambient temperature of 40 °C, max. 60 °C with de-rated output current. To determine the output current rating at temperatures above40 °C, the output current should be de-rated by 3 % per K between 40 °C and 60 °C.
Wiring DiagramsFor wiring diagrams, refer to chapter "Electrical Installation".
Wiring DiagramsFor wiring diagrams, refer to chapter "Electrical Installation".
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5Electrical installationBulk cable
Revision – MOVIGEAR® performance 15
5.2 Bulk cable5.2.1 PA/PAC hybrid connection cable for AC 400 V, DC 24 V backup voltage and Ethernet.
Connection cable 2.5 mm2
Connection cable Conformity/operatingvoltage
Cable reel/ in-stallation type
Cable type Cable crosssection/
part number
Open cable end (not prefabricated)
CE/UL:AC 500 V
100 m200 m
HELUKABEL®
Li9YYö2.5 mm2
28118723
Open cable end (not prefabricated)
CE/UL:AC 500 V
100 m200 m
HELUKABEL®
Li9Y11Y-HF
2.5 mm2
28118707
Connection cable 4.0 mm2
Connection cable Conformity/operatingvoltage
Cable reel/ in-stallation type
Cable type Cable crosssection/
part number
Open cable end (not prefabricated)
CE/UL:AC 500 V
100 m200 m
HELUKABEL®
Li9YYö4.0 mm2
28118731
Open cable end (not prefabricated)
CE/UL:AC 500 V
100 m200 m
HELUKABEL®
Li9Y11Y-HF
4.0 mm2
28118715
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5 Electrical installationBulk cable
Revision – MOVIGEAR® performance16
Connection of bulk cablesThe following table shows the conductor assignment of cables with the following partnumbers:
Part numbers28118723, 28118707, 28118731, 28118715
Connection descriptionBulk cables
Core color/core cross
section
Identific-ation
Signal DescriptionPA hybrid cable PAC hybrid cable
Brown2.5 mm2
4.0 mm2L1 L1 Line phase L1 connection
Black2.5 mm2
4.0 mm2L2 L2 Connection of line phase L2
Grey2.5 mm2
4.0 mm2L3 L3 Connection of line phase L3
Green/yel-low
2.5 mm2
4.0 mm2
- PE PE connection
Brown2.5 mm2 - +24V +DC 24 V
Blue2.5 mm2 - 0V24 0V24
White0.34 mm2 – TX+ Reserved1) Ethernet TX+
Yellow0.34 mm2 - TX- Reserved1) Ethernet TX-
Blue0.34 mm2 - RX+ Reserved1) Ethernet RX+
Orange0.34 mm2 - RX- Reserved1) Ethernet RX-
1) Reserved wires must be isolated and fixed in the connection box.
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5Electrical installationPlug connectors
Revision – MOVIGEAR® performance 17
5.3 Plug connectors
5.3.1 Plug connector positions at the MGF..-DBC-C drive unitThe following figure shows possible plug connector positions:
X2242
X4142
X 2
3
1
X1203_1
X5136
X1207
X1207
X1206
X2242
X1203_1
X1203_1
X5505 X5504
X5136
X1523
X1207
X1203_2
X5504
X5505X4142X1523
X4142 X1523X5505
X5504
X1203_2
X1203_2 X5136
X1206
X2242
[1]
X1206
27021626975003915
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5 Electrical installationPlug connectors
Revision – MOVIGEAR® performance18
Plug connectors Not together at aposition with theplug connector:Designation Coding ring/
colorFunction Position
X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1206• X1207
X1203_2 Black AC 400 V connection X, 2 or 3 • X2242• X5136
X1206 - AC 400 V connection (IN)2) X, 2 or 3 • X1203_1• X1207
X2242 - AC 400 V connection (OUT) X, 2 or 3 • X1203_2• X5136
X1207 Black AC 400 V connection X, 2 or 3 • X1203_1• X1206
X5136 - Digital inputs/outputs X, 2 or 3 • X1203_2• X2242
X5504 Yellow STO (3-core connection)3) X, 2 or 3 –
X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X4142• X1523
X1523 Light gray DC 24 V backup voltage – input X, 2 or 3 • X5505• X4142
X4142 Red Engineering interface X, 2 or 3 • X5505• X1523
- - [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered separately (i.e. without plug connector X1203_2).2) Plug connector X1206 can also be ordered separately (i.e. without plug connector X2242).3) Plug connectors X5504 and X5505 can only be ordered together.
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5Electrical installationPlug connectors
Revision – MOVIGEAR® performance 19
5.3.2 Plug connector positions at the MGF..-DAC-C drive unitThe following figure shows possible plug connector positions:
X5136
X1207
X1207
X5136
X2242
X4142
X5136
X1207
X1206
X1523X1524
X 2
3
1
X1203_1X1206
X2242
X1203_1
X5505 X5504
X1203_2
X5504
X5505X4142X1524X1523
X5135
X5135 X4142X5505
X5504
X1203_2
X1203_2 X2242
X1206
[1]
X1203_1
X1524X1523
X5135
36028826229941003
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5 Electrical installationPlug connectors
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Plug connectors Not together at aposition with theplug connector:Designation Coding ring/
colorFunction Position
X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1206• X1207
X1203_2 Black AC 400 V connection X, 2 or 3 • X2242• X5136
X1206 - AC 400 V connection (IN)2) X, 2 or 3 • X1203_1• X1207
X2242 - AC 400 V connection (OUT) X, 2 or 3 • X1203_2• X5136
X1207 Black AC 400 V connection X, 2 or 3 • X1203_1• X1206
X5135 - Digital inputs/outputs X, 2 or 3 • X5504
X5136 - Digital inputs/outputs X, 2 or 3 • X1203_2• X2242
X5504 Yellow STO (3-core connection)3) X, 2 or 3 • X5135
X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X4142• X1524• X1523
X1523 Light gray DC 24 V backup voltage – input X, 2 or 3 • X5505• X4142• X1524
X1524 Black DC 24 V backup voltage (AUX-PWR)
X, 2 or 3 • X5505• X4142• X1523
X4142 Red Engineering interface X, 2 or 3 • X5505• X1524• X1523
- - [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered separately (i.e. without plug connector X1203_2).2) Plug connector X1206 can also be ordered separately (i.e. without plug connector X2242).3) Plug connectors X5504 and X5505 can only be ordered together.
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5Electrical installationPlug connectors
Revision – MOVIGEAR® performance 21
5.3.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unitThe following figure shows possible plug connector positions:
X1206
X2242
X2242
X1206
X4142
X 2
3
1
X1203_1X1216
X1203_1
X1203_1 X1216
X5505 X5504
X1523 X2313
X1523 X2313
X1203_2X2327
X5504
X5505X4142
X4142X2313
X1523
X5505
X5504 X2313
X1523
X1203_2
X1203_2 X2327
[1]
X1216
X2327
X1206X2242
X1207X1207
X1207
27021622981481355
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5 Electrical installationPlug connectors
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Plug connectors Not together at aposition with theplug connector:Designation Coding ring/
colorFunction Position
X1203_1 Black AC 400 V connection1) X, 2 or 3 • X1216• X1206• X1207
X1203_2 Black AC 400 V connection X, 2 or 3 • X2327• X2242
X1216 Black/green Hybrid connection PA (IN)AC 400 V and DC 24 V backupvoltage2)
X, 2 or 3 • X1203_1• X1206• X1207
X2327 Black/green Hybrid connection PA (OUT)AC 400 V and DC 24 V backupvoltage2)
X, 2 or 3 • X1203_2• X2242
X1206 - AC 400 V connection (IN)3) X, 2 or 3 • X1203_1• X1216• X1207
X2242 - AC 400 V connection (OUT)3) X, 2 or 3 • X1203_2• X2327
X1207 Black AC 400 V connection X, 2 or 3 • X1203_1• X1216• X1206
X5504 Yellow STO (3-core connection)4) X, 2 or 3 • X2313
X5505 Yellow STO (3-core connection)4) X, 2 or 3 • X1523• X4142
X1523 Light gray DC 24 V backup voltage - input5) X, 2 or 3 • X5505• X4142
X2313 Light gray DC 24 V backup voltage - output5) X, 2 or 3 • X5504
X4142 Red Engineering interface X, 2 or 3 • X5505• X1523
- - [1] Optional pressure compensation 1 –1) Plug connector X1203_1 can also be ordered separately (i.e. without plug connector X1203_2).2) Plug connector X2327 can also be ordered separately (i.e. without plug connector X1216).3) Plug connector X1206 can also be ordered separately (i.e. without plug connector X2242).4) Plug connectors X5504 and X5505 can only be ordered together.5) Plug connector X1523 can also be ordered separately (i.e. without plug connector X2313).
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5Electrical installationPlug connectors
Revision – MOVIGEAR® performance 23
5.3.4 Using plug connectors assembled by yourselfThe power plug connectors for assembling connection cables yourself, and the corre-sponding assembly tool set is available for order from TE Connectivity - Intercontecproducts.Contact TE Connectivity - Intercontec products if the order designation is not availablein the online order system of Intercontec.
Order informationThe table below shows the order designations for connectors by TE Connectivity -Intercontec products with the matching coding for assembly by the customer:
Plug connector type Outer cable diame-ter / core cross sec-tion of crimp con-tacts
Designation for order fromthe supplier TE Connectivity -Intercontec products
Plug connectorAC 400 VCoding ring: Black
Cable plug (male, unionnut)
D
3
2
1
PE
C B
A
5
4
6
14 mm – 17 mm/
2.5 mm2 – 4.0 mm2
H 51 A 019 MR 02 59 0102 000
9.5 mm – 14.5 mm/
2.5 mm2 – 4.0 mm2
H 51 A 019 MR 02 42 0102 000
9.5 mm – 14.5 mm/
0.35 mm2 – 2.5 mm2
H 51 A 019 MR 12 42 0102 000
Cable socket (female/malethread)
A
6
4
5
PE
B C
D
1
2
3
14 mm – 17 mm/
2.5 mm2 – 4.0 mm2
H 52 A 013 FR 02 59 0102 000
9.5 mm –14.5 mm/
2.5 mm2 – 4.0 mm2
H 52 A 013 FR 02 42 0102 000
9.5 mm – 14.5 mm/
0.35 mm2 – 2.5 mm2
H 52 A 013 FR 17 42 0102 000
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Plug connector type Outer cable diame-ter / core cross sec-tion of crimp con-tacts
Designation for order fromthe supplier TE Connectivity -Intercontec products
PA hybrid plug con-nectorCoding ring: Black/green
Cable socket (female/union nut)
PE
U
A B
W
V
14 mm – 17 mm/
2.5 mm2 – 4.0 mm2
0.35 mm2 – 2.5 mm2
H 51 A 655 FR 20 92 0113 000
14 mm – 17 mm/
0.35 mm2 – 2.5 mm2
H 51 A 655 FR 23 59 0113 000
Cable plug (male/malethread)
PE
V
B A
W
U
14 mm – 17 mm/
2.5 mm2 – 4.0 mm2
0.35 mm2 – 2.5 mm2
H 52 A 656 MR 24 92 0113 000
14 mm – 17 mm/
0.35 mm2 – 2.5 mm2
H 52 A 656 MR 23 59 0113 000
PAC hybrid plug con-nectorCoding ring: Gray/green
– Not approved for assembly bycustomer
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5.4 Optional plug connector assignment
WARNINGElectric shock when disconnecting or connecting voltage-carrying plug connectors.Severe or fatal injuries• Switch off the line voltage.• Never plug or unplug plug connectors while they are energized.
5.4.1 X1216: PA connection for AC 400 V and 24 V backup voltage (IN)The following table shows information about this connection:
FunctionPA connection for AC 400 V and 24 V backup voltage (IN)
Connection typeM23, male, male thread, SEW insert, 723 series, SpeedTec equipment, company:TE Connectivity – Intercontec products, male, coding ring: black/green, protectedagainst contact
Connection diagram
PE
V
B A
W
U
AssignmentContact Signal DescriptionU L1 Line connection, phase L1 (IN)
V L2 Line connection, phase L2 (IN)
W L3 Line connection, phase L3 (IN)
PE PE PE connection
A +24V DC 24 V input for backup mode (IN)
B 0V24 0V24 reference potential for backup mode (IN)
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Connection cablesThe following tables list the cables available for this connection:
Cable cross section 2.5 mm2
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28129326
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
M23, male, coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28127587
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
Open M23, female,coding ring:black/green
CE/UL:28114396
HELUKABEL®
Li9Y11Y-HFVariable 2.5 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28127560
HELUKABEL®
Li9Y11Y-HFVariable 2.5 mm2
AC 500 V
Open M23, female,coding ring:black/green
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Cable cross section 4.0 mm2
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28129334
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28127579
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
Open M23, female,coding ring:black/green
CE/UL:28114418
HELUKABEL®
Li9Y11Y-HFVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28127552
HELUKABEL®
Li9Y11Y-HFVariable 4.0 mm2
AC 500 V
Open M23, female,coding ring:black/green
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Connection of cables with open endThe following table shows the core assignment of cables with the following part num-bers:
Part numbers28127587, 28127560, 28127579, 28127552
AssemblyOpen cable end Description Prefabricated plug
connectors
PE
U
A B
W
V
Corecolor/
core crosssection
Identi-fication
Assembly Signal Contact
Brown2.5 mm2
4.0 mm2L1 Not pre-
fabricated Line connection, phase L1 L1 U
Black2.5 mm2
4.0 mm2L2 Not pre-
fabricated Line connection, phase L2 L2 V
Grey2.5 mm2
4.0 mm2L3 Not pre-
fabricated Line connection, phase L3 L3 W
Green/yel-low
2.5 mm2
4.0 mm2
– Not pre-fabricated PE connection PE PE
Brown2.5 mm2 – Not pre-
fabricated DC 24 V input +24V A
Blue2.5 mm2 – Not pre-
fabricated 0V24 reference potential 0V24 B
White0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Yellow0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Blue0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Orange0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
1) Reserved wires must be isolated and fixed in the connection box.
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5.4.2 X2327: PA connection for AC 400 V and 24 V backup voltage (OUT)The following table shows information about this connection:
FunctionPA connection for AC 400 V and 24 V backup voltage (OUT)
Connection typeM23, female, female thread with union nut, SEW insert, 723 series, SpeedTec equip-ment, company: TE Connectivity – Intercontec products, male, coding ring: black/green, protected against contact
Connection diagram
PE
U
A B
W
V
AssignmentContact Signal DescriptionU L1 Line connection, phase L1 (OUT)
V L2 Line connection, phase L2 (OUT)
W L3 Line connection, phase L3 (OUT)
PE PE PE connection
A +24V DC 24 V output for backup mode (OUT)
B 0V24 0V24 reference potential for backup mode (OUT)
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Connection cablesThe following tables list the cables available for this connection:
Cable cross section 2.5 mm2
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28129326
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
M23, male, coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28114426
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
M23, male,coding ring:black/green
Open
CE/UL:28114396
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28114442
HELUKABEL®
Li9YYöVariable 2.5 mm2
AC 500 V
M23, male,coding ring:black/green
Open
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Cable cross section 4 mm2
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28129334
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28114434
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
Open
CE/UL:28114418
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
M23, female,coding ring:black/green
CE/UL:28114450
HELUKABEL®
Li9YYöVariable 4.0 mm2
AC 500 V
M23, male,coding ring:black/green
Open
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Connection of cables with open endThe following table shows the core assignment of cables with the following part num-bers:
Part numbers28114426, 28114442, 28114434, 28114450
AssemblyOpen cable end Description Prefabricated plug
connectors
PE
V
B A
W
U
Corecolor/corecross sec-
tion
Identi-fication
Assembly Signal Contact
Brown2.5 mm2
4.0 mm2L1 Not pre-
fabricated Line connection, phase L1 L1 U
Black2.5 mm2
4.0 mm2L2 Not pre-
fabricated Line connection, phase L2 L2 V
Grey2.5 mm2
4.0 mm2L3 Not pre-
fabricated Line connection, phase L3 L3 W
Green/yel-low
2.5 mm2
4.0 mm2
– Not pre-fabricated PE connection PE PE
Brown2.5 mm2 – Not pre-
fabricated DC 24 V output +24V A
Blue2.5 mm2 – Not pre-
fabricated 0V24 reference potential 0V24 B
White0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Yellow0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Blue0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
Orange0.34 mm2 – Not pre-
fabricated Reserved1) Res. –
1) Reserved wires must be isolated and fixed in the connection box.
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5.4.3 X1206: AC 400 V connection (IN)The following table shows information about this connection:
FunctionAC 400 V connection (IN)
Connection typeMQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (currentload max. 16 A)
Connection diagram
PE
B
1
2
3
A
AssignmentContact Signal Description1 L1 Line connection, phase L1 (IN)
2 L2 Line connection, phase L2 (IN)
3 L3 Line connection, phase L3 (IN)
PE PE PE connection
A Res. Reserved
B Res. Reserved
INFORMATIONSEW-EURODRIVE does not offer prefabricated cables for this type of plug con-nector.
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5.4.4 X2242: AC 400 V connection (OUT)The following table shows information about this connection:
FunctionAC 400 V connection (OUT)
Connection typeMQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (currentload max. 16 A)
Connection diagram
PE
A
3
2
1
B
AssignmentContact Signal Description1 L1 Line connection, phase L1 (OUT)
2 L2 Line connection, phase L2 (OUT)
3 L3 Line connection, phase L3 (OUT)
PE PE PE connection
A Res. Reserved
B Res. Reserved
INFORMATIONSEW-EURODRIVE does not offer prefabricated cables for this type of plug con-nector.
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5.4.5 X1207: AC 400 V connection (IN)
INFORMATIONThe number of permitted plug-in cycles for this connector is 10 times.
The following table shows information about this connection:
FunctionAC 400 V connection (IN)
Connection typeQPD W 4PE2,5, QUICKON connector, female, PhoenixContact
Connection diagram
PE
2
31
N
AssignmentContact Signal Description1 L1 Line connection, phase L1 (IN)
2 L2 Line connection, phase L2 (IN)
3 L3 Line connection, phase L3 (IN)
PE PE PE connection
N Res. Reserved
INFORMATIONSEW-EURODRIVE does not offer prefabricated cables for this type of plug con-nector.
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5.4.6 X1523: DC 24 V backup voltage, inputThe following table shows information about this connection:
FunctionDC 24 V backup voltage input
Connection typeM12, 5‑pin, male, L‑coded, color: light gray
Connection diagram
1 4
2 3
AssignmentContact Signal Description1 +24V/L1 DC 24 V input/L1
(for backup mode)
2 0V24/N2 0V24 reference potential/N2(for DC 24 V /BES brake rectifier)
3 0V24/N1 0V24 reference potential/N1(for backup mode)
4 +24V/L2 DC 24 V connection/L2(for DC 24 V /BES brake rectifier)
FE Functional earth
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Connection cablesThe following table provides an overview of the cables available for this connection:
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28114345
HELUKABEL® JZ-500
Variable 5 × 2.5 mm2
/DC 60 V
M12, 5‑pin,L‑coded,
female
M12, 5‑pin,L‑coded, male
CE/UL:28117786
HELUKABEL®
JZ-500Variable 5 × 2.5 mm2
/DC 60 V
M12, 5‑pin,L‑coded,
female
Open
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Connection of cables with open endThe following table shows the core assignment of cables with the following part num-ber:
Part numbers28117786
AssemblyOpen cable end Description Prefabricated plug
connectors
4 1
3 2
Corecolor/core
cross sec-tion
Identi-fication
Assembly Signal Contact
Black2.5 mm2 1 Not pre-
fabricatedDC 24 V output/L1
(for backup voltage/supply) +24V/L1 1
Black2.5 mm2 2 Not pre-
fabricated0V24 reference potential/N2
(for DC 24 V /BES brake rectifier) 0V24/N2 2
Black2.5 mm2 3 Not pre-
fabricated0V24 reference potential/N1(for backup voltage/supply) 0V24/N1 3
Black2.5 mm2 4 Not pre-
fabricatedDC 24 V output/L2
(for DC 24 V /BES brake rectifier) +24V/L2 4
Black2.5 mm2 5 Not pre-
fabricated Functional earth FE
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5.4.7 X2313: DC 24 V output backup voltageThe following table shows information about this connection:
FunctionDC 24 V output backup voltage
Connection typeM12, 5‑pin, female, L‑coded, color: light gray
Connection diagram
4 1
3 2
AssignmentContact Signal Description1 +24V/L1 DC 24 V output/L1
(for backup mode)
2 0V24/N2 0V24 reference potential/N2(for DC 24 V /BES brake rectifier)
3 0V24/N1 0V24 reference potential/N1(for backup mode)
4 +24V/L2 DC 24 V connection/L2(for DC 24 V /BES brake rectifier)
FE Functional earth
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Connection cablesThe following table provides an overview of the cables available for this connection:
Connection cable Conformity/part num-
ber
Cable type Length/in-stallation
type
Cablecross sec-tion/operat-ing voltage
CE/UL:28114345
HELUKABEL® JZ-500
Variable 5 × 2.5 mm2
/DC 60 V
M12, 5‑pin,L‑coded,
female
M12, 5‑pin,L‑coded, male
CE/UL:28117751
HELUKABEL®
JZ-500Variable 5 × 2.5 mm2
/DC 60 V
Open M12, 5‑pin,L‑coded, male
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Connection of cables with open endThe following table shows the core assignment of cables with the following part num-ber:
Part numbers28117751
AssemblyOpen cable end Description Prefabricated plug
connectors
1 4
2 3
Corecolor/
core crosssection
Identi-fication
Assembly Signal Contact
Black2.5 mm2 1 Not pre-
fabricatedDC 24 V output/L1
(for backup voltage/supply) +24V/L1 1
Black2.5 mm2 2 Not pre-
fabricated0V24 reference potential/N2
(for DC 24 V /BES brake rectifier) 0V24/N2 2
Black2.5 mm2 3 Not pre-
fabricated0V24 reference potential/N1(for backup voltage/supply) 0V24/N1 3
Black2.5 mm2 4 Not pre-
fabricatedDC 24 V output/L2
(for DC 24 V /BES brake rectifier) +24V/L2 4
Black2.5 mm2 5 Not pre-
fabricated Functional earth FE
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5.4.8 X4142: Engineering interfaceThe following table shows information about this connection:
FunctionEngineering interface (CAN)
Connection typeM12-SPEEDCON, 5‑pin, female, B‑coded, color: red
Connection diagram
4 3
2
5
1
AssignmentContact Signal Description1 Res. Reserved
2 24V_OUT DC 24 V auxiliary output1)
3 0V24_OUT 0V24 reference potential1)
4 CAN_H CAN High connection
5 CAN_L CAN Low connection1) Only use this output to supply components by SEW‑EURODRIVE.
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Connection cablesThe following table provides an overview of the cables available for this connection:
Connection cables Conformity/part num-
ber
Length/in-stallation
type
Operatingvoltage
Connection to interface adapter USM21A:USK15A
CE:28139038
3.0 m DC 60 V
M12-SPEED-CON, 5-pin,
B‑coded, male
RJ10
Connection to CBG.. keypad :USK25A
CE:28139046
3.0 m DC 60 V
M12-SPEED-CON, 5-pin,
B‑coded, male
D‑sub, 9‑pin,male, angled
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5.5 PC connection
Connect the PC to the drive unit before you start the engineering softwareMOVISUITE®.You have several options to connect a PC to the drive unit.
5.5.1 Connection via interface adapter USM21AThe USM21A interface adapter is used to connect the PC and the engineering inter-face of the device.The data is transferred according to the USB 2.0 standard. It is also possible to workwith a USB 3.0 interface.You need the following components for the connection:
Component Part numberUSM21A interface adapterThe following connection cables are included in the delivery:• USB 2.0 connection cable
– USB type A/USB type B,– Length: 1.5 m
• RJ10/RJ10 connection cableFor connection to the engineering interface X31– With 2 RJ10 plug connectors– Length: 3 m
28231449
Connection cable RJ10/M12 (USK15A)For connection to the engineering interface X4142• With RJ10 plug connector• With M12 SPEEDCON plug connector, 5‑pin, male, B‑coded• Length: 3 m
28139038
Retrofit set M12 engineering interface X4142M12 SPEEDCON, 5-pin, B-coded, female
28273273
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Connection to X4142 (M12 at the connection box)The engineering interface X31 at the connection unit in the connection box is assignedto the internal wiring of plug connector X4142.
[1] [3]USB[2]
X4142
32385960459
[1] USB 2.0 connection cable(commercially available, included in the delivery of USM21A)
[2] USM21A interface adapter[3] Connection cable RJ10/M12 (USK15A)
(available for delivery from SEW‑EURODRIVE, part number: 28139038)
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Installing the included engineering plug connector X4142
In some cases, the X4142 engineering plug connector is provided in an accessory bag(part number: 28273273) included in the drive unit delivery from SEW-EURODRIVE.In this case, install the engineering plug connector X4142 to the connection box of thedrive unit as follows:1. It is essential that you observe the startup instructions.2. Switch off the voltage supply and wait for at least 5 minutes.3. Loosen the screws and remove the electronics cover from the connection box.4. Plug in the plug connector RJ10 from outside through one of the permitted cable
entry bores (for the permitted positions, see chapter "Plug connector positions").Push the cable completely into the connection box.
5. Screw plug connector M12 into the cable entry bore. Fasten the nut of the M12plug connector (tightening torque: 6 Nm).
6. Insert the RJ10 plug connector into plug connector X31 in the connection box. Thefollowing figure shows an example of the cable routing:
X31
X4142
X4142
32385963403
7. Plug the electronics cover onto the connection box. Screw on the electronics coverwith 4 screws (tightening torque: 6 Nm).
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5.5.2 Connection via CBG21A or CBG11A keypadUse the CBG21A or CBG11A keypad to connect the PC and the engineering interfaceof the device.The data is transferred according to the USB 2.0 standard. It is also possible to workwith a USB 3.0 interface.You need the following components for the connection:
Component Part numberCBG21A keypad 28238133
CBG11A keypad 28233646
CBG.. connection cable D‑sub/RJ10 (USK21A)For connecting the X31 engineering interface to the 24 V supplyvoltage• With D‑sub plug connector 9-pin, male• With RJ10 plug connector• Length: 3 m
28117832
USB connection cable USB A/USB 2.0 Mini BFor connecting the CBG.. keypad to the USB interface of the PC• With USB A plug connector• With USB 2.0 Mini B plug connector• Length: 3 m
25643517
CBG.. connection cable D‑sub/M12, B‑coded (USK25A)For connecting the X4142 engineering interface to the 24 V supplyvoltage• With D‑sub plug connector 9-pin, male• With M12 SPEEDCON plug connector, 5‑pin, male, B‑coded• Length: 3 m
28139046
Connection to X4142 (M12 at the connection box)
[1]
[3]
[2]
USB
[2]
X4142
32386058507
[1] Connection cable USB A/USB 2.0 Mini B(available for delivery from SEW‑EURODRIVE, part number: 25643517)
[2] CBG21A or CBG11A keypad[3] Connection cable D-Sub/M12 (USK25A)
(available for delivery from SEW‑EURODRIVE, part number: 28139046)
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5.5.3 Adapter cables for connection to the engineering interface X4141As part of product improvement, SEW‑EURODRIVE has replaced the optional engi-neering interface X4141 (M12‑A coded) with the engineering interface X4142 (M12‑Bcoded).In this context, SEW‑EURODRIVE has also adapted the associated connectioncables [3] for connection to the X4142 engineering interface.The adapter cable M12/M12 (USK54A) [4] allows for connection to the previous engi-neering interface X4141.
Component Part numberAdapter cable M12/M12 (USK54A)• with M12‑SPEEDCON plug connector, 5‑pin, B‑coded, female• with M12 plug connector, 5‑pin, A‑coded, male• Length: 0.3 mThe adapter cable is required to connect the following connectioncables to the engineering interface X4141:• Connection cable RJ10/M12 (USK15A)
(for connection to interface adapter USM21A)• D‑sub/M12 connection cable (USK25A)
(for connection to the CBG.. keypad)
28146530
Using the adapter cable in conjunction with the USM21A interface adapterThe engineering interface X31 in the connection box of the drive unit is assigned tothe internal wiring of plug connector X4141.
[1] [3] [4]USB[2]
X4141
33411071115
[1] USB 2.0 connection cable(commercially available, included in the delivery of USM21A)
[2] USM21A interface adapter[3] Connection cable RJ10/M12, B‑coded, male (USK15A)
(available for delivery from SEW‑EURODRIVE, part number: 28139038)[4] Adapter cable M12, B‑coded, female/M12, A‑coded, male (USK54A)
(available for delivery from SEW‑EURODRIVE, part number: 28146530)
The adapter cable is required to connect the connection cable RJ10/M12 (USK15A) tothe previous engineering interface X4141.
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Using the adapter cable with the CBG.. keypadThe engineering interface X31 in the connection box of the drive unit is assigned tothe internal wiring of plug connector X4141.
[1]
[3]
[2]
USB
[2]
X4141
[4]
33411102731
[1] USB 2.0 connection cable(commercially available, included in the delivery of USM21A)
[2] CBG.. keypad[3] Connection cable D-Sub/M12, B‑coded, male (USK25A)
(available for delivery from SEW‑EURODRIVE, part number: 28139046)[4] Adapter cable M12, B‑coded, female/M12, A‑coded, male (USK54A)
(available for delivery from SEW‑EURODRIVE, part number: 28146530)
The adapter cable is required to connect the connection cable D-Sub/M12 (USK25A)to the previous engineering interface X4141.
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6 ServiceDescription of status and operating displays
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6 ServiceOnly applies to drive unit MGF..-DSI-C.
6.1 Description of status and operating displays
6.1.1 LED indicators EtherCAT®/SBusPlus
The following figure shows the LEDs of the EtherCAT®/SBusPlus design:
DSI10A-0020-503-A-S00-000
EtherCAT / SBusPLUS
MAC ID
F-E
RR
F-R
UN
ER
R
RU
N
L/A
L/A
DR
IVE
[6] [7][1] [2] [3] [4] [5]
18014426770357259
[1] "F-ERR" LED [4] "ERR" LED[2] "F-RUN" LED [5] "RUN" LED[3] "DRIVE" status LED [6] "L/A" LED EtherCAT®/SBusPLUS IN
[7] "L/A" LED EtherCAT®/SBusPLUS OUT
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6.1.2 General LEDs
"F-ERR" LED
LED MeaningOff • Device off.
• No MOVISAFE® CSB51A safety option available.
Flashing sequence Device identification for safety key ID query.
GreenSteady light
Fault-free operation
GreenFlashing slowly
Error in the operating state "Parameterization"• No parameterization exists.• Error in parameterization• Inconsistent parameterization• Current parameter set is not consistent with the safety key.
YellowFlashing quickly
• Error suppression (muting) active.• Emergency mode is active.
YellowSteady light
Warning: Error connection basic device
RedFlashing slowly
• Error can be acknowledged.• Fault outside of the device, cabling system fault• Reaction to limit value overshoot is active.
RedSteady light
Critical fault, cannot be acknowledged.
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"F-RUN" LED
LED MeaningOff • Device off.
• No MOVISAFE® CSB51A safety option available.
Flashing sequence Device identification for safety key ID query.
GreenSteady light
Device in operating state and parameter set approved.
GreenFlashing slowly
Acceptance of the module has not yet taken place.
GreenFlashing quickly
• Device booting up or initializing• Device in parameterization state
YellowFlashing slowly
Device in the operating state with one or more of the following constraints:• Module controls the inverter.• Test mode
YellowSteady light
STO drive safety function is active.
RedFlashing slowly
Device identification for parameterization
RedFlashing quickly
Firmware update, do not switch the device off.
RedSteady light
Critical fault, cannot be acknowledged.
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6ServiceDescription of status and operating displays
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"DRIVE" status LED
LED Operating status/ Meaning MeasureFaultcode
Subfault code
–Off
Not ready for operation Line voltage absent. Switch on the linevoltage.
YellowFlashes very rap-idly, 4 Hz
Not ready for operation Initialization phase Wait for initializationto be completed.
Green/yellowFlashes with chan-ging colors, 0.5 Hz(1 x green, 1 x yel-low)
Ready but unit inhibited The "STO" signal is active. Deactivate the"STO” signal.
YellowFlashes slowly,0.5 Hz
Ready for operation, butmanual mode/local mode,device inhibited
Line voltage is OK. –
YellowFlashes rapidly,2 Hz
Ready Deactivation of DynaStop®
without drive enable is active.–
YellowSteady light
Ready but unit inhibited Line voltage is OK.The output stage is inhibited.
–
GreenFlashes slowly,0.5 Hz
Unit enabled, but conditionmanual operation/local mode
The output stage is enabled.The motor is in operation.
–
GreenFlashes very rap-idly, 4 Hz
Unit enabled, but current limitactive.
The drive is at the currentlimit.
Reduce the load.
GreenSteady light
Unit enabled. The output stage is enabled.The motor is in operation.
–
Yellow/redFlashes with chan-ging colors, 1 Hz(2 x yellow, 2 x red)
Ready A displaying fault is present.The output stage is inhibited.
Consult the “Faulttable” chapter forpossible measuresto be taken.
Green/redFlashes with chan-ging colors, 1 Hz(2 × green, 2 × red)
Ready A displaying fault is present.The output stage is enabled.The motor is in operation.
Consult the “Faulttable” chapter forpossible measuresto be taken.
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LED Operating status/ Meaning MeasureFaultcode
Subfault code
RedFlashes 1 Hz
3 1 Ground fault Consult the “Faulttable” chapter forpossible measuresto be taken.
4 1 Brake chopper fault
6 1 Line fault
7 1 DC link fault
8 1, 2, 3 Speed monitoring fault
9 1, 2, 5, 6, 9, 10 Control mode fault
10 1, 3 – 11 Data Flexibility fault
11 1 – 6 Temperature monitoring fault
12 1, 2 Brake fault
13 5, 24 Encoder 1 fault
16 5 – 8, 10, 20 – 27 Startup fault
19 1 – 9 Process data fault
20 2, 11 Device monitoring fault
23 4 Power section fault
25 2 – 7, 20, 21, 30, 31,61, 70
Parameter memory monitoring
26 1, 3 External fault
28 1 – 12, 14 FCB drive function fault
29 1 – 4 Hardware limit switch fault
30 1 – 3 Software limit switch fault
31 1 – 4, 7, 9 Thermal motor protection fault
32 2 – 6, 12 Communication error
33 11, 12, 13 System initialization fault
34 1 Process data configurationfault
35 1 – 5 Function activation fault
42 1 – 3 Lag fault
44 2, 3, 4 Fault overcurrent phase U, V, W
46 2, 3, 50, 51, 52 Safety card fault
51 1 Analog processing fault
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LED Operating status/ Meaning MeasureFaultcode
Subfault code
RedSteady light
1 1, 2 Output stage monitoring fault ContactSEW‑EURODRIVEService.4 2 Brake chopper fault
7 2 DC link fault
9 3, 4, 8 Control mode fault
10 2, 99 Data Flexibility fault
11 7, 8 Temperature monitoring fault
13 1, 3, 6, 7, 8, 9, 11,13, 15, 22, 23
Encoder 1 fault
16 2, 11, 12. 30 Startup fault
17 7 Internal processor fault
18 1, 3,4, 7, 8, 9, 10,12, 13
Software error
20 1, 7 Device monitoring fault
21 1 S-Drive 1 fault
23 5, 6, 7, 8 Power section fault
25 10, 12 – 19, 50, 51,81
Parameter memory monitoring
28 13 FCB drive function fault
33 1, 2, 6, 7, 8, 10 System initialization fault
46 1 Safety card fault
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6 ServiceDescription of status and operating displays
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LEDs "L/A" IN
LED MeaningGreenIlluminated
Ethernet connection with the EtherCAT®/SBusPLUS interface IN without bus activity.
GreenFlashing (10Hz)
Ethernet connection with the EtherCAT®/SBusPLUS interface IN with bus activity.
OFF No Ethernet connection with the EtherCAT®/SBusPLUS interface IN.
LEDs "L/A" OUT
LED MeaningGreenIlluminated
Ethernet connection with the EtherCAT®/SBusPLUS interface OUT without bus activity.
GreenFlashing (10Hz)
Ethernet connection with the EtherCAT®/SBusPLUS interface OUT with bus activity.
OFF No Ethernet connection with the EtherCAT®/SBusPLUS interface OUT.
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6.1.3 Bus-specific LEDs for EtherCAT®/SBusPlus
"RUN" LED
LED MeaningOff "INIT" state
The interface is in "INIT" state.
GreenFlashing
"PRE_OPERATIONAL" stateMailbox communication is possible.Process data communication is not possible.
GreenFlashing once
"SAFE_OPERATIONAL" stateMailbox and process data communication is possible.Safety-related output signals are not output.
GreenIlluminated
"OPERATIONAL Mode" state (operational)Mailbox and process data communication is possible.
"ERR" LED
LED MeaningOff No fault
The interface is in operating state.
RedFlickering
Boot errorA BOOT error has occurred."INIT" state has not been reached.However the "Change" parameter is set to "0x01:change/error".
RedFlashing
Invalid configurationA general configuration error has occurred.
RedFlashing once
Unprompted state changeThe slave application has changed the state automatically.The "Change" parameter is set to "0x01:change/error".
RedFlashing twice
Application watchdog timeoutA watchdog timeout error has occurred in the application.
RedIlluminated
PDI1) Watchdog TimeoutA PDI watchdog timeout error has occurred.
1) PDI = Process Data Interface
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7 Technical data and dimension sheetsDimension drawings of plug connectors in the connection box
Revision – MOVIGEAR® performance58
7 Technical data and dimension sheets
7.1 Dimension drawings of plug connectors in the connection box
7.1.1 Plug connectors
INFORMATION• The following figure shows an example of the additional dimensions of the op-
tional plug connectors for a possible plug connector configuration.• For more information, refer to chapter "Plug connector positions".
[3] [2]
[6]
[7]
[6]
[2] [2]
[3]
[4]
[5]
[1]
18
16
22
50
1) /5
62)
501)
/562)
[8] [6]
40
22
30
32
56,2
1) /6
92)
501)
/562)
18 18
27021623063871755
1) "Straight" plug connector variant2) "Right-angle" plug connector variant[1] Optional pressure compensation[2] M12 plug connector design, female[3] M12 plug connector design, male[4] Plug connector design Murr Elektronik, MQ15-X-Power, male[5] Plug connector design Murr Elektronik, MQ15-X-Power, female[6] Plug connector design TE-Intercontec Products, M23, without union nut[7] Plug connector design TE-Intercontec Products, M23, with union nut[8] Plug connector design PhoenixContact, QPD W 4PE2.5, female
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8Functional safetyGeneral information
Revision – MOVIGEAR® performance 59
8 Functional safety
8.1 General information8.1.1 Note
INFORMATIONFor device designs with option /SBA for safe communication, you must also observethe information in the "MOVISAFE® CSB51A Safety Option" manual.For information on the option designation, refer to chapter "Type designation of theelectronics cover".
8.2 Safety-related conditions8.2.1 Requirements on the installation
• The wiring technology used must comply with the standard EN 60204-1.• The STO control cables must be routed according to EMC guidelines and as fol-
lows:– Shielded cables must be permanently (fixed) installed and protected against
external damage, or equivalent measures must be taken.– Adhere to the regulations in force for the application.– The STO control cables from the external safety device to the axis must be in-
stalled with a cable length ≤ 100 m.– The user must take suitable measures to ensure that STO control cables are
routed separately from the power lines of the drive. This does not apply tocables approved by SEW‑EURODRIVE specifically for this application case.
• The STO function does not detect short circuits or interference voltage in the sup-ply line. For this reason, one of the following 2 requirements must always be met:– No parasitic voltages can occur in the STO control cables.– The external safety controller can detect a crossfault from an external potential
to the STO control lines.• Observe without fail the values specified for safety components when designing
the safety circuits.• The STO signal (F_STO_P1, F_STO_P2, and F_STO_M) must not be used for
feedback.• For safety controllers/safety relays, you must only use grounded voltage sources
with protective electrical separation (PELV) in accordance with EN 61131-2 andEN 60204-1.
• If several voltage sources are used, each voltage source must be connected to aPE system.
• When planning the installation, observe the technical data of the devices.• Do not use the port 24 V_OUT of the device for safety-related applications. This
voltage is only permitted to supply the M12 plug connector X5504 when the STOjumper is plugged in.
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8 Functional safetySafety-related conditions
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• When the STO control cables are routed to Terminal X9 in the electronics cover,the cable ends must be covered with conductor end sleeves and the cables mustbe fixed close to the terminal X9 using cable ties. Other low-voltage signals can bebundled together with the STO signals.
• To use the drive unit in safety-related applications, remove the jumpers labeledwith "Caution, remove jumper for safety operation" from the STO terminal X9. Nolabeled jumpers are available for those designs where the STO connection is per-formed using plug connectors. The installed jumper is relevant to the function.
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SEW-EURODRIVE—Driving the world
SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Str. 4276646 BRUCHSALGERMANYTel. +49 7251 75-0Fax +49 7251 [email protected]