Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
MOVING YOUR IDEASL I N E A R A N D T E L E S C O P I C M O T I O N T E C H N O L O G Y
T RACE SpAHas been founded in 2004 thanks to long
linear motion. The winning idea was to de-velop an high performances range of lin-
application using an innovative production process, providing:
• Increased load/moment capacities • Much increased corrosion resistances • Easy assembly• Lower cost
The HQ and the production facility is locat-ed in Aicurzio (Milan) Italy, in a new larger building of 2.000 mq with 4.000 mq land.
T RACE GmbHThe German branch T RACE GmbH was established in January 2006 and it is locat-ed in Burscheid (Dusseldorf). The facility of 500 mq with good stock and a small local production, assure good ser-vice to direct OEM customers, along with German distributors.
HIGH QUALITY SOLUTIONS FOR MOTION TECHNOLOGY
THE BEST FOR LINEAR AND TELESCOPIC MOTION
THE BEST FOR LINEAR AND TE-LESCOPIC MOTION
OUR NUMBERS40 COLLABORATORS
TOTAL AREA: 4500 MQ
PRODUCTION AREA: 2000 MQ
OFFICES AREA: 300 MQ
INTERNATIONAL SALES NETWORK
ENGINEERING OFFICE SERVICE
APPLICATION CONSULTING
CERTIFIED QUALITY AND ENVIRONMENT
ENTERPRISE RESOURCE PLANNING
T RACE SpA - produces a wide range of linear bearings, with unique design and highly innovative featurers.
The company is organized with:R&D Department: The fundamental part of TRACE, with more than 20 years exprience in developing Linear Bear-
Our DesignersWork Professional”
Production: The main manufacturing activities inside our
The special hardening and corrosion treatments are out-
The roller-bearings and some other mechanical parts are produced in China, by our more than 10 years old partner company, according to T RACE’s design and standards of quality.
are supplied by a close world-
relative small own organization, to assure competitive pro-duction costs and low share of investments.
Highly modular products:production/assembling in main international markets, with relatively small investment, to assure fast local deliveries and eventual minor customization of the products locally.
Internally the company’s IT-system operates on E.R.P. 2, to assure an integrated processing from R&D to actual sale.
Manufacturing processes: Internal production is mainly related to
product, based on modular products.
Main equipment used:
2) Multi spindle vertical CNC machines
raceways, - own design
4) Automatic rail straightning equipment
6) Instruments and preloading equipment
7) Ink-marking
Quality assurance system:
for mechanical dimensional 3Dcontrols are made.
For inspection of roughness, hardening etc. a nearby laboratory is involved to as-
2) Hardness
3) Roughness control
R&D testing of new products: New products are internally validated, after dimensional calculation in own te-sting rigs.
Both static and life-tim tests are made, for loads within 5000 Kg and continous cycles.
1) Testing rig for Life-time tests
2) Testing rig for static loads/moments
3) Testing rig for Telescopic slides
PROFESSIONAL MOTION ENGINEERED
INSPIRED BY MOTIONENGINEERED FOR INNOVATION
OUR SOLUTIONS MOVE YOUR IDEAS
"SMART IN MOTION SOLUTION" FOR YOUR TECHNOLOGY APPLICATION
Engineered service processes:
range of products in linear tech--
mentation according to your indi-
Our designer are proactive in of-fering application-oriented con-sulting services. we can design a custom prototype with options (Additional sizes, materials and custom move) to enable adapta-tion to your application.
Custom service system: Even the largest range cannot cover all demands. T RACE re-sponse to this situation, producing custom models to your applica-tion, compliance with the high stand-ards of our production. We apply our industrial expertise, drawing on in-depth knowledge of linear technology to be able to meet any industrial needs.
Prototypes Testing processes: All prototypes are tested in com-pliance to linear guides to perfect-
Life-time, Static loads/moments and Telescopic slides tests. Our application engineering de-partment can identify the options available and recommend the best linear guides based on cus-tomer drawings and key date in-formation.
T RACE MOTION ENGINEERED SERVICE
PRODUCTION
CONTROL
PRODUCTTESTINGVALIDATION
PROCESSENGINEERING
HIGH QUALITY BLACK HARDENING TREATMENT ANTI-CORROSION TECHNOLOGY
THE BEST IS BLACK
All T RACE products are based on innovative production
surface hardened.
high wear and corrosion protection, assuring long life for the whole system.
Black surface obtained by thermochemical process
+ INNOVATIVE BLACK HARDENING TREATMENT
+ BLACK HIGH QUALITY CORROSION PROTECTION
+ HIGHER LOAD CAPACITY
+ FASTER AND QUIETER MOVEMENT
+ GREATER DESIGN FREEDOM
+ LONGER COMPONENT LIFE
+ GREATER DUST PROTECTION
+ LOWER MAINTENANCE
+ WEAR RESISTANCE
+ SELF LUBRICATION
+ PLEASING AESTHETIC BLACK FINISHING
+ PRELODING KEEPING
RUST PROTECTION+
PRELODING KEEPING+SELF LUBRICATION+
STRONGER+
WEAR RESISTANCE+
LONGER LIFE+
DUST RESISTANCE+
AESTHETIC FINISHING+
T RACE's product range is an innovative technical concepts that is clearly setting new high standards in the world market of roller linear bearings and telescopic rails.The rail/slider system is size-wise the market’s highest performing roller and ball cage based system.
All the products are based on innovative
The rails are all completely surface hard-ened. The innovative hardening treatment
-rosion protection, assuring long life for the whole.
The system of production and the nitriding process have been patented in the major international markets.
Main characteristics for Rails:Material: Cold drawn case-hardening car-bon steel.
Treatment: High depth nitriding hardening of complete surface, 60HRC. • Black Oxidation based on iron oxide Fe304
• Micro impregnation with lubrication anti-corrosion oil.
Corrosion resistance of rails:Corrosion test according to the Standard Method of Salt Spray, FOG - Testing ISO 9227 160 h
TECHNOLOGY MOTION SOLUTIONS
HIGH PERFORMANCE LINEAR ROLLER SYSTEMLinear roller-slides selfalignment with high performance DOUBLE row ball-bearings
Rail series MRSlider series RV, RA, RP, RU, RVT,RAT ,RPT,RUTRVS, RAS, RPS, RUS / RVSX, RASX, RPSX
STANDARD LINEAR ROLLER SYSTEM Linear roller-slides standard system with single Row ball-bearings
Rail series MLSlider series RL, RLS
LOW COST LINEAR ROLLER SYSTEMLinear roller-slides rolled steel rails with roller-sliders
Rail series LAZ, LAX, LANSlider series PAZ, PAX, PAN
FLEXIBLE LINEAR ROLLER SYSTEM
Rails series FXRRollers series RCV, RCP, RCU
Main characteristics for other components:
ROLLERS: • Double row ball bearings, with Lube
for life 2RS seals.• Standard temperature range -20/+110 C°• Hardened bearing steel 100Cr 6
or INOX AISI 440• Self-aligning geometry
SLIDER BODY: • Zinc plated steel - Nickelplated steel
or solid INOX Body
BALLS FOR BALLRACE SYSTEM: • Hardened bearing steel 100Cr 6
or INOX AISI 440
Intermediate S-element: • S-element made of steel - with standard Zinc-plating• Zinc plated steel - Nickelplated steel or solid INOX Body• Depending on application customized shaped elements can be designed.
TECHNICALFEATURES
HEAVY DUTY BALL-CAGE TELESCOPIC SLIDES Telescopic slides with ball-cages
Series TLS, TLSX, TSQ, TSQX
HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES Telescopic slides with double row ball-bearing rallersself alignment features
Series TLR, TLRX, TLQ, TLQX
LOW COST ROLLER TELESCOPIC SLIDES Telescopic slides with variable stroke, and ball-bearings, INOX (s/s) version also
Series TLAZ, TLAX, TQAZ, TQAX
HEAVY DUTY BALL-CAGE SEMI TELESCOPIC SLIDES Semi-telescopic slides with ball-cage and double stroke
Series SR, SRX
Deep knowledge and experiences in linear motion application
Customization of the produts according to the customer requirements.
Analisy and co-engineering with the customer for new application
Innovative production technology due to have a competitive price
Innovative ad optimized produts with better performances
Better resistant against corrosion and for bad environments application
COMPETITIVE ADVANTAGE
T RACE products are used in a wide ran-
in particular niches where: easy assem-bly, long life, low maintenance, high resi-stance against corrosion and critical en-vironments condition of the applications are required.
APPLICATION FIELD
INDUSTRIAL LINEAssembly line for Airbus Movement platformsHandling and robotics Metal plate machinesPneumatic clamping Aluminum coils machines
ARCHITECTURE LINEDisplays for shopsVetrines and installation Sliding glass doorsTheatre equipmentsExhibitors solutionAutomatic dispensers
AUTOMOTIVE LINEScreen protection driverTelescopic extraction luggageExtensor wall camperDriver's seat adjustmentsInternal extractors devicesManipulator for car doors
MEDICAL LINEMedical equipmentsMovement operating tableSystems for diagnostic hospitalX-ray machinesSystems for hospital laboratories Dentists applications and dental chairFitness machines
TRAIN & TRANSPORT LINETrain doors internal and externalBattery boxesPlatform lifts for disable Sliding stepsSliding sits Sliding Electric equipment
LOGISTIC & AUTOMATION Automate storage systems Automated warehouseSliding carriageGripper pneumaticPalletizer Packing Machine
EVERYWHERE THERE’S A MOTION
GREEN & RENEWABLE ENERGY Solar tracking of solar cell panelsAdjustment of wind mill turbineMovement, opening and closing of wind mill hatches
in power plant dams
MILITARY LINEInternal extractors devicesTanks seat adjustmentsHelicopter telescopic rails for the extraction of tables or platformsLinear Guides and telescopic handling of doors and engine hoods
FOOD INDUSTRY LINEBottles packaging machinesVending machinesPackaging machinesAutomate storage systems Wrapping label
SPECIAL VEHICLESSliding door busAutomatic ramps disabledSideshifts vertical screenMotion cabinet door for draining machineWalls pumper extractorsSliding screen cabins
INDUSTRIAL TOOLSMovement shutters linear Sliding door cutting machineSliding door milling machineChanging tools device panelsMarble machinesMetal plate machinesDevices Machine guards
INDUSTRIAL PROTECTION Moving security doorsHandling of protection panelsSafety nets
EUROPE SALESNETWORKT RACE GmbHHeide 3351399 Burscheid GERMANY
ADARAYExclu. Railway & Maritim Bekopri.i Camii Kar1s1 No 38/A 54100 Serdivan/SAKARYATURKEY
Aratron AB Smidesvagen 4-8 S-171 41 Solna SWEDEN
Aratron AS Bj0rnerudveien 17N -1266 OSLONORWAY
ATLANTI SMarii Sklodowskiej-Curie 42 Racib6rz,POLSKA
BIRLIK RULMAN PAZ.LTD.STI. MUMHANE CAD.N0:16 34425 KARAKOY-ISTANBULTURKEY
Ecmu - CSR8 rue de la Briqueterie 95380 Louvres FRANCE
Hypex d.o.o. Alpska cesta 434248 Lesce SLOVENIA
lramko Trade Kft. Öv utca 29.,1141 Budapest HUNGARY
Linear & Telescopic Slides Limited Unit Unit 10A, Union Road, Oldbury, West Midlands, B69 3EU,UNITED KINGDOM
PROMEBAT sa/nvRUE DU BOURDON 70A, HORZELSTRAAT BRUXELLES 1180 BRUSSELBELGIQUE
Puzzle Advance Unip. LdaRua do Emissor n° 144 Piso 0 Esq. 4400-436 V. N. GaiaPORTUGAL
WORLDWIDE SALESNETWORKSUGATSUNE KOGYO CO.,LTD1-8-11 Higashikanda, Chiyoda-kuTokyo, 101-8633 JAPAN
Auroteklst FI., No. 60, Jhouzih St., Neihu District, Taipei 114, TAIWAN
DC Auto-Motion28 Robertson Street, Germiston, 1401, Gauteng, South Africa Private Bag X782,Bedfordview, 2008 SOUTH AFRICA
CONLOG7 Leshem St., Petach Tikva ISRAEL
INTECH Automation Inc.2-1504, Ace Hitech City 55-20 Mullae-Dong 3-Ga,You ngdeu ngpo-Ku,Seoul, 150-972KOREA
42%36%
10%
10%
3%
SALES PER COUNTRY
GERMANY ITALY NORTH AMERICA OTHERS EUROPA FAR EAST
SKS Mekaniikka Oy Martinkylantie 50, Fl-01720 Vantaa FINLAND
EUREX, S.L.Pº Ubarburu 98, Pol. Ind. 27, 20014 San Sebastian - Pab. 11A SPAIN
SPONA-ROL S.R.O. POMPOVA 602\4 61700 BRNO CZECH REPUBLIC
UIKER Walzlager AG Schwerzistrasse 30 CH-8807 Freienbach, SUISSE
Wohlmuth Elektrik GmbHA-3441 Abstetten,St.Poltnerstrasse 8 ÖSTERREICH
T RACE S.p.A.Via Eligio Brigatti, 52/C 20885 Ronco BriantinoITALY
WORLDWIDE NETWORK
T RACE S.p.A.Via per Cascina Restelli, 620886 Aicurzio (MB) ITALY
Tel.: (+39) 039 6817201Fax: (+39) 039 6817217
T RACE GmbHHeide 3351399 Burscheid GERMANY Phone: (+49) 02174 49 93 88-0Fax: (+49) 02174 49 93 888