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MOVING YOUR IDEAS LINEAR AND TELESCOPIC MOTION TECHNOLOGY

MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

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Page 1: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

MOVING YOUR IDEASL I N E A R A N D T E L E S C O P I C M O T I O N T E C H N O L O G Y

Page 2: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

T RACE SpAHas been founded in 2004 thanks to long

linear motion. The winning idea was to de-velop an high performances range of lin-

application using an innovative production process, providing:

• Increased load/moment capacities • Much increased corrosion resistances • Easy assembly• Lower cost

The HQ and the production facility is locat-ed in Aicurzio (Milan) Italy, in a new larger building of 2.000 mq with 4.000 mq land.

T RACE GmbHThe German branch T RACE GmbH was established in January 2006 and it is locat-ed in Burscheid (Dusseldorf). The facility of 500 mq with good stock and a small local production, assure good ser-vice to direct OEM customers, along with German distributors.

HIGH QUALITY SOLUTIONS FOR MOTION TECHNOLOGY

THE BEST FOR LINEAR AND TELESCOPIC MOTION

THE BEST FOR LINEAR AND TE-LESCOPIC MOTION

Page 3: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

OUR NUMBERS40 COLLABORATORS

TOTAL AREA: 4500 MQ

PRODUCTION AREA: 2000 MQ

OFFICES AREA: 300 MQ

INTERNATIONAL SALES NETWORK

ENGINEERING OFFICE SERVICE

APPLICATION CONSULTING

CERTIFIED QUALITY AND ENVIRONMENT

ENTERPRISE RESOURCE PLANNING

T RACE SpA - produces a wide range of linear bearings, with unique design and highly innovative featurers.

The company is organized with:R&D Department: The fundamental part of TRACE, with more than 20 years exprience in developing Linear Bear-

Our DesignersWork Professional”

Production: The main manufacturing activities inside our

The special hardening and corrosion treatments are out-

The roller-bearings and some other mechanical parts are produced in China, by our more than 10 years old partner company, according to T RACE’s design and standards of quality.

are supplied by a close world-

relative small own organization, to assure competitive pro-duction costs and low share of investments.

Highly modular products:production/assembling in main international markets, with relatively small investment, to assure fast local deliveries and eventual minor customization of the products locally.

Internally the company’s IT-system operates on E.R.P. 2, to assure an integrated processing from R&D to actual sale.

Page 4: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

Manufacturing processes: Internal production is mainly related to

product, based on modular products.

Main equipment used:

2) Multi spindle vertical CNC machines

raceways, - own design

4) Automatic rail straightning equipment

6) Instruments and preloading equipment

7) Ink-marking

Quality assurance system:

for mechanical dimensional 3Dcontrols are made.

For inspection of roughness, hardening etc. a nearby laboratory is involved to as-

2) Hardness

3) Roughness control

R&D testing of new products: New products are internally validated, after dimensional calculation in own te-sting rigs.

Both static and life-tim tests are made, for loads within 5000 Kg and continous cycles.

1) Testing rig for Life-time tests

2) Testing rig for static loads/moments

3) Testing rig for Telescopic slides

PROFESSIONAL MOTION ENGINEERED

INSPIRED BY MOTIONENGINEERED FOR INNOVATION

Page 5: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

OUR SOLUTIONS MOVE YOUR IDEAS

Page 6: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

"SMART IN MOTION SOLUTION" FOR YOUR TECHNOLOGY APPLICATION

Engineered service processes:

range of products in linear tech--

mentation according to your indi-

Our designer are proactive in of-fering application-oriented con-sulting services. we can design a custom prototype with options (Additional sizes, materials and custom move) to enable adapta-tion to your application.

Custom service system: Even the largest range cannot cover all demands. T RACE re-sponse to this situation, producing custom models to your applica-tion, compliance with the high stand-ards of our production. We apply our industrial expertise, drawing on in-depth knowledge of linear technology to be able to meet any industrial needs.

Prototypes Testing processes: All prototypes are tested in com-pliance to linear guides to perfect-

Life-time, Static loads/moments and Telescopic slides tests. Our application engineering de-partment can identify the options available and recommend the best linear guides based on cus-tomer drawings and key date in-formation.

T RACE MOTION ENGINEERED SERVICE

Page 7: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

PRODUCTION

CONTROL

PRODUCTTESTINGVALIDATION

PROCESSENGINEERING

Page 8: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

HIGH QUALITY BLACK HARDENING TREATMENT ANTI-CORROSION TECHNOLOGY

THE BEST IS BLACK

All T RACE products are based on innovative production

surface hardened.

high wear and corrosion protection, assuring long life for the whole system.

Black surface obtained by thermochemical process

+ INNOVATIVE BLACK HARDENING TREATMENT

+ BLACK HIGH QUALITY CORROSION PROTECTION

+ HIGHER LOAD CAPACITY

+ FASTER AND QUIETER MOVEMENT

+ GREATER DESIGN FREEDOM

+ LONGER COMPONENT LIFE

+ GREATER DUST PROTECTION

+ LOWER MAINTENANCE

+ WEAR RESISTANCE

+ SELF LUBRICATION

+ PLEASING AESTHETIC BLACK FINISHING

+ PRELODING KEEPING

Page 9: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

RUST PROTECTION+

PRELODING KEEPING+SELF LUBRICATION+

STRONGER+

WEAR RESISTANCE+

LONGER LIFE+

DUST RESISTANCE+

AESTHETIC FINISHING+

Page 10: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

T RACE's product range is an innovative technical concepts that is clearly setting new high standards in the world market of roller linear bearings and telescopic rails.The rail/slider system is size-wise the market’s highest performing roller and ball cage based system.

All the products are based on innovative

The rails are all completely surface hard-ened. The innovative hardening treatment

-rosion protection, assuring long life for the whole.

The system of production and the nitriding process have been patented in the major international markets.

Main characteristics for Rails:Material: Cold drawn case-hardening car-bon steel.

Treatment: High depth nitriding hardening of complete surface, 60HRC. • Black Oxidation based on iron oxide Fe304

• Micro impregnation with lubrication anti-corrosion oil.

Corrosion resistance of rails:Corrosion test according to the Standard Method of Salt Spray, FOG - Testing ISO 9227 160 h

TECHNOLOGY MOTION SOLUTIONS

HIGH PERFORMANCE LINEAR ROLLER SYSTEMLinear roller-slides selfalignment with high performance DOUBLE row ball-bearings

Rail series MRSlider series RV, RA, RP, RU, RVT,RAT ,RPT,RUTRVS, RAS, RPS, RUS / RVSX, RASX, RPSX

STANDARD LINEAR ROLLER SYSTEM Linear roller-slides standard system with single Row ball-bearings

Rail series MLSlider series RL, RLS

LOW COST LINEAR ROLLER SYSTEMLinear roller-slides rolled steel rails with roller-sliders

Rail series LAZ, LAX, LANSlider series PAZ, PAX, PAN

FLEXIBLE LINEAR ROLLER SYSTEM

Rails series FXRRollers series RCV, RCP, RCU

Page 11: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

Main characteristics for other components:

ROLLERS: • Double row ball bearings, with Lube

for life 2RS seals.• Standard temperature range -20/+110 C°• Hardened bearing steel 100Cr 6

or INOX AISI 440• Self-aligning geometry

SLIDER BODY: • Zinc plated steel - Nickelplated steel

or solid INOX Body

BALLS FOR BALLRACE SYSTEM: • Hardened bearing steel 100Cr 6

or INOX AISI 440

Intermediate S-element: • S-element made of steel - with standard Zinc-plating• Zinc plated steel - Nickelplated steel or solid INOX Body• Depending on application customized shaped elements can be designed.

TECHNICALFEATURES

HEAVY DUTY BALL-CAGE TELESCOPIC SLIDES Telescopic slides with ball-cages

Series TLS, TLSX, TSQ, TSQX

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES Telescopic slides with double row ball-bearing rallersself alignment features

Series TLR, TLRX, TLQ, TLQX

LOW COST ROLLER TELESCOPIC SLIDES Telescopic slides with variable stroke, and ball-bearings, INOX (s/s) version also

Series TLAZ, TLAX, TQAZ, TQAX

HEAVY DUTY BALL-CAGE SEMI TELESCOPIC SLIDES Semi-telescopic slides with ball-cage and double stroke

Series SR, SRX

Deep knowledge and experiences in linear motion application

Customization of the produts according to the customer requirements.

Analisy and co-engineering with the customer for new application

Innovative production technology due to have a competitive price

Innovative ad optimized produts with better performances

Better resistant against corrosion and for bad environments application

COMPETITIVE ADVANTAGE

Page 12: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

T RACE products are used in a wide ran-

in particular niches where: easy assem-bly, long life, low maintenance, high resi-stance against corrosion and critical en-vironments condition of the applications are required.

APPLICATION FIELD

INDUSTRIAL LINEAssembly line for Airbus Movement platformsHandling and robotics Metal plate machinesPneumatic clamping Aluminum coils machines

ARCHITECTURE LINEDisplays for shopsVetrines and installation Sliding glass doorsTheatre equipmentsExhibitors solutionAutomatic dispensers

AUTOMOTIVE LINEScreen protection driverTelescopic extraction luggageExtensor wall camperDriver's seat adjustmentsInternal extractors devicesManipulator for car doors

MEDICAL LINEMedical equipmentsMovement operating tableSystems for diagnostic hospitalX-ray machinesSystems for hospital laboratories Dentists applications and dental chairFitness machines

TRAIN & TRANSPORT LINETrain doors internal and externalBattery boxesPlatform lifts for disable Sliding stepsSliding sits Sliding Electric equipment

LOGISTIC & AUTOMATION Automate storage systems Automated warehouseSliding carriageGripper pneumaticPalletizer Packing Machine

EVERYWHERE THERE’S A MOTION

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GREEN & RENEWABLE ENERGY Solar tracking of solar cell panelsAdjustment of wind mill turbineMovement, opening and closing of wind mill hatches

in power plant dams

MILITARY LINEInternal extractors devicesTanks seat adjustmentsHelicopter telescopic rails for the extraction of tables or platformsLinear Guides and telescopic handling of doors and engine hoods

FOOD INDUSTRY LINEBottles packaging machinesVending machinesPackaging machinesAutomate storage systems Wrapping label

SPECIAL VEHICLESSliding door busAutomatic ramps disabledSideshifts vertical screenMotion cabinet door for draining machineWalls pumper extractorsSliding screen cabins

INDUSTRIAL TOOLSMovement shutters linear Sliding door cutting machineSliding door milling machineChanging tools device panelsMarble machinesMetal plate machinesDevices Machine guards

INDUSTRIAL PROTECTION Moving security doorsHandling of protection panelsSafety nets

Page 14: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

EUROPE SALESNETWORKT RACE GmbHHeide 3351399 Burscheid GERMANY

ADARAYExclu. Railway & Maritim Bekopri.i Camii Kar1s1 No 38/A 54100 Serdivan/SAKARYATURKEY

Aratron AB Smidesvagen 4-8 S-171 41 Solna SWEDEN

Aratron AS Bj0rnerudveien 17N -1266 OSLONORWAY

ATLANTI SMarii Sklodowskiej-Curie 42 Racib6rz,POLSKA

BIRLIK RULMAN PAZ.LTD.STI. MUMHANE CAD.N0:16 34425 KARAKOY-ISTANBULTURKEY

Ecmu - CSR8 rue de la Briqueterie 95380 Louvres FRANCE

Hypex d.o.o. Alpska cesta 434248 Lesce SLOVENIA

lramko Trade Kft. Öv utca 29.,1141 Budapest HUNGARY

Linear & Telescopic Slides Limited Unit Unit 10A, Union Road, Oldbury, West Midlands, B69 3EU,UNITED KINGDOM

PROMEBAT sa/nvRUE DU BOURDON 70A, HORZELSTRAAT BRUXELLES 1180 BRUSSELBELGIQUE

Puzzle Advance Unip. LdaRua do Emissor n° 144 Piso 0 Esq. 4400-436 V. N. GaiaPORTUGAL

WORLDWIDE SALESNETWORKSUGATSUNE KOGYO CO.,LTD1-8-11 Higashikanda, Chiyoda-kuTokyo, 101-8633 JAPAN

Auroteklst FI., No. 60, Jhouzih St., Neihu District, Taipei 114, TAIWAN

DC Auto-Motion28 Robertson Street, Germiston, 1401, Gauteng, South Africa Private Bag X782,Bedfordview, 2008 SOUTH AFRICA

CONLOG7 Leshem St., Petach Tikva ISRAEL

INTECH Automation Inc.2-1504, Ace Hitech City 55-20 Mullae-Dong 3-Ga,You ngdeu ngpo-Ku,Seoul, 150-972KOREA

42%36%

10%

10%

3%

SALES PER COUNTRY

GERMANY ITALY NORTH AMERICA OTHERS EUROPA FAR EAST

Page 15: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

SKS Mekaniikka Oy Martinkylantie 50, Fl-01720 Vantaa FINLAND

EUREX, S.L.Pº Ubarburu 98, Pol. Ind. 27, 20014 San Sebastian - Pab. 11A SPAIN

SPONA-ROL S.R.O. POMPOVA 602\4 61700 BRNO CZECH REPUBLIC

UIKER Walzlager AG Schwerzistrasse 30 CH-8807 Freienbach, SUISSE

Wohlmuth Elektrik GmbHA-3441 Abstetten,St.Poltnerstrasse 8 ÖSTERREICH

T RACE S.p.A.Via Eligio Brigatti, 52/C 20885 Ronco BriantinoITALY

WORLDWIDE NETWORK

Page 16: MOVING YOUR IDEAS - Rollont-race.com/allegati/232_pagine_1448377066_brochure_en.pdfManufacturing processes: Internal production is mainly related to å s± , 5± ) 9 ± 9Ú ± x xå

T RACE S.p.A.Via per Cascina Restelli, 620886 Aicurzio (MB) ITALY

Tel.: (+39) 039 6817201Fax: (+39) 039 6817217

[email protected]

T RACE GmbHHeide 3351399 Burscheid GERMANY Phone: (+49) 02174 49 93 88-0Fax: (+49) 02174 49 93 888

[email protected]