MRO Solutions for Wind Energy Industry

Comprehensive MROConsumable Solution

MRO Solutions forWind Energy Industry

MRO Experience • Global Reach • Innovative Approach • Quality Service • Customer Protection • Multiple Product Lines

Comprehensive MRO Consumable Solution

Lubricating Solutions

MRO Solutions forWind Energy Industry

Aerosol Chemicals

Welding

With the new worldwide awareness of the dangers of climate change arising out of the use of fossil fuels to provide sources of energy to meet growing global demand, there has been a renewed understanding of the need to develop alternative “renewable and sustainable non-polluting sources of clean energy”. Among the options of clean energy, wind energy, which generates the most viable cost per unit of energy, is by far the most popular and advanced in many countries. According to forecast done by Global Wind Energy Association (GWEA), global cumulative installed wind capacity will be tripled in 15 years and will reach over 1,000 Gigawatt (GW) in 2030.

As a business unit of ITW, Inc., USA – the world’s leading industrial services innovator and active member of the wind energy community, ITW PP & F Korea Limited (ITW PPFK) has been developing and providing a wide range of MRO solutions for decades to virtually every industry such as power plants / power generation including wind mills. ITW PPFK’s lubricating, repair-welding, and chemical products are recommended and applied by end-users globally to protect, maintain and repair mechanical and electrical & electronic parts & components, machineries and equipment.

With ITW’s support and internal technical know-how, ITW PPFK continuously develops and provides MRO solutions to meet the demanding maintenance requirements of the emerging wind energy industry. ITW PPFK’s experienced marketing consultants and global network of distributors and their professionally trained agents are available, probably everywhere in the world, to serve you and assist you in identifying the trouble spots in your wind mill, to jointly and proactively solve any MRO problems, and ultimately to help you reduce maintenance or replacement costs and protect your wind turbines operating in remote areas under hostile conditions. Not only does ITW PPFK provide advanced MRO products, but also engineering or technical solutions to tackle your maintenance problems in the emerging wind energy industry. ITW PPFK surely can provide all maintenance professionals in the wind industry a nacelle of comprehensive MRO solution.

Components

Components

Main Lube Points

Other Lube Points

Hydraulic system

Anti-seize

Cooling fluid for radiator

Penetrating oil

Please contact ITW PPFK

Omega 99

Omega 906

Omega 636

7. Pitch bearingOmega 22Omega 77Omega 95

ZetaLube 204ZetaLube 205

6. Main shaft bearingOmega 22Omega 57

Omega 77Omega 95

ZetaLube 204 ZetaLube 205


3. Yaw gear drive Omega 693 ZetaLube 230



1. Generator bearingOmega 22 Omega 85Omega 95

ZetaLube 204ZetaLube 205

5. Yaw gear wheel Omega 73 ZetaLube 202

4. Yaw bearing Omega 77 ZetaLube 201

2. Turbine gear drive Omega 693 ZetaLube 230

Omega “Premium” Solution

Omega “Premium” Solution

ZetaLube “Mid-Range” Solution

ZetaLube “Mid-Range” Solution

Lubricating Solutions

1. Generator bearing

2. Turbine gear drive

3. Yaw gear drive

4. Yaw bearing

5. Yaw gear wheel

6. Main shaft bearing

7. Pitch bearing

8. Pitch gear

8. Pitch gear Omega 693 ZetaLube 230

ITW PPFK’s MRO Consumables for the Wind Energy Industry

MRO Solutions for Wind Energy Industry

MRO Solutions for Wind Energy Industry

Other MRO Solutions

Applications (Electrical & Electronic)

Applications

Most steel parts of unknown composition.

High-tensile low-alloy steels.

Magna 303 GoldFerrite Balanced Super-Strength Non-Cracking Alloy for All Steels

Magna 305Super-Tough Alloy for High- Strength Steels

Solutions

Solutions

Aerosol Chemicals

Welding

Aerosol Chemicals

Applications (Mechanical)

Insulating:Generators, transformers, bus bars, controls, panel boards, fuses, fuse holders, plugs, switch gears, cables, rectifiers, circuit breakers, solenoids, alarms, controls, signals, blowers, relays & many more.

Protecting towers, power transmissions pylons, metal frames, covers, doors, etc. Plumbing repairs & maintenance, e.g. pipes, drains, connections, supports, nuts & bolts.

Cleaning most mechanical components in a wind farm.Difficult cleaning situations where solvent entrapment is a concern.

Repairing gearbox covers, oil pans & gear housings, caps & flanges of high-powered motors, water / oil pumps & thermostat bodies. Arrestation of transformer oil leakage around nuts & bolts in windmill power house.

Loosening of rust on nuts & bolts, tools, machines, equipment, locks & closing devices & many more.

Protecting threaded metal parts from seizure, corrosion, galling, etc.over a wide temperature range (up to 1093°C).

Repairing:Oil pans & pumps, water pumps & housings, thermostat housings, timing - cases & valve covers, transmission pans, etc.

Lubricating & preserving all rubber parts, wiring and seals, gaskets and threads.

Lubricating & protecting:Open gears and wire ropes, chains and cogs, hinges and locks, tools and machinery, railings, sidings and sliding rails and roller guides. Cranes and forklifts.

Corium 78Gleaming Zinc Coating

Corium 123 / 1230 (bulk)General Purpose Degreaser Corium Z86“Safety-Plus” Industrial Cleaner Concentrate

Corium 191Super Hi-Temp Silicone Sealant

Corium Z127 / Z1270 (bulk)“Bolt-Ease” Advanced Penetrating Oil

Corium Z128Multi-Purpose Anti-Seize Compound

Corium Z190Superior Gasketting Compound

Corium Z199Super Silicone Lubricant

Corium Z253Spray-On Gear & Wire Lubricant

Drying:Water-soaked parts, electrical & electronic systems, communication equipment, solenoids, thermostats, generators, control panels, wirings, parts & equipment in storage & many more.

Cleaning: Most types of electrical & electronic parts & devices such as PCBs, electrical switches, motors, synchronizers, transmitters, etc. May be sensitive to some plastics & elastomers.

Cleaning:Solenoids & switches, fuse switches, circuit breakers, relays & contacts, rheostats & potentiometers, generators, connectors & terminals.

Corium Z202RHigh Dielectric Red Insulating Varnish

Corium Z211Moisture Suppressant for Electrical Fittings

Corium 168 / 1680 (bulk)Electrical & Motor Cleaner

Corium 603"Back-To-Spec" Electronics Cleaner

Solutions



Contact UsITW PP & F Korea Limited

13th Floor, Unit B, PAX Tower609, Eonju-Ro, Gangnam-GuSeoul, Korea 06108

E-mail : [email protected]

About ITWITW (NYSE: ITW) is a Fortune 200 global multi-industrial manufacturing leader. The company’s seven industry-leading segments leverage the unique ITW Business Model to drive solid growth with best-in-class margins and returns in markets where highly innovative, customer-focused solutions are required. ITW has nearly 50,000 dedicated colleagues in operations around the world who thrive in the company’s unique decentralized and entrepreneurial culture. To learn more about the company and the ITW Business Model, visit www.itw.com.

We supply superior products that make maintenance:FASTER • SAFER • MORE RELIABLE

Our products are engineered to:

• Lower costs • Reduce downtime • Cut wastage

At ITW PP & F Korea Limited we are fully committed to a proactive approach to safety, health, environment and product improvement. Our commitment is well refl ected in:

• Our continuous Research and Developments

• Our on-going in-house Training and our in-house Training Facilities

• Our comprehensive range of Quality Products

• Our many long-term Repeat Customers.

Distributor:

ITW PP & F Korea Limited is a business unit of Illinois Tool Works, Inc. (ITW), U.S.A. The

OMEGA, MAGNA, CORIUM, and ZETALUBE Trade Marks are the propert ies of ITW,

Inc., and are used under l icence by ITW PP & F Korea Limited. We reserve the right

to modify or change products for purpose of improving performance characterist ics.

© 2016 ITW PP & F Korea Limited

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To offer the best service to each market segment, ITW PP & F Korea Limited operates the following divisions that are branded uniquely for the most prominent recognition by users and customers.

OMEGA Ultimate LubricantsSpecializing in lubrication solutions – greases, oils and additives

MAGNA Welding AlloysSpecializing in gas and arc welding consumables for maintenance

CORIUM Industrial ChemicalsSpecializing in industrial & commercial chemicals and adhesives

ZETALUBE LubricantsA new lubricity dimension evolved from experience

Omega 693 X-Guard Synthetic Gear Oil Specially designed with synthetic base fluid and unique additive package to provide efficient protection and lubrication to enclosed gear units exposed to harsh service conditions at extremely high and low temperatures.

OmegaOmega Solutions Product Name Omega Product Description

Omega 22

Omega 636

Omega 77

Omega 57

Omega 73

Omega 85

Omega 99

Omega 95

Omega 906

“Glide Sensation+” All Purpose Grease

Jamaican-Base Universal Maintenance Oil

EP Bearing & Chassis Grease

Super Bearing Grease

Waterproof Open Gear Grease

“Shear Sensation Plus” All-Purpose Grease

“Seize-Stop” Grease

Super Corrosion-Control Grease

Special Radiator Treatment Additive

Quality formulated with a synthetic base fl uid and a special grade polytetrafl uoroethylene (PTFE) constituent to ensure enhanced lubricity in punishing conditions.

For all basic maintenance requirements. Contains pure Jamaican Pimento oil making it one of the finest water-displacing agents. Also a superb rust preventative.

Withstands extreme shock loadings. Forms its own seal against water and outside temperatures and contaminants. Has high resistance to pounding out. Excellent cohesive and EP properties.

Forms a wear arresting film on rollers, balls and races which seal out dirt, dust, mud and water. Will not channel to outer bearings and has a minimum dropping point of 249°C.

Provides super wear resistance, absorbs shock loads, protects against rust and corrosion. Easy to apply without heating; stays in place longer in hot or cold temperatures. Recommended by MEG Micon for lubrication of external yaw system including gear wheel.

Has unmatched shear strength and in-built temperature stability. Stays exactly without squeeze out, thinning or deforming. Matches every seal type.

Acts as a thread lubricant and sealant, guards against acid action, metal seizing and galling, galvanic action, heat and rust action. Stable from -130°C to 1093°C.

Engineered to provide the highest possible lubricating and protection qualities ever, for highly corrosive saltwater and water wash environments.

Prevents corrosion, protects and lubricates water pumps and seals. Ensures better thermostat operation. One application protects for up to 6 months.

ZetaLubeZetaLube Solutions Product Name ZetaLube Product Description

ZetaLube 201

ZetaLube 202

ZetaLube 204

Heavy Duty EP Grease

Open Gear Graphite Grease

Heavy Duty Roller Bearing Grease

Formulated with advanced additives and special base fluid, ZetaLube 201 provides excellent lubrication to machinery / equipment parts exposed to high load, water, and high temperatures.

Uniquely designed, ZetaLube 202 is particularly suitable for providing open gears with an outstanding protective film and lubrication under high load conditions.

Fortified with PTFE, ZetaLube 204 offers extended lubricant life for protecting bearings operating continuously under high loads.

ZetaLube 205 High-Temp Grease Formulated with synthetic base fluid and special thickener, ZetaLube 205 is engineered for high-temperature greasing application up to 210°C.

ZetaLube 230 ReNergy Synthetic Gear Oil

Synthetic gear oil engineered for lubricating and protecting all types of enclosed helical-, bevel-, and planetary gear units including wind turbine gearboxes operating in harsh conditions. ZetaLube 230 satisfies the stringent performance test requirements demanded by Siemens (FLENDER)!

ITW PPFK’s Comprehensive MRO Consumable Solution

13th Floor, Unit B, PAX Tower609, Eonju-Ro, Gangnam-GuSeoul, Korea 06108E-mail: [email protected]

Corium

Magna

Corium Product

Magna Product

Product Name

Product Name

Corium Product Description

Magna Product Description

Corium 78

Magna 303 Gold

Corium 123 / 1230

Corium Z86

Magna 305

Corium Z127 / Z1270

Corium Z128

Corium 168 / 1680

Corium Z211

Corium Z190

Corium Z253

Corium 191

Corium 603

Corium Z199

Corium Z202R

Gleaming Zinc Coating

Ferrite Balanced Super-Strength Non-Cracking Alloy for All Steels

General Purpose Degreaser

“Safety-Plus” Industrial Cleaner Concentrate

Super-Tough Alloy for High- Strength Steels

“Bolt-Ease” Advanced Penetrating Oil

Multi-Purpose Anti-Seize Compound

Electrical & Motor Cleaner

Moisture Suppressant for Electrical Fittings

Superior Gasketting Compound

Spray-On Gear & Wire Lubricant

Super Hi-Temp Silicone Sealant

“Back-To-Spec” Electronics Cleaner

Super Silicone Lubricant

High Dielectric Red Insulating Varnish

Formulated with a proprietary package of zinc, synthetic resins and a family of additives featuring a shiny coating.

Welds dissimilar metal combinations and gives a deposit length that is 20-25% more than normal electrode.

The new environmental-friendly, multipurpose degreaser formulated with high-purity solvency and fast evaporation properties. Available in bulk - Corium 1230.

A water-based cleaner that is completely non-flammable and can be used around high-temperature areas of a wind farm. Also available in “Clear” formulation as Corium Z86C.

For welding T-1 and other heavy duty steels, construction steels and fabrication. Provides superior crack resistance - even without preheating. Also available in TIG.

A special maintenance-formulated product designed to ease the arduous problems of seizure, corrosion and rust-frozen components so common in maintenance. Can actually dissolves the rust chemically. Available in bulk - Corium Z1270.

A thread lubricant and supreme multi-purpose anti-seize maintenance formula containing a sophisticated blend of finely ground metals with anti-seize properties.

The new environment-friendly, precision cleaner formulated for electrical contacts and motors. Available in bulk - Corium 1680.

Evaporates water on plugs, points and other delicate automotive parts. Instantly forms moisture barrier.

Engineered to replace fully 98% of conventional, old-fashioned gasketting materials that offer limited life and performance. Can be used on virtually all types of flanges, cover plates, hose connections and threaded assemblies.

Penetrates into the pores of metal and wire rope to provide unparalleled lubrication. Protects treated parts from corrosion, both in use and in storage.

Formulated with RTV (Room Temperature Vulcanizing) silicone that is free from corrosive acid and unpleasant odor. Wide service temperatures: -60°C to 315°C (intermittently up to 370°C).

Engineered to be an easy-to-use and highly-effective cleaner for all types of electrical / electronic components and parts. Highly recommended for cleaning, degreasing or flushing away oxides, burnt-on carbon, varnishing build-up and oil contaminants. Non-flammable.

A super silicone designed to lubricate and preserve any material against heat, cold, moisture, weathering and corrosion. Ideal for rapid lubrication.

A fast, tough, durable method of insulating electrical devices of all types. Protects against dangerous Corona discharge, arcing and high voltage leaks. Positively will not crack under vibration.

13th Floor, Unit B, PAX Tower609, Eonju-Ro, Gangnam-GuSeoul, Korea 06108E-mail: [email protected]

ITW PPFK’s Comprehensive MRO Consumable Solution

Documents

MRO Solutions for Wind Energy Industry