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NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER

NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

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Page 1: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

NANOSOLUTION

FOR GAS TURBINES

CARTRIDGE FILTER

Page 2: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

CURRENT TECHNOLOGY

Page 3: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

WHY USE NANOFIBRES?

Compact filters using the Nanofibres having all the best

factors together:

• Permeability (small pressure drop)

• The best filtering efficiency

• Very small thickness of the layer

• High porosity

• Low basis weight not increase filter media weight

• Small pore size

• High specific surface area

• Submicron particles capture

Page 4: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

NEW TECHNOLOGY USING NANOFIBERSchematic of filtering material based on Nanosolution

SpunbondEngineeredpolymeric supportproviding thestiffness, mechanicalstrenght and pleatability for nanofiber layer

Active nanofibrous filtering layer with narrow pore size suitable for submicron filtration

Schematic of polymeric nanofiber layer on support layer

Page 5: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

COMPARSION OF PRESENT AND NEW TECHNOLOGY

Filtering medium from Nanofibers magnified 600x – filtration class U17

Filtering medium from Nanofibers magnified 5000x

Filtration material – 100% synthetic spunbonded polyester – E12

Filtration material – cellulose / synthetic fiber paper E12

Page 6: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

COMPARSION OF PRESENT AND NEW TECHNOLOGY

Current solution

Cartridge filters filtration class E 121. Static2. With pulse flush

Compact filter class E 12V – paneled filterZ – paneled filter

New Nanosolution

Cartridge filters filtrationclass ULPA 171. Static2. With pulse flush

-Triple layers- hydrophobic and oleophobic nanofibrous prefiltering layer + depth nanofibrous fiter + synthetic substrate - Lower pressure drop. - thanks to much greater active filteration surface, lower pressure drop, and much higher efficiency - MERV 15 and higher

Page 7: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

NEW TECHNOLOGY USING NANOFIBRE

Filtration by Cartridge filters with class H12 – U17 and nanofibers

– Static filters with pulse flush

Pre – filter Layer removes large particulates, rejects moisture

High Efficiency Nanofibers layer removes submicron Dust, Water and Salts

Melt – blown offers high Strenght Backer, Provides Burst Strenght

Page 8: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

BENEFITS OF NANOSOLUTION FOR FILTERING IN GAS TURBINES

1. Reduce Turbine Wear - (High filtration efficiency (for particulate > 0.3-0.5 micron) reduces fouling on the blade throughout) 2. Optimize Power Output - Eliminates power losses - Low fuel consumption - Low CO2 and NOx emissions3. Reduse salt corrosion 4. Low consumption of the cleaning pressure air for jet pulze cleaning filters

Page 9: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

BENEFITS OF NANOSOLUTION FOR GAS TURBINES

Values calculated for air flow of 20.000 m3/h.

Material Characteristic

Sytnthetic polymer

cartridge filter (HEPA12)

Nano - Cartridge Filter

(ULPA 17)

Filter life 4 000 hour 7 000 hour

Consumption of the pressure air 15 Nm3/h 2 Nm3/h

Consumption of energy per 24 hour 200 kWh 120 kWh

Consumption of energy per Year (5000 hour) 41 667 kWh 25 000 kWh

Page 10: NANOSOLUTION FOR GAS TURBINES CARTRIDGE FILTER. CURRENT TECHNOLOGY

DEVELOPMENT OF NEW NANOBAG CARTRIDGE FILTER

Development of Cartridge filters

• Cartridge filter static – filtration material with nanofiber layer

• Cartridge filter with puls flush – filtration material with nanofibers

Development of filtering medium prototype

Development of Cartridge prototype

Testing phase of Cartridge filter

Production and cooperation with partners in China, including nano filters testing.

3 months 6 months 4 months 5 months