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National LNG Platform, 20-11.2014
Rob van Reem Deputy Director STC B.V.
Simulation, Education and Training, Consultancy, Research, Technical Assistance
and Applied Research
Applied Research
Consultancy & Technical Assistance
Vocational Education & Training Focus: Shipping and Transport Range: All EU Levels Pre- Vocational
Senior Vocational
Higher Vocational
Bachelor
Master
International
MASTERPLAN FOR LNG ON RHINE-MAIN-DANUBE AXIS
National LNG Platform, 20-11.2014,
Rotterdam
Rob van Reem
STC Group
Education and Training
STC Group partner in LNG Masterplan
ROL STC GROUP
Development of curricula and lesson material for:
1. Inland navigation crew members, OL and ML, use of LNG as a fuel;
2. Inland navigation crew members, OL and ML, LNG as cargo;
3. Terminal personnel and staff, OL, ML and where appropriate support level;
4. Bunkering personnel and staff, OL, ML and where appropriate support level;
5. Company personnel and staff, OL, ML and where appropriate support level;
6. Inspectors from competent authorities.
Methodology
Project team development phase 1:
For example with regard to LNG as fuel
1. STC Project Management
2. STC, ADN specialists, engineers, tanker specialists
3. Engine suppliers
4. Shipyards
5. Tank suppliers
6. Oil majors
7. IWT companies
8. Ministry of Infrastructure and Environment;
9. Netherlands Shipping Inspectorate;
10.Port of Rotterdam
Investigation of professional profile in relation to knowledge, skills and proficiency leading to the competences needed
Methodology
• Determination of content LNG training
• Mandatory requirements legislation, regulation, etc.
• Requirements other stakeholders
• Determination of subjects
• Existing internal and external knowledge project team
• What is already available and what must be developed
• Timeline and steps of development
SUBJECTS LNG AS FUEL
1. Concept CCNR
1. General legislation / best practice for ADN, RVIR, European Directive EU 2006/87 and new developments
2. Available international legislation concerning LNG (for seagoing / best practices) IMO, IMDG and new developments
3. Provisional rules of Class associations
4. Legislation concerning health and safety
5. Local regulations and
6. Recommendations ADN and RVIR
2. Introduction to LNG
1. The definition of LNG, critical temperatures, LNG hazards, atmospheric conditions
2. Compositions and qualities of LNG, LNG- quality certificates
3. MSDS (safety sheet): physical / product characteristics
4. Environmental characteristics
3. Safety
1. Hazards and risks
2. Risk management
3. The use of Personal Protection Equipment
SUBJECTS LNG AS FUEL
4. Technical aspects of the installation on board
1. General layout
2. Explanation of the effects of liquefied natural gas
3. Temperatures and pressures
4. Valves and automatic controls, ATEX
5. Alarms
6. Materials (hoses, pressure relief valves)
7. Ventilation
5. Service & checks of the LNG installation
1. Daily maintenance & controls
2. Weekly maintenance & controls
3. Periodical maintenance
4. Identifying basic faults
5. Documentation of the maintenance work
THEORETICAL SUBJECTS
6. Bunkering of LNG
1. Bunkering procedure LNG
2. Gas freeing /flushing of the LNG system before docking
3. Check lists and delivery certificate
4. Bunkering equipment (including bunker hoses and ERS)
7. Maintenance
1. Gas free certificate
2. Gas freeing / flushing of the LNG system before docking
3. Inerting of the LNG system
4. Procedure de-bunkering of the bunker tank
5. First filling of the LNG bunker tank (cool down)
6. Start up after dock period
7. Engines (dual fuel,100% LNG, Capstones)
SUBJECTS LNG AS FUEL
8. Emergency Scenario’s and First Response
1. Emergency plan
2. LNG Spill on deck
3. LNG skin contact
4. Release of natural gas on deck
5. Release of natural gas in enclosed spaces (power stations)
6. Fire on deck in the vicinity of the LNG storage tank.
7. Fire in engine rooms
8. Uncontrolled boil-of
9. Collision/Grounding
SUBJECTS LNG AS FUEL
Result competence table
Result competence table
E-LEARNING LNG MASTERPLAN
Development & Process
Pre-module E-learning
E-learning modules are standardised modules which participants can work on
in their own time using a computer. This ensures everybody has the
same level of knowledge. At the end this level is measured using a short test.
• Template developed
• Setting up an E-learning team together with Teachers
• Content of each module is collected and assembled.
• Visual material added; Photo’s, Videos and Animations
• E-learning made Interactive
• Test questions integrated
• Feedback
• Final version published on Learning Management System
•Process
Pre-module E-learning
Modules
Introduction LNG Risks LNG
19
Risk’s LNG
20
Risks LNG
Risks LNG
22
Risks LNG
Risks LNG
Risks LNG
9. Description of practical ……….
1. Get familiarised with the content of the ships management system, in particular the chapters concerning the LNG installation.
2. Check safety awareness and the use of safety equipment for LNG
3. Knowledge of monitoring, controls and alarms of the LNG installation on board.
4. Knowledge of maintenance and control procedures of the LNG installation.
5. Knowledge and familiarisation with the bunker procedure (preferable in practice)
6. Knowledge of the maintenance procedures for docking
7. Knowledge of the emergency scenarios
8. Fire fighting
SUBJECTS LNG AS FUEL
PRACTICAL TRAINING EXAMPLE
STC Process and Maintenance College
Module scheme Plant - module
PRACTICAL TRAINING – DYNAMIC SIMULATION
copy of plant simulator
PRACTICAL TRAINING – DYNAMIC SIMULATION
PRACTICAL TRAINING – DYNAMIC SIMULATION
Plant overview detail A
Visualisation
What is the result of operating the valve
What is the result of operating the valve
Results web based
Simulator
Export results
Used in classroom
Training results - evaluation
• Results of simulation are recorded and stored on a web / intranet application.
• This offers:
– Comparison results of students
– Detail analyse of simulator run
– Evaluation and debriefing of student performance
• How:
– Website with results (scoreboard)
– Visualisation of cause and effect (alarms/actions vs. changes in pressure/temp/output, etc.)
Dynamic simulation
Imaging that we develop dynamic simulation were real engine room with LNG as fuel can be entered and operated
• Gas street
• Monitoring – Sensors, alarms,
gas detection
Dynamic simulation - LNG as fuel
1. main valve 2. Gas filter 3. main pressure regulator; 2 b - 50 mbar 4. overpressure protection 5. Leackage gasindicator 6. High and low pressure sensors 7. Temperature sensor 8. Block and bleed together 9. Zero-pressure regulator 10. Pressure sensor
Pre-transfer fill checklist
Grounding between truck and ship
Check connections b.g.
Pneu ESD connecting and testing
Elec ESD connecting and testing
Bunkerhose coupling
Transfer Fill checklist
Bunkerhose purging/check
Cold test of pneu ESD
Valves properly set
Start bunkering
Check/adjust pressure/level
Stop bunkering
Pipe boil-off, elec ‘ready’
Bunkerhose purging
Close tankvalves
Bunkerhose disconnecting
Disconnect elec ESD
Disconnect Pneu ESD
Disconnect grounding
Bunkertruck shutdown, automatic closing pneumatic valves
Post-transfer fill checklist
Dynamic simulation of bunker procedures
C:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-bunker checklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/PRE-transfer bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdfC:/Documents and Settings/HCO/Local Settings/Temporary Internet Files/Content.IE5/51C8RJTL/AFTER bunkerchecklist POR.pdf
DCS
3D-visual
Dynamic
Model
Dynamic simulation of other equipment
Dynamic simulation of plant or terminal
• Can be done anywhere.
• Can be done at IWT education and training institutes.
• Content for everyone the same
• Results recordable
• Can be checked by competent authority
Dynamic simulation -advantages
Cargo Handling Simulator – LNG
Cargo Handling Simulator – LNG
Cargo Handling Simulator – LNG
Cargo Handling Simulator – LNG
Safety
Fire-Fighting Don’t try this on board
Result course LNG as Fuel
150 Certificates issued
Contact information
Rob van Reem Deputy Director STC B.V. member of the STC Group Lloydstraat 300 3024 EA ROTTERDAM, The Netherlands +31 10 4486424 +31 654315958 www.stc-group.nl – www.stc-bv.nl
http://www.stc-group.nl/http://www.stc-group.nl/http://www.stc-group.nl/http://www.stc-bv.nl/http://www.stc-bv.nl/http://www.stc-bv.nl/