NEAR FLUSH INSTALL EXAMPLE - InfoChip · scale 80 : 1 notes: 1. a model of the recessed drill bit is shown on the left of this page for reference (drill flutes are not shown). 2

DPROPRIETARY STATEMENT: THIS DOCUMENT CONTAINS INFOCHIP SYSTEMS PROPRIETARY INFORMATION AND SHALL NOT BE REPRODUCED OR DISCLOSED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT OF INFOCHIP SYSTEMS.

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1. ALL DIMENSIONS ARE:UNLESS OTHERWISE SPECIFIED

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NARROWDIMENSION

LONGDIMENSION

"NEAR FLUSH" INSTALL EXAMPLE

NARROWDIMENSION

LONGDIMENSION

"RECESSED" INSTALL EXAMPLE

VENT (NOTCH)

BEST RANGEPREFERRED MOUNTING FOR MAXIMUM READ RANGEDASHED LINE IS AS LONG AS POSSIBLE, ALIGNED WITH LONG DIMENSION OF PARTVENT NOTCH FACES 180 DEG AWAY FROM DASHED LINE

VENT NOTCH

OK (READ RANGE WILL BE CLOSE TO BEST)DASHED LINE IS AS LONG AS POSSIBLE, ALIGNED WITH LONG DIMENSION OF PARTVENT NOTCH FACES 0 DEG AWAY FROM DASHED LINE

REDUCED (READ RANGE WILL BE REDUCED)AVOID THIS IF POSSIBLEDASHED LINE IS AS LONG AS POSSIBLE, ALIGNED WITH LONG DIMENSION OF PARTVENT NOTCH FACES 90 DEG AWAY FROM DASHED LINE

REDUCED (READ RANGE WILL BE REDUCED)AVOID THIS IF POSSIBLEDASHED LINE IS AS LONG AS POSSIBLE, ALIGNED WITH LONG DIMENSION OF PARTVENT NOTCH FACES 45 DEG AWAY FROM DASHED LINE

EXPLANATION OF MOUNTING TAG WITH PREFERRED ORIENTATION (POLARIZATION)APPLICABLE FOR SMALL OR SLENDER ITEMS INCLUDING TUBULAR ITEMS

OK (READ RANGE WILL BE CLOSE TO BEST)TAG IS MOUNTED IN THE MIDDLE OF THE PARTVENT NOTCH FACES 0/180 DEG AWAY FROM DASHED LINE

NOTES:

THIS DOCUMENT CONTROLS INSTALLATION OF INFOCHIP DURAPLUG 9.5 UHF RFID TAG PRODUCTS IN THE FOLLOWING PRESS-FIT INSTALLATION TYPES: "NEAR-FLUSH" AND "RECESSED". ADHESIVE INSTALLATIONS ARE DETAILED AT THE END OF THIS DRAWING. 1.PRESS-FIT INSTALLATIONS ARE SHOWN UNLESS OTHERWISE SPECIFIED.

DURAPLUG 9.5 UHF MUST BE INSTALLED INTO METALLIC ASSETS. FOR MAXIMUM READ RANGE, ESPECIALLY WHEN TAGGING SMALLER ASSETS, THE DP9.5 POSITION AND ORIENTATION ON THE ASSET SHOULD BE AS SPECIFIED BELOW ON THIS SHEET.2.

IT IS THE CUSTOMER RESPONSIBILITY TO ENSURE THAT THE INSTALLED LOCATION OF THE DURAPLUG DEVICE ON THE ASSET WILL PERMIT THE TAG TO BE SCANNED BY ANY RFID READERS DESIRED FOR USE BY THE CUSTOMER.3.

IT IS THE CUSTOMER RESPONSIBILITY TO ENSURE THAT THE TARGET ASSET MAINTAINS SUFFICIENT STRUCTURAL INTEGRITY AFTER DRILLING AND INSTALLATION OF THE DURAPLUG 9.5 UHF DEVICE. ASSETS SHOWN IN THIS DRAWING ARE ARBITRARY AND ARE SHOWN FOR 4.EXAMPLE REFERENCE ONLY. FLAT ASSET TOP SURFACES ARE SHOWN FOR SIMPLICITY BUT INSTALLATIONS TO CURVED SURFACES SUCH AS PIPE OD IS ACCEPTABLE.

INFOCHIP REQUIRES THE USE OF CUSTOM INFOCHIP-SUPPLIED DRILL BITS TO ENSURE THE DRILLED HOLES EXHIBIT THE CRITICAL FEATURES AND ACCURACY NEEDED FOR A RELIABLE PRESS-FITTED INSTALLATION. BITS FOR DURAPLUG 9.5 UHF ARE CURRENTLY OFFERED IN 2 5.VERSIONS BASED ON THE INSTALLATION TYPE. DRILL BIT PART NUMBERS ARE CLEARLY MARKED ON EACH BIT.

INFOCHIP REQUIRES THE USE OF A CUSTOM INFOCHIP-SUPPLIED TOOL (HOLETOOL-9.5) FOR ANY INSTALLATIONS TO BE USED IN SEVERE ENVIRONMENTS WHICH WILL NEED INCREASED PRESS-FIT RETENTION. THE HOLETOOL-9.5 F IS A BASIC HAND-OPERATED TOOL USED 6.TO ADD AN UNDERCUT TO THE DRILLED HOLE BEFORE PRESS-FITTING.

INFOCHIP RECOMMENDS THE USE OF MILLING MACHINE WITH A COLLET-TYPE CHUCK TO ENSURE HIGH RIGIDITY WITH MINIMAL RUNOUT. A "DRILL-CHUCK" SHOULD NOT BE USED. A COLLET CHUCK TO BE USED SHOULD BE VERIFIED BY DIAL INDICATOR WITH A TOTAL 7.INCLUDED RUNOUT OF LESS THAN 0.013MM (0.0005"). HAND DRILLS CANNOT BE USED. UNLESS PRE-AUTHORIZED BY INFOCHIP, ANY DRILLING AND INSTALLATION METHODS OTHER THAN THOSE SPECIFIED ON THIS DRAWING WILL VOID ANY WARRANTIES.

INFOCHIP RECOMMENDS THAT THE DRILLING SHOULD FOLLOW EFFECTIVE MACHINING PRACTICES (SPEEDS/FEEDS, COOLANT) FOR THE SPECIFC ASSET METAL AND HARDNESS TO ENSURE MAXIMUM LIFE OF THE DRILLING TOOLS AND ACCURACY OF THE DRILLED HOLE.8.

PRESS-FITTING OF THE DURAPLUG 9.5 UHF SHOULD BE CARRIED OUT AS DETAILED ON THIS DRAWING TO ENSURE IT IS NOT DAMAGED DURING THE INSERTION.9.

THIS DRAWING IS TO BE PRINTED IN FULL COLOR AS SOME VIEWS ARE COLORED FOR VISUAL CLARITY. ASSET SURFACES SHOWN IN GREY COLOR ARE FORMED BY THE DRILLING PROCESS.10.

INSTALLATION PROCEDURE FOR "NEAR-FLUSH" INSTALL IS SHOWN ON SHEET 2. INSTALLATION PROCEDURE FOR "RECESSED" INSTALL IS SIMILAR AND IS NOT SHOWN ON THIS DRAWING.11.

DETAILING TAG POSITION AND ORIENTATION

REVISIONSREV DESCRIPTION DATE BY03 ADDED EXAMPLES TO CLARIFY MOUNTING WITH PREFERRED POLARIZATION. CLARIFIED SPOT-FACE DEPTH.

UPDATED PRIMARY BORE DIAMETER TOLERANCE. ADDED CORROSION INHIBITOR APPLICATION NOTE. 2015-07-20 KP

04 ADDED SHEET 6 DETAILING ADHESIVE INSTALLSF3 2015-09-08 KP

Reference Installation AssembliesDuraPlug 9.5 UHF

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Install REF - DuraPlug 9.5 UHF

SEE ABOVE

2. TOLERANCES ON LINEAR DIMENSIONS 0.10mm UNLESS OTHERWISE SPECIFIED


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REFERENCE NEAR-FLUSH ASSET(GREY SURFACES ARE CREATED BY DRILLING)

SPOT FACE

12.70.500

76.203.000

OVERALLLENGTH

R0.75.030

EXAMPLE OF "BIT-9.5-F" CONFIGURATION

15.00.591

19.05.750

AA

6.00.236

19.05.750

B

SECTION A-A

SCALE 8 : 1

0.40±0.40.016±.016

SPOT FACE4.25.167

EFFECTIVE HOLE DEPTH

9.450±0.038.3720±.0015

PRIMARY BORE

9.58.377

COUNTERBORE

12.53.493

SPOT FACE

4.65.183

OVERALL DEPTH

R0.35.014

C

DETAIL B SCALE 24 : 1

30°

0.64.025

R0.25.010

ENTRY RADIUSCRITICAL FEATURE FOR PRESS-FIT

R0.35.014

CRITIAL FEATUREFOR PRESS-FIT

DETAIL C SCALE 96 : 1

DETAILING "NEAR-FLUSH" ASSETS (PRESS-FIT)

NOTES:

A MODEL OF THE FLUSH DRILL BIT IS SHOWN ON THE LEFT OF THIS PAGE FOR REFERENCE (DRILL FLUTES ARE NOT SHOWN).1.

THE BIT IS DESIGNED TO BE USED IN A PLUNGE OPERATION (AS A DRILL BIT) IN A MILLING MACHINE.2.

THE BIT IS A 2-FLUTE HELICAL TYPE CUTTER, GROUND TO INFOCHIP SPECIFICATION FROM SOLID MICRO-GRAIN CARBIDE. BITS ARE COATED WITH TITANIUM NITRIDE.3.

BITS ARE TO HAVE PERMANENT MARKINGS AS SHOWN IN THE DRAWING VIEW ON THIS SHEET, INCLUDING THE DESIGN REVISION AS SHOWN.4.

BITS ARE TO BE INDIVIDUALLY PACKAGED AND CUTTING END SHOULD BE PROTECTED.5.

THE DEPTH OF THE "SPOT-FACE" FEATURE IS TO BE DETERMINED BY THE CUSTOMER. IT IS CONTROLLED BY ADJUSTING THE DRILLING DEPTH. INFOCHIP RECOMMENDS TO USE A MINIMAL DEPTH 6.FOR THE "SPOT-FACE" FEATURE FOR BEST READING RANGE, WHERE ADDITIONAL IMPACT PROTECTION IS NOT NEEDED. A MAXIMUM SPOT-FACE OF ABOUT 0.8mm CAN BE USED WITH THE "FLUSH" BIT FOR INSTALLATIONS REQUIRING ADDITIONAL IMPACT PROTECTION, WHERE SOME REDUCTION IN READ RANGE IS PERMITTED. THIS DRAWING SHOWS AN ARBITRARY SPOT-FACE. IF DRILLING WITHOUT PRODUCING A VISIBLE SPOT FACE FEATURE, ENSURE THAT SUFFICIENT HOLE DEPTH IS ACHIEVED TO ENSURE THE ENTRY RADIUS FEATURE LABELED "CRITICAL FEATURE FOR PRESS-FIT" IS FULLY FORMED. INFOCHIP RECOMMENDS TO ENSURE THAT THE SPOT-FACE FEATURE IS VISIBLE TO ENSURE THAT THE CRITICAL ENTRY RADIUS FEATURE IS PRESENT.

EFFECTIVE HOLE DEPTH TOLERANCE IS ENSURED BY THE USE OF INFOCHIP "NEAR-FLUSH" BIT PROVIDED THAT THE DRILLING DEPTH IS SUFFICIENT TO PRODUCE A VISIBLE "SPOT-FACE" FEATURE.7.

THE "NEAR-FLUSH" BITS ARE TYPICALLY USED FOR INSTALLATION ON FLAT ASSET SURFACES. IT IS ALSO ACCEPTABLE FOR INSTALLATION TO ASSETS WITH CONVEX CURVATURE WHERE THE RADIUS 8.OF CURVATURE IS A MINIMUM OF APPROXIMATELY 0.75 INCHES. AS AN EXAMPLE, THE NEAR-FLUSH BIT CAN BE USED FOR INSTALLATIONS ON A PIPE MEASURING 2 INCHES IN OUTER DIAMETER.

INFOCHIP RECOMMENDS THAT THE CRITICAL PRIMARY BORE (LOWER) BE MEASURED AFTER DRILLING TO ENSURE A PROPER PRESS-FIT. SUGGESTED MEASURED BORES ARE SHOWN IN DETAIL B 9.ON THIS SHEET. THE LOWER BORE DIAMETER CAN BE MEASURED USING A HALF-BALL TYPE HOLE GAUGE ALONG WITH A MICROMETER.F


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2. TOLERANCES ON LINEAR DIMENSIONS ARE 0.10mm UNLESS OTHERWISE SPECIFIED


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REFERENCE RECESSED ASSET(GREY SURFACES ARE CREATED BY DRILLING)

CONICAL RECESS

15.88.625

76.203.000

OVERALLLENGTH

22°

R0.25.010

6.51.256

MAXIMUMTHEORETICAL

RECESS

EXAMPLE OF "BIT-9.5-R" CONFIGURATION

15.00.591

DD

8.50.335

19.05.750

E

SECTION D-D SCALE 8 : 1

9.450±0.038.3720±.0015

PRIMARY BORE

12.96.510

EXAMPLE TOP COUNTERSINK

9.58.377

COUNTERBORE

2.90.114

EXAMPLERECESS DEPTH

4.25.167

DRILL SHOULDERTO HOLE BOTTOM

R0.35.014

10.62.418

VIRTUAL SHARPS

H

DETAIL E SCALE 20 : 1

22° R0.25.010

R0.25.010

0.64.025

R0.35.014

DETAIL H SCALE 80 : 1

NOTES:

A MODEL OF THE RECESSED DRILL BIT IS SHOWN ON THE LEFT OF THIS PAGE FOR REFERENCE (DRILL FLUTES ARE NOT SHOWN).1.

THE RECESSED BIT IS DESIGNED TO CREATE A VARIABLE-DEPTH COUNTERSUNK RECESS, IN A PLUNGE OPERATION (DRILLING)2.

BITS ARE 2-FLUTE HELICAL TYPE, GROUND TO INFOCHIP SPECIFICATION FROM SOLID MICRO-GRAIN CARBIDE. BITS ARE COATED WITH TITANIUM 3.NITRIDE.

BITS ARE TO HAVE PERMANENT MARKINGS AS SHOWN IN THE DRAWING VIEW ON THIS SHEET INCLUDING THE DESIGN REVISION AS SHOWN.4.

BITS ARE TO BE INDIVIDUALLY PACKAGED AND CUTTING END SHOULD BE PROTECTED5.

THIS DRAWING INCLUDES VIEWS OF A REFERENCE ASSET, DRILLED TO AN ARBITRARY RECESS DEPTH SHOWN FOR EXAMPLE. THE BIT SHOULD BE 6.ABLE TO ACCOMMODATE A MAXIMUM RECESS DEPTH AS SHOWN ABOVE (MAXIMUM THEORETICAL RECESS). NOTE THAT READING RANGE IS TYPICALLY REDUCED AS THE RECESS DEPTH IS INCREASED SO READING RANGE SHOULD BE TESTED AT THE TARGET RECESS DEPTH

ALL FEATURES ON THE CUTTING END OF THE BIT ARE CUTTING FEATURES INCLUDING RADII. THERE ARE NO NON-CUTTING FEATURES.7.

INFOCHIP RECOMMENDS THAT THE CRITICAL PRIMARY BORE (LOWER) BE MEASURED AFTER DRILLING TO ENSURE A PROPER PRESS-FIT. 8.SUGGESTED MAXIMUM ALLOWABLE MEASURED BORES ARE SHOWN IN DETAIL E ON THIS SHEET. THE LOWER BORE DIAMETER CAN BE MEASURED USING A HALF-BALL TYPE HOLE GAUGE ALONG WITH A MICROMETER.

DETAILING "RECESSED" ASSETS (PRESS-FIT)


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HOLETOOL-9.5

KNOB

BASE

TAP

DETAILING USE OF HOLETOOL-9.5

PROCEDURE FOR USING SEVERE SERVICE HOLE TREATMENT TOOL FOR DURAPLUG 9.5 UHF (APPLICABLE WITH PRESS-FIT INSTALLS ONLY):

CHECK THAT THE LOWER BORE IS WITHIN SPECIFICATION BEFORE PROCEEDING.1.

REMOVE ANY DEBRIS FROM THE DRILLED HOLE.2.

LOCATE THE HOLETOOL-9.5 OVER THE HOLE AND ENSURE THE TAP IS ENGAGED IN THE HOLE.3.

HOLD THE BASE FIRMLY AGAINST THE ASSET WITH ONE HAND TO PREVENT THE TOOL FROM TILTING OR MOVING DURING USE. GRASP 4.THE FLATS NEAR THE BOTTOM OF THE BASE BETWEEN THUMB AND INDEX FINGER.

APPLY ROUGHLY 3 POUNDS OF DOWNWARD FORCE TO THE KNOB AND TURN THE KNOB CLOCKWISE BY HAND.5.

CONTINUE PRESSING DOWN WHILE TURNING UNTIL THE TAP CONTACTS THE BOTTOM OF THE HOLE. AT THIS POINT, A SHARP RISE IN 6.DRIVING TORQUE WILL BE FELT AND TAPPING SHOULD BE STOPPED AT THIS POINT. (ABOUT 2.5 TURNS).

KEEP HOLDING THE BASE FIRMLY AND ROTATE THE KNOB COUNTERCLOCKWISE TO EXTRACT THE TAP. ONCE THE TAP IS DISENGAGED 7.WITH THE THREADS (ABOUT 2.5 TURNS) THE TOOL CAN BE LIFTED AWAY AND HOLE TREATMENT IS COMPLETED.

ADDITIONAL NOTES:

THE HOLETOOL-9.5 IS USED TO CREATE A CONTROLLED UNDERCUT IN THE LOWER BORE OF DRILLED HOLES FOR DURAPLUG 9.5 UHF. •PRESS-FITTING INTO THE TREATED (UNDERCUT) HOLES PERMITS MAXIMUM PRESS-OUT FORCE AND MAXIMUM RETENTION OF THE INSTALLED DURAPLUG.

THE RESULTING CONTROLLED UNDERCUT IS A THREAD-FORM WITH PARTIAL DEPTH AND IT IS VISIBLE TO THE NAKED EYE. AN EXAMPLE •PHOTOGRAPH OF SIDE-BY-SIDE TREATED AND UNTREATED DRILLED HOLES IS SHOWN BELOW.

THE HOLETOOL-9.5 CAN BE USED TO TREAT FOR BOTH "FLUSH" AND "RECESSED" HOLES.•

THE HOLETOOL-9.5 IS DESIGNED TO BE USED BY HAND WHERE HOLES ARE DRILLED INTO ASSETS ON FLAT SURFACES. THE TOOL BASE •CAN BE MODIFIED BY MACHINING OR REDESIGN SO THAT IT WILL WORK WITH OTHER ASSET SURFACES (SUCH AS CYLINDRICAL SURFACES).

PHOTOGRAPHIC EXAMPLE OF TREATED AND UNTREATED HOLES


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FF

INSTALLED

SECTION F-F SCALE 6 : 1

DETAIL INSTALLED SCALE 16 : 1

DURAPLUG SHOULD BE FLUSH TO SLIGHTLY DEPRESSED RELATIVE TO SPOT-FACE FEATURE AFTER INSTALL

DURAPLUG SHOULD BE FULLY INSERTED TO BOTTOM OF HOLE FOR PROPER READING FUNCTION

SPOT-FACE

STEP 1

STEP 3

STEP 7 - COMPLETED INSTALLATION

SPOT-FACE FEATURE

K

12.70.500

127.005.000

10.50.413

EXAMPLE DURAPLUG 9.5DRIVER TOOL

STEP 5:DETAIL K

SCALE 8 : 1

DETAILING "NEAR-FLUSH" INSTALLATION PROCEDUREPRESS-FIT TYPE

INSTALLATION STEPS (NEAR-FLUSH, PRESS-FIT TYPE):

STEP 1: ENSURE ASSET IS DRILLED AND THAT THE HOLE IS TREATED WITH SEVERE SERVICE HOLE TOOL, AS APPLICABLE, TO SPECIFICATIONS AND ENSURE THE INSTALL HOLE IS CLEANED OF ANY CUTTING FLUID AND DEBRIS

STEP 2: IF REQUIRED, COAT THE SIDEWALLS AND BOTTOM OF THE DRILLED HOLE WITH A "WET" CORROSION INHIBITOR PRODUCT. (STEP IS NOT SHOWN) CORROSION INHIBITOR PRODUCTS ARE NOT SPECIFIED ON THIS DRAWING.

STEP 3: IF USING A CORROSION INHIBITOR PRODUCT, ENSURE THAT IT IS STILL WET BEFORE PROCEEDING. PLACE THE DURAPLUG WITH LOGO SIDE UP ONTO THE ASSET NEAR THE HOLE. FOR MAXIMUM READING RANGE, ORIENT THE DURAPLUG AS SPECIFIED ON SHEET 1. USE FINGER ON THE TAG TO SLIDE IT INTO POSITION. WHEN NESTED N POSITION, THE TAG WILL DROP DOWN SLIGHTLY. AT THIS POINT IT IS NESTED, READY TO BE PRESS-FITTED.

STEP 4: USE A PRESS SUCH AS AN ARBOR PRESS OR DRILL-PRESS AND CHUCK THE DRIVER TOOL IN THE PRESS (STEP NOT SHOWN)

STEP 5: VISUALLY ALIGN THE ASSET AND NESTED DURAPLUG WITH THE DRIVER TOOL

STEP 6: USE THE PRESS TO INSTALL THE DURAPLUG UNTIL IT IS FULLY BOTTOMED OUT. IT SHOULD BE FLUSH WITH THE DRILLED SPOT-FACE FEATURE, OR SLIGHTLY RECESSED TO THE SPOT-FACE FEATURE. TRY TO USE ONLY ENOUGH FORCE NEEDED TO SEAT THE DURAPLUG FULLY. (STEP NOT SHOWN)

STEP 7: CLEAN ANY EXCESS CORROSION INHIBITOR PRODUCT (IF APPLICABLE) AND VISUALLY INSPECT THE INSTALLATION FOR FULL INSERTION AND CARRY OUT READING TEST.

ADDITIONAL NOTES:

AN EXAMPLE OF A DRIVER TOOL IS SHOWN WITH SUGGESTED DIMENSIONS. ENSURE THAT THE DRIVING FACE OF THE TOOL IS FLAT, SMOOTH AND SQUARE. THE TOOL CAN BE TURNED ON A LATHE FROM 7/16" OR 1/2" HEXAGONAL OR ROUND BAR STOCK. •ACETAL MATERIAL(DELRIN, ACETRON, ETC) IS RECOMMENDED FOR THE MATERIAL.

IF THE INSTALLATION WILL NOT BE USING A TREATED HOLE, THE DURAPLUG MAY BE INSTALLED MANUALLY IF A PRESS IS NOT PRACTICAL. IN THIS CASE, IT IS RECOMMENDED TO USE THE DRIVER TOOL, AND ALIGN IT BY EYE TO THE NESTED DURAPLUG KEEPING IT •PARALLEL TO THE DRILLED HOLE. COMPLETE THE INSTALLATION BY TAPPING THE TOOL WITH A 1 LB TO 1.5 LB DEAD-BLOW HAMMER TO FULLY SEAT THE DURAPLUG.

FOR TREATED HOLES, INFOCHIP STRONGLY RECOMMENDS TO USE A PRESS FOR THE INSTALLATION.•

EXTRACTION: AN INSTALLED DURAPLUG 9.5 UHF CAN BE REMOVED WITHOUT DAMAGING THE INSTALLATION HOLE. THE FOLLOWING PROCEDURE CAN BE USED WITH FLUSH AND RECESSED INSTALLATIONS USING TREATED AND UNTREATED HOLES:•DRILL THROUGH THE CENTER OF THE PLASTIC LOGO SURFACE OF THE TAG USING A 1/4" DIAMETER FLAT BOTTOM HIGH-SPEED STEEL STANDARD END MILL. VISUALLY CENTER THE CUTTER AND CUT ONLY 0.80mm DEEP TO AVOID DAMAGE TO THE CUTTER 1.USING A STEEL PUNCH AND HAMMER, CAREFULLY BREAK UP THE CERAMIC CORE. INTERMITTENTLY CLEAR ANY LOOSE PARTICLES USING A VACUUM OR COMPRESSED AIR. ENSURE TO WEAR PROTECTIVE EYEWEAR AND CLOTHING.2.ONCE THE CERAMIC CORE IS REMOVED, TAP A T-45 (TORX) SCREWDRIVER OR BIT INTO THE REMAINING PLASTIC HOUSING CAVITY.3.FOR A TREATED HOLE, SIMPLY TWIST THE TOOL COUNTER-CLOCKWISE AND THE PLUG WILL SCREW OUT.4.FOR AN UNTREATED HOLE, TWIST AND LIFT/TILT SLIGHTLY AND THE PLUG WILL MOVE OUT OF THE HOLE. 5.


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EXAMPLE OF COMPLETED INSTALLATION

DP9.5

EXAMPLE ASSET

M

M

VENT NOTCH

0.55.022

SHOULDER RECESS

SECTION M-MSCALE 10 : 1

DP9.5 SHOWN IN BLACK COLOR IN THIS VIEW

ADHESIVE

EXAMPLE ASSET

ADHESIVE

INSTALLATION STEPS (NEAR-FLUSH, ADHESIVE TYPE):

THIS DRAWING PROVIDES AN EXAMPLE OF DP9.5 UHF ADHESIVE-TYPE INSTALLATION PROCEDURE WHERE A BASIC SELF-LEVELING ADHESIVE IS USED. THIS DRAWING IS NOT MEANT TO PROVIDE RECOMMENDATIONS FOR ADHESIVE TYPES, MIXING, OR CURING.•FOR CLARITY, ADHESIVE IS SHOWN AS TRANSPARENT ON SHADED VIEWS. EXAMPLE ASSET IS SHOWN IN DARK GREY COLOR. GREEN COLOR SURFACES ARE ASSET SURFACES FORMED DURING THE DRILLING OPERATION. THE DP9.5 HOUSING IS SHOWN IN LIGHT GREY. •

STEP 1: ENSURE ASSET IS DRILLED USING INFOCHIP DRILL BIT: BIT-9.5-HAND-DRILL TO INFOCHIP SPECIFICATION: ASSET-REF-DP9.5-ADHESIVE. IF INTENDING TO COVER THE TAG WITH ADHESIVE, ENSURE TO USE A "SHOULDER RECESS" HEIGHT APPROXIMATELY AS SHOWN ON ASSET-REF-DP9.5-ADHESIVE.

STEP 2: IF REQUIRED, CLEAN THE INSTALLATION HOLE AREA SO THAT IS IS FREE OF ANY DEBRIS OR CUTTING FLUIDS.

STEP 3: DISPENSE ADHESIVE TO THE FLOOR OF THE DRILLED HOLE UNTIL IT IS ROUGHLY 50% TO 75% FILLED. MINIMIZE BUBBLES WHILE DISPENSING.

STEP 4: ENSURE VENT-NOTCH IS ALIGNED TO ASSET WITH PREFERRED ORIENTATION FROM SHEET 1 AND PLACE DP9.5 INTO THE WET ADHEISVE. ENSURE LOGO SIDE FACES UP AND USE A SOFT TOOL TO PRESS THE DP9.5 DOWN FULLY TO THE BOTTOM OF THE HOLE. IF USING SELF-LEVELING ADHESIVE, IT SHOULD FLOW ABOVE AND COVER THE DP9.5 TAG. IF NEEDED, USE A TOOL TO ENSURE THE ADHESIVE COMPLETELY COVERS THE TAG'S LOGO SURFACE. IF NECESSARY, ADD ADHESIVE AND BREAK LARGE BUBBLES IF NEEDED.

STEP 5: IF NEEDED, USE A FLAT THIN TOOL SUCH AS A RAZOR-BLADE AS A SCRAPER TOOL TO REMOVE EXCESS ADHESIVE AND CREATE A FLAT ADHESIVE SURFACE, FLUSH WITH ASSET TOP SURFACE. IF NEEDED, WIPE AWAY ANY EXCESSS ADHESIVE AFTER SCRAPING FLAT.

STEP 6: ALLOW ADHESIVE TO CURE TO ADHESIVE MANUFACTURER'S SPECIFICATIONS.

STEP 7: CARRY OUT BASIC VISUAL INSPECTION AND FUNCTIONAL READING TEST.

DETAILING INSTALLATION PROCEDUREADHESIVE TYPE

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Install REF - DuraPlug 9.5 Adhesive

SEE ABOVE


Documents

NEAR FLUSH INSTALL EXAMPLE - InfoChip · scale 80 : 1 notes: 1. a model of the recessed drill bit is shown on the left of this page for reference (drill flutes are not shown). 2