NetSure™ ITM with eSure™ Technology - Vertiv · NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings — 48V DC UPS Section 6037 (Issue AC, April 8,

NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings — 48V DC UPS Section 6037 (Issue AC, April 8, 2013)

Specification Number: 582145500 Model: NetSure™ ITM

Contents 1. Site Planning Data 2. One Line Diagram 3. System Outline Drawings 4. Connection Details

NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings — 48V DC UPS

Spec. No: 582145500 Section 6037 Model: NetSure™ ITM Issue AC, April 8, 2013 2

1 SITE PLANNING DATA

1.1 Technical Specifications



1.2 Battery Run Times



2 ONE LINE DIAGRAM

LoadShunts

LoadShunts

BatteryShunts

BatteryFuse Battery

LVD

PCU PCU PCU PCU PCU PCU

Controller and

Communication

Controller and

Communication

Load Breakers

or

Optional Fuses

Load Breakers

or

Optional Fuses

BatteryShunts

BatteryFuse

Battery

LVD

AC Input B

(Optional)

AC Input A

AC Input B

(Optional)

AC Input A

PCUBreakers(Note 4)

Current

Transformer

PCUBreakers(Note 4)

Current

Transformer

ACCircuitBreakers

(Note 3)

ACCircuitBreakers

(Note 3)

InternalDC-link

PRIMARY

DC UPS

MODULE (1)

EXPANSION

DC UPS

MODULES (2-4)

InternalCOM-link

NOTES

1. DUAL AC INPUT VERSION OPTIONAL.

2. RECOMMENDED INPUT WIRE SIZE 2/0 AWG, 90 C (194 F), SEE NEC TABLE 310.16.

3. MAX INPUT CURRENT:

480V: 111A @ 384V; 89A @ 480V

400V: 133A @ 320V; 107A @ 400V

380V: 140A @ 304V; 112A @ 380V

3. SYSTEM AC INPUT BREAKER(S) RATED 150A, 65kAIC.

4. PCU AC INPUT BREAKERS RATED 32A, 5000AIC. TWO (2) PCUs PER BREAKER.



3 SYSTEM OUTLINE DRAWINGS

3.1 Mechanical Installation and Outline Drawings

3.1.1 Individual Cabinet Mechanical Data

3.1.2 System Configurations

23.62(600)

84.33(2142)

top

cabled

84.72(2152)

bottom

cabled

Battery Compartment

Conduits forAC Inputs41.34

(1050)

DC Power SystemCompartment

Z

X

Y

Top Cabled Version

X = 11.81 (300)

Y = 26.38 (670)

Z = 36.61 (930)

Bottom Cabled Version

X = 11.81 (300)

Y = 26.38 (670)

Z = 40.55 (1030)

CENTER OF GRAVITY

26.38(670)

CG

11.81(300)

(Bottomcabled)CG

11.81(300)

36.61(930)

40.55(1030)

CG(topcabled)

23.62(600)

Battery Compartment

Conduits forAC Inputs

41.34(1050)

DC Power SystemCompartment26.38

(670)

CG

11.81(300)

DC UPS MODULE WITH

TOP FEED DC DISTRIBUTION

DC UPS MODULE WITH

BOTTOM FEED DC DISTRIBUTION

Top View Top View

Front View

Notes:

1. Dimensions are in inches (millimeters).

2. Weight (fully loaded): 2925 lbs / 1325 kg.

3. Heat Rejection: 9554 BTU/h at full load (per module).

4. May be installed on concrete slab or raised floor.

System can be expanded either to

the left or the right of the Primary Module.

Single Module

70kW (full)

64kW (n+1)

Two Modules

140kW (full)

134kW (n+1)

Three Modules

210kW (full)

204kW (n+1)

Four Modules

280kW (full)

274kW (n+1)



3.1.3 Main Components

3.1.3.1 Bottom Cabled Configuration - Circuit Breaker Load Distribution (Standard)

AC Input Conduit

* PCUs (12 x 5833W)

ACU+ (Controller)

Battery Fuses (800A)

(Battery leads factory

connected and routed to

Battery Compartment.)

SM-AC (AC Input Monitoring)

Battery Return and Load Return

(Battery return leads factory



12

1 11

22

AC Input Circuit Breaker(s)

(150A, 65kAIC)

Internal Circuit Breakers (32A)

(Each Circuit Breaker Feeds Two PCUs)

LVD Contactor

PCU* Position

#1

#3

#5

#7

#9

#11

PCU* Position

#2

#4

#6

#8

#10

#12

Feeds PCU Position (left to right)

#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12

Front View

(door removed)

Load Distribution Devices

(DC distribution circuit breakers,

22 positions, 100-200A)

(Fuse Option Available)



3.1.3.2 Top Cabled Configuration - Circuit Breaker Load Distribution (Standard)

AC Input

Conduit Openings

* PCUs (12 x 5833W)

ACU+ (Controller)

Battery Fuses (800A)

(Battery leads factory



SM-AC (AC Input Monitoring)

Battery Return and Load Return

(Battery return leads factory



12

1 11

22

AC Input Circuit Breaker(s)

(150A, 65kAIC) Internal Circuit Breakers (32A)

(Each Circuit Breaker Feeds Two PCUs)

LVD Contactor

PCU* Position

#1

#3

#5

#7

#9

#11

PCU* Position

#2

#4

#6

#8

#10

#12

Feeds PCU Position (left to right)

#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12

Front View

(door removed)

Load Distribution Devices

(DC distribution circuit breakers,

22 positions, 100-200A)

(Fuse Option Available)



3.1.4 Bottom Cable Entry

Battery

Compartment

BFU

Distr.

Distr.

Raised Floor

Hot AisleCold Aisle

A

Air Flow

Note 2

Side View

Support

Stand

½” (12mm) FloorAnchoring Bolts

(4 places)

Top

Front

Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.3. Minimum under floor space for underfloor

output cable runs: A = 1f (300mm).4. Run cables not to block air openings for battery

cooling.

BatteryCompartment

Conduits forAC Inputs

DC Power SystemCompartment

35.43(900)

17.72 (450)

8.86(225)

9.84(250)

19.68(500)

9.84(250)

8.86(225) Optional Floor

Opening forBattery Cooling

PCUs

PCUs

PCUs

PCUs

PCUs

PCUs

P/N 547823

36” Tall Floor Stand

P/N 547822

24” Tall Floor Stand



3.1.5 Top Cable Entry

Note 2

Distr.

Distr.

Hot AisleCold Aisle

Air Flow

Concrete

Floor (slab)Side View

Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.

Top

BatteryCompartment

DC PowerSystem

CompartmentOpenings forOutput Cables

FrontCable Tray Supportsif Mounted on Top ofModule

Front View

Cable Tray

Cable Run

Battery

CompartmentPCUs

PCUs

PCUs

PCUs

PCUs

PCUs

Top View

Battery

Compartment

Openings for

Output Cables

Cable Tray23.62(600)

BFU

½” (12mm) FloorAnchoring Bolts

(4 places)

35.43(900)

19.68(500)

Air Exchange

(keep clear)

AC Input

Conduit Openings



4 CONNECTON DETAILS

4.1 Bottom Cable Entry Electrical Connection Detail

DETAIL E

2"

RECOMMENDED COUPLING:RACO TYPE 2628(GRAINGER 3LV08) OR

THOMAS BETTS TYPETK126US

COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.

NOTE

1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WHITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID

SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.

DETAIL D

ENTESC

USB

RJ45

USB

INPUT AC CONDUIT(S)SEE DETAIL ”E”

CONTROLLER

SEE DETAIL ”D”INPUT AC CONNECTIONSEE DETAIL ”A”

INPUT AC CABLEROUTING

CABINET GROUNDING

SUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).

SIDE PLATES ARE ONLY

DELIVERED ON MAINCABINET. SHALL BEMOVED TO THE LASTEXTENSION CABINET INA ROW

1"

SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54209RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)

DETAIL C (Circuit Breaker Option)

1”


DETAIL B (Circuit Breaker Option)

1.7

5"

1.5”

DETAIL C (Fuse Option)

S U ITA B LE C A B LE LU GS W ITH H OLE D IA 1/2" (M12)

TY P IC A L LU G TH OMA S & B E TTS TY P E 54282 (350kcm il)R E C OMM E N D E D TOR QU E 690-743 in-lbs (78-84 Nm)

1.7

5"

1.7

5"

DETAIL B (Fuse Option)

S U ITA B LE C A B LE LU GS W ITH H OLE D IA 1/2" (M12)

TY P IC A L LU G TH OMA S & B E TTS TY P E 54282 (350kcm il)R E C OMM E N D E D TOR QU E 690-743 in-lbs (78-84 Nm)

NEGATIVE BUSBARSEE DETAIL ”C”(LOAD)

POSITIVE BUSBARSEE DETAIL ”B”(RETURN)

INPUT GROUNDINGCONNECTION

LUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE204-221 in-lbs (23-25 Nm)

DETAIL A

ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)

factory wiring

L1 L2 L3

AC IN A

L1 L2 L3

AC IN B

GND

Stud

GND

Stud



4.2 Top Cable Entry Electrical Connection Detail

KNOCKOUTS FOR INPUTAC CONDUIT(S) SIZE 2"OR COUPLING(S) SIZE 2"(NOT INCLUDED)

CONTROLLERSEE DETAIL ”D”

INPUT AC CONNECTIONSEE DETAIL ”A”

DETAIL E

2"

RECOMMENDED COUPLING:

RACO TYPE 2628(GRAINGER 3LV08) ORTHOMAS BETTS TYPETK126US

INPUT AC CABLEROUTING

CABINET GROUNDINGSUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136

RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).

SIDE PLATES ARE ONLYDELIVERED ON MAINCABINET. SHALL BE

MOVED TO THE LASTEXTENSION CABINET INA ROW.

DETAIL B (Circuit Breaker Option)

1”


DETAIL C (Circuit Breaker Option)

1"


COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.

NOTE1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID

SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.

DETAIL D

ENTESC

USB

RJ45

USB

DETAIL A

ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.

MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)

DETAIL B (Fuse Option)

1.7

5"

1.7

5"

S U ITA B LE C A B LE LU GS W ITH H OLE D IA 1/2" (M 12)

TY P IC A L LU G TH OM A S & B E TTS TY P E 54282 (350kcmil)R E C OM ME N D E D TOR QU E 690-743 in-lbs (78-84 Nm)

DETAIL C (Fuse Option)

1.7

5"

1.5”

S U ITA B LE C A B LE LU GS W ITH H OLE D IA 1/2" (M 12)

TY P IC A L LU G TH OM A S & B E TTS TY P E 54282 (350kcmil)R E C OM ME N D E D TOR QU E 690-743 in-lbs (78-84 Nm)

NEGATIVE BUSBARSEE DETAIL ”C”

(LOAD)

POSITIVE BUSBARSEE DETAIL ”B”(RETURN)

INPUT GROUNDINGCONNECTIONLUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE

204-221 in-lbs (23-25 Nm)

factory wiring

AC IN AL1 L2 L3

AC IN BL1 L2 L3

GND

Stud

GND

Stud


Spec. No: 582145500 Section 6037 Model: NetSure™ ITM Issue AC, April 8, 2013

Documents

NetSure™ ITM with eSure™ Technology - Vertiv · NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings — 48V DC UPS Section 6037 (Issue AC, April 8,