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New Construction

New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

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Page 1: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Page 2: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Manufacturer’s Recommendations• Remove all horizontal flooring, wood, composite lumber, etc.

from existing deck.

• CAUTION: Have a qualified person inspect all footings and joists. (See www.NADRA.org for checklist.)

• CAUTION: Make sure the ledger board is bolted or all-thread bolted all the way through the box beam on house.

• The manufacturer recommends footings 6 ft. on center and floor joists 16 in. on center.

Page 3: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Instructions for Adding Silca GrateTM to a New Deck Construction

Page 4: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

• Establish finished floor elevation. • Determine thickness of deck material choice and add 1½”

for Silca GrateTM thickness.

Preparation

Page 5: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

• Establish finished floor elevation. - Allow for existing constraints such as doorway thresholds.

Preparation

Page 6: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

• Make plan of layout and pattern of deck materials (ie. Natural stone, paver stone, brick or tile).

Preparation

Page 7: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

• Natural stone, pavers, tile, etc.• Wrap rim joist with aluminum or vinyl

Choose From 3 Border Types

BrickBrick

Fasciaboard

End of Joist (Front) View

Page 8: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Deck Construction• Make plan of layout and pattern of deck materials (ie. natural

stone, paver stone, brick or tile).• Build your treated lumber structure to the predetermined

elevation (height). • Assemble deck using 6’ on center footing (or to local building

codes) with joists spaced 16’ on center. 2x8 are acceptable 2x10 are better.

Page 9: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Silca GrateTM Orientation• Before placing Silca GrateTM on deck joists be sure

reinforcement straps face down.

NOYES

Page 10: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Silca GrateTM Placement• Place Silca GrateTM on deck joists. Staggering grate joints

improves overall strength of installation.

Page 11: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Silca GrateTM Attachment• Attach Silca GrateTM to joists using 6 deck screws.

Page 12: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Complete Silca GrateTM Installation• Install Silca GrateTM over desired area.

Page 13: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Install Geotextile/Landscape Blanket • Install geotextile/landscape blanket over Silca GratesTM if

polymeric sand is to be used in construction.

Page 14: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Test Install for Fit • Now is the best time to test install your choice of decking to

check for pattern and material fit and trim.

Page 15: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Complete Installation of Decking Material

Page 16: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Fill All Joints of Decking Material with Polymeric Sand*

*See next page for polymeric sand application tips.

Page 17: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Polymeric Sand Application Tips • Check weather forecast to allow for 12 hours of curing time

without precipitation.

• Pour Polymeric sand into all joints from bag.

• Use broom to ensure all joints are filled with sand.

• Excess sand on the surface of the decking materialcan be removed using a wet/dry vacuum or leaf blowerLIGHTLY. Be sure all joints remain filled with sand.

• Lightly mist polymeric sand and entire deck materialsurface using a garden hose or mister. Be sure all joints are saturated.

• Repeat misting 3 times.

Page 18: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Enjoy Your New Deck!

Page 19: New Construction. Manufacturer’s Recommendations Remove all horizontal flooring, wood, composite lumber, etc. from existing deck. CAUTION: Have a qualified

New Construction

Let Us Know… We enjoy receiving pictures and descriptions of your Silca GrateTM installations and your finished decks. We can also always use your feedback and ideas from your installation experience.

You can contact us at: [email protected]