CC-1184A

Filter/RegulatorW3000-15/W3100-15

New Products

FILTER REGULATOR W3000-15/W3100-15

New Product

New release of the Rc½ port size in W3000 series

Rc1/2Rc3/8Rc1/4Rc1/8Po

rt s

ize

DownsizingW3000-15

W1000

W2000 W3000

6363

W3000(63mm)

W3000(63mm)

W1000(40mm)

W2000(50mm)

W4000(80mm)

W4000

Air

flow

rate

m3 /m

in (A

NR

)

Area dimensions mm

10

9

8

7

6

5

4

3

2

1

030 40 50 60 70 80

80

50

40

Refer to the precautions for use in the "Pneumatic, Vacuum and Auxiliary Components" (No. CB-024SA) catalog before using.

JIS symbol

Filter/Regulator

W3000-15-WReverse filter/Regulator

W3100-15-W● Port size: 1/2

SpecificationsNote 1: Min. operating pressure is 0.1MPa for " F " with

automatic drain. Initially generated drainage and air are purged

until pressure reaches 0.1 MPa.Note 2: Min. operation pressure is 0.15 MPa for “F1”

with automatic drain.Note 3: The operating ambient temperature of "R1"

pressure switch with display and PPD assembly and "R2" when the digital pressure sensor PPX is attached is 5 to 50°C.

Note 4: Use W3100 Reverse Filter / Regulator within the range of set pressure for the back pressure on Page 3.

Items W3000-W/W3100-WWorking fluid Compressed airMax. working pressure MPa 1.0 Note 1, 2Proof pressure MPa 1.5Operating ambient temperature °C 5 to 60Filtration rating μm 5 or 0.3Set pressure MPa 0.05 to 0.85Relief With relief mechanismDrain capacity cm3 45Port size Rc, NPT, G 1/2Product weight kg 0.6Standard accessories Pressure gauge, bowl guard

Note 3

615 W A8W

Symbol DescriptionsA Model no.

W3000 Filter/RegulatorW3100 Reverse filter/Regulator

B Port size15 1/2

C Port thread type Note 1Blank Rc thread

N NPT threadG G thread

D Option Note 2

DrainageBlank Manual drain cock

F Automatic drain with manual override (NO type: exhausts without pressurization)F1 Automatic drain with manual override (NC type: no exhaust without pressurization)

Bowl material

Blank Polycarbonate bowlZ Nylon bowlM Metal bowlM1 Metal bowl with manual drain cock

Element Blank 5μmY 0.3μm (submicron) Note 3

Pressure range

Blank 0.05~0.85MPaL 0.05~0.35MPa Note 4

Relief Blank Relief mechanismN No relief type

Pressure

Blank Standard pressure gauge (G401-W)T Without pressure gauge (gauge port (Rc1/4) assembled sealed)T8 Pressure gauge attachable (gauge port (Rc1/4) assembled open)T6 Compatibility with digital pressure sensor PPX Note 5R1 Pressure switch with display PPD assembly Note 6

Symbol DescriptionsD Option Note 2Flow

directionBlank Standard flow (left to right)

X1 Reverse flow (right to left)

E Display unitBlank MPa display, Rc thread

J1 MPa display, NPT, G thread

F Piping adaptor set (included) Note 7, Note 8Blank Not attachedA8*W 1/4 piping adaptor setA10*W 3/8 piping adaptor setA15*W 1/2 piping adaptor set

*Adaptor thread typeBlank Rc thread

N NPT threadG G thread

G Attachment (included) Note 9 Blank Not attachedBW C type bracketB3W L type bracketG45P G45D-8-P10 (L : G45D-8-P04)G49P G49D-8-P10 (L : G49D-8-P04)G59P G59D-8-P10 (L : G59D-8-P04)G40P G40D-8-P10 (L : G40D-8-P04)G52P G52D-8-P10 (L : G52D-8-P10)

R2 Note 6 Digital pressure sensor: PPX-R10N-6M

How to orderW3000

Model no.Option

Port thread type

A

B

C

D

Attachment (included)

E

F

G

Piping adaptor set (included)

Note 1: G threads and NPT threads are available for IN, OUT, gauge port and drain discharge port (metal bowl with automatic drain).

Note 2: Select options per section; drainage, bowl material, element, and regulator. When selecting options for several items, list options in order from the top.Note 3: In the case of option "Y", use it at a rate less than max. flow value on Page 3.Note 4: Pressure gauge display range will be 0 to 0.4 MPa for option "L".Note 5: When option “T6” is selected, only “blank” or “R2” can be selected for the ● G

pressure gauge (attached). The digital pressure sensor PPX mounting port (Rc1/8) is assembled ventilated.

Note 6: Out put type will be NPN transistor output. Consult with CKD if PNP transistor output is required.

Note on model No. selectionNote 7: The piping adapter set and C bracket cannot be used together.Note 8: A joiner set is attached to the piping adapter set.Note 9: If NPT is selected for the ● C piping thread type, an NPT pressure gauge

is attached. If Rc or G thread is selected, an R thread pressure gauge is attached.

Note 10: When selecting NPT thread and Blank for display unit, the pressure unit is psi and the temperature display unit is F.

When selecting G thread and Blank for display unit, the pressure unit is bar and the temperature display unit is °C.

When selecting NPT/G thread and J1 for display unit, the pressure unit is MPa and the temperature display unit is °C.

Z

Port sizeDisplay unit Note 10

2

W3000/W3100-15Internal structure and parts list/Flow characteristics

No. part name Material1 Plate cover ABS resin

2 Body Aluminum alloy die-casting

3 O ring Special nitrile rubber

4 Element Polypropylene

5 Diaphragm assembly Zinc alloy die-casting nitrile rubber

6 Cover PBT Resin

7 Adjuting knob Polyacetal resin

8 Valve assembly Brass, hydrogenated nitrle rubber, polyacetal resin

9 Pressure gauge assembly PBT resin, polyacetal resin, polycarbonate resin, nitrile rubber, brass, steel

10Gauge plug assembly (W3000) Polyamide resin, nitrile rubber, steel

Check valve full assembly (W3100) PBT resin, nitrile rubber, stainless steel wire, steel

11 Bowl assembly Polycarbonate resin, polyacetal resin, urethane resin

12 Bowl guard Polyamide resin

Internal structure and parts list● W3000-15-W ● W3100-15-W

Flow characteristics● W3000-15/W3100-15 ● Y element maximum processing flow

W3000-15/W3100-15

Set pressure range for back pressure● W3100-15

Pressure characteristics● W3000-15/W3100-15

IN OUT

9

10

4

2

6

7

5

13

11

12

8 9

IN OUT

4

2

6

7

3

13

12

85

1

10

Note: The upper side of the graph is nonusable and the lower side usable.

Seco

ndar

y bac

k pre

ssur

e

(MPa)

0.8

0.6

0.4

0.2

0 0.1 0.3 0.5

Set pressure (MPa)

0.2 0.4

1

Usable

Not available

Seco

ndar

y pr

essu

re

(MPa)

0.6

0.5

0.4

0.3

0.2

0.1

01.0 2.0 5.0

Air flow rate (m3/min (ANR))

Primary pressure 0.7MPa

3.0 4.0

0.24

0.22

0.2

0.18

0.16

0.2 0.6

Primary pressure (MPa)

Set pressure

0.4 0.80

Primary pressure (MPa)

Air

flow

rate

(m3/min(ANR))

0.2

0.1

0.05

0.030.02

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

0.3

0.5

1

2

Value at initial pressure drop of 0.01MPa

Seco

ndar

y pr

essu

re

(MPa)

3

W3000/W3100-15Dimensions● W3000-15-W/W3100-15-W

Optional dimensions

● Metal bowl (option)

Manual metalcock (FM, F1M)

Manual petcock (M)

Manual resincock (M1)

● For the plastic bowl, the dimensions are the same regardless of whether the manual cock or with automatic drain.

Panel cut dimension

● AttachmentC type bracket (-BW)Part model no.: B320

L type bracket (-B3W) Part model no.: B330

Attached pressure gauge X YG45P (70) Φ39

G49P (69.5) Φ43.5

G59P (72) Φ52

G40P (71.5) Φ42.5

G52P (82) Φ52.5

R2 (69.5) □30

Option dimensions with pressure gauge attached

4

Head Office • Plant 2-250, Ouji, Komaki, Aichi 485-8551 TEL(0568)77-1111 FAX(0568)77-1123Overseas Sales Administration dpt. 2-250, Ouji, Komaki, Aichi 485-8551 TEL(0568)77-1338 FAX(0568)77-3461Tokyo Branch Office 4F, Bunkahousou Media Plus, 1-31-1, Hamamatsu-cho, TEL(03)5402-3620 FAX(03)5402-0120 Minato-ku, Tokyo 105-0013Nagoya Branch Office 2-250, Ouji, Komaki, Aichi 485-8551 TEL(0568)77-1356 FAX(0568)77-3317Osaka Branch Office 1-3-20, Tosabori, Nishi-ku, Osaka 550-0001 TEL(06)6459-5770 FAX(06)6446-1945

2014.7

Tube center Tube center Piping center

143.

5

Drain port Drain portRc 1/4

163.

5

154

45

Option with PPD

Attachment (pressure gauge)

Maintenance dimensions

Port sizeRc1/2 (15)

31.5

Inner diameter Φ5.7 to Φ6Soft nylon tubeInner diameter Φ5Soft vinyl tubeDrain port

60

Attachment A□W (piping adapter set)

IN OUT

103

Dim

ensi

on fo

r kno

b op

erat

ion

63

148

104

3

2.5

Y

X46.5

(34.5)45

2.3

53.5

45 Tube centerIN OUT

Tube center

2.3

7263.5

67

53.5

45

16.534.5

7

Tube center IN OUT

67

63.5 72

16.534.5

7

Panel plate thickness: MAX4mm

Φ40