49
NEXSAN E-SERIES™ Nexsan E60™/E60V™/E60VT™/E60P™ and Nexsan E48™/E48V™/E48VT™/E48P™ RAID Storage Units NEXSAN | 910 E Hamilton Ave, Campbell, CA 95008| p. 1.760.690.1111 | www.nexsan.com FRU Removal and Replacement Guide Part Number: P0450139 Rev: A

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Page 1: NEXSANE-SERIES™ Nexsan E60™/E60V™/E60VT™/E60P™ … › docs › storage › ...1a. RAID Controller 0 1b. RAID Controller 1 2a. Power Supply Unit (PSU) 0 2b. Power Supply

NEXSAN E-SERIES™

NexsanE60™/E60V™/E60VT™/E60P™

and NexsanE48™/E48V™/E48VT™/E48P™

RAID Storage Units

NEXSAN | 910 EHamilton Ave, Campbell, CA 95008| p. 1.760.690.1111 | www.nexsan.com

FRU Removal and Replacement Guide

Part Number: P0450139 Rev: A

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Copyright © 2010–2016 Nexsan. All Rights Reserved Worldwide. www.nexsan.com

TrademarksNexsan®, BEAST™, Nexsan E60™, Nexsan E60V™, Nexsan E60VT™, Nexsan E60P™, Nexsan E60X™, Nexsan E60XV™ Nexsan E48™,Nexsan E48V™, Nexsan E48P™, Nexsan E48VT™, Nexsan E48X™, Nexsan E48XV™, Nexsan E32V™, Nexsan E32XV™, Nexsan E18™,Nexsan E18V™, Nexsan E18X™, Nexsan E18XV™, and the Nexsan logo are trademarks or registered trademarks of Nexsan.All other trademarks and registered trademarks are the property of their respective owners.

PatentsThis product is protected by one or more of the following patents, and other pending patent applications worldwide:United States patents US8,191,841, US8,120,922United Kingdom patents GB2296798B, GB2297636B, GB2466535B, GB2467622B, GB2467404B

Regulatory complianceUnited States Statement for FCC: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant toPart 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment isoperated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used inaccordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residentialarea is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.Electromagnetic Emissions: FCC Class A, EN 55022 Class A, EN 61000-3-2/-3-3, CISPR 22 Class AElectromagnetic Immunity: EN 55024/CISPR 24, (EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8,EN 61000-4-11)Safety: CSA/EN/IEC/UL 60950-1 Compliant, UL or CSA Listed (USA and Canada), CE Marking (Europe)California Best Management Practices Regulations for Perchlorate Materials: This Perchlorate warning applies only to products containing CR(Manganese Dioxide) Lithium coin cells. Perchlorate Material-special handling may apply. Seewww.dtsc.ca.gov/hazardouswaste/perchlorate.

About this documentUnauthorized use, duplication, or modification of this document in whole or in part without the written consent of Nexsan is strictly prohibited.Nexsan reserves the right to make changes to this manual, as well as the equipment and software described in this manual, at any time withoutnotice. This manual may contain links to web sites that were current at the time of publication, but have since been moved or become inactive. Itmay also contain links to sites owned and operated by third parties. Nexsan is not responsible for the content of any such third-party site.

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Contents

About this manual vAudience vConventions v

Text vNotes, tips, cautions, and warnings v

Contacting Nexsan viContacting service and support viRelated documents vii

Safety notices viii

Revision history ix

Chapter 1: Overview 1Front panel 2

Field-replaceablemodules 2Other modules 2LEDs 2Other items 3

Rear panel 4Field-replaceablemodules 6Other modules 6Connectors 6LEDs 6Switches 7Turbo cards (VT units only) 8Host port options 8

Drawer interior 10Field-replaceablemodules 10Other modules 10LEDs 10

Physical characteristics 11Dimensions, Nexsan E60™/E60V™/E60VT™/E60P™ 11Dimensions, Nexsan E48™/E48V™/E48VT™/E48P™ 11Power 11Cooling 12Materials 12Environment 12

Chapter 2: Adding Modules 13Take proper ESD precautions 14Adding a second RAID Controller 15Adding disk drives 17

Chapter 3: Replacing Modules 20Power Supply Units (PSUs) 21

Contents

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RAID Controllers 23Disk drives 25Front drive drawer fans 28Rear drive drawer fan assembly 30

Glossary 32

Contents

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About this manualThis FRU removal and replacement guide provides detailed procedures for installing, removing, and replacingfield-replaceable units (FRUs) in the Nexsan E60™andNexsan E48™disk storage chassis and their V andVT variants .

AudienceThis guide has been prepared for the following audience:

IT system administrators

Engineers

Technicians

ConventionsText

Internal cross-references, hyperlinks, URLs, and email addresses are displayed in underlined blue.

Cross-references to other documents, systemmessages, and non-interactive items in the graphical userinterface (GUI) are displayed in italic.

Text that refers to labels on the physical unit or interactive items in the graphical user interface (GUI) is inboldface.

Notes, tips, cautions, and warningsNote Notes contain important information, present alternative procedures, or call attention to certain items.Tip Tips contain handy information for end-users, such as other ways to perform an action.

CAUTION: In hardwaremanuals, cautions alert the user to items or situations whichmay causedamage to the unit or result in mild injury to the user, or both. In softwaremanuals, cautions alerts theuser to situations whichmay cause data corruption or data loss.

WARNING: Warnings alert the user to items or situations which may result in severe injuryor death to the user.

About this manual

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Contacting NexsanNexsan Headquarters910 E Hamilton Ave,Campbell, CA 95008UNITED STATES

Telephone 866-2-NEXSAN (1.866.263.9726)Worldwide 1.760.690.1111

Contacting service and supportNexsan's Technical Services Group provides worldwide assistance with installation, configuration, softwaresupport, warranty and repair for all Nexsan products. A variety of service and support programs are availableto provide you with the level of coverage and availability your operation requires.

US and CanadaToll-free 866.263.9726Outside of North America 760.690.1111E-mail [email protected]

Europe, Middle East, AfricaBy phone +44 (0) 1332 291600E-mail [email protected]

About this manual

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Related documentsThe following Nexsan product manuals contain related information:

Nexsan E60™/E60V™/E60VT™/E60P™/Nexsan E48™/E48V™/E48VT™/E48P™RAID Storage UnitsInstallation Guide

Nexsan E60X™/E60XV™/Nexsan E48X™/E48XV™RAID Storage Expansion Units Installation Guide

Nexsan E60X™/E60XV™/Nexsan E48X™/E48XV™RAID Storage Expansion Units FRU Removal andReplacement Guide

Nexsan High-Density Storage User Guide

Nexsan E-Series™Snapshots and Replication User Guide

Nexsan E-Series™Multipathing Best Practices Guide

About this manual

Nexsan E60™/Nexsan E48™FRU Removal and Replacement Guide

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Safety noticesThis guide covers the Nexsan E60™/E60V™/E60VT™/E60P™andNexsanE48™/E48V™/E48VT™/E48P™digital storage units only. Refer to the relevant product manuals forinformation on other Nexsan storage or expansion units and other Nexsan products mentioned in this guide.Always observe the following precautions to reduce the risk of injury and equipment damage:

WARNING: There is a risk of ELECTRIC SHOCK if Nexsan E-Series™ components are removedor tampered with when unit power is on. Only a trained operator may remove certain customer-replaceable units (CRUs). The Nexsan E-Series™ storage units include the following CRUs:

Power Supply modules

RAID Controller and Expansionmodules

Disk drives

Fanmodules

Computer components and disk drives are sensitive to static discharge. Take precautions to dischargeany electrostatic charge from your person before and while handling components with your hands or anytools. Use an anti-static wrist-strap.

Ensure correct liftingmethods are used when removing the unit from its packaging and positioning it into itsrequired location. When lifting the system, two people at either end should lift slowly with their feet spreadout to distribute the weight. Always keep your back straight and lift with your legs.

When removing the unit from the packaging, DONOT lift the unit by any plastic parts or module handles onthe chassis. Doing somay cause damage to the chassis or to internal components, or both. Lift the unitONLY by the bottom edges of the chassis, using safe lifting practices.

The unit should only be installed in a clean, dry environment. The operating temperature is 5º to 35º C (41ºto 95º F), with operating relative humidity at 20 to 80%, non-condensing.

Do not install the unit in an enclosed cabinet or other small area without ventilation.

When installing the unit as a rack-mounted component, ensure that all Nexsan-suppliedmounting fixturesare secure. All bolts and screws should be fully tightened. Failure to comply with this may result in the unitnot being fully supported in the rack and could lead to the product falling from the rack, causing personalinjury or damage to other rack components.

Ensure that the rack is sufficiently stable by having wall anchors and/or stabilizing legs, and that the floorsupporting the rack has sufficient strength for the overall weight loading.

The cordset specification for the Nexsan E60™/E60V™/E60VT™/E60P™andNexsanE48™/E48V™/E48VT™/E48P™ in North America is USA IEC C13 to IEC C14, rated 250V/10A. Whenapplying power to the unit, use ONLY the IEC power cords originally supplied with it. Do NOT use otherpower cords, even if they appear identical to the supplied cords.

Only a fully-trained Service Engineer is authorized to disassemble any other part of the unit, and then onlywhen the unit is powered off.

All Nexsan E-Series™ storage units havemultiple power connections; as a result, youmust remove allpower leads to completely remove power from the unit.

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Revision historyThis section lists updates and new material added to theNexsan E60™/E60V™/E60VT™/E60P™andNexsan E48™/E48V™/E48VT™/E48P™RAID Storage Units FRU Removal and Replacement Guide.

NXS-ES4U-MG Rev. 03, October 2014Added section Take proper ESD precautions on page 14 to the beginning of Chapter 2; updated allESD warnings; added ESD warnings to all sections that deal with handling electronic components or diskdrives, each one referencing Take proper ESD precautions on page 14.

NXS-ES4U-MG Rev. 02, July 2014Added information about 16Gb/s Fibre Channel connections to Host port options on page 8; updated single-controller and dual-controller configuration information under AddingModules on page 13.

NXS-ES4U-MG Rev. 01, February 2014Changed formatting throughout to reflect Nexsan as an Nexsan brand; separated installation content fromFRU replacement content into two documents; changed name of document toNexsanE60™/E60V™/E60VT™/E60P™andNexsan E48™/E48V™/E48VT™/E48P™RAID Storage UnitsInstallation Guide.

Old format:Version 3.4, October 2013:Changed name of document toNexsan E60/E60V/E60VT and Nexsan E48/E48V/E48VT Installation andMaintenanceManual; updated references to Nexsan E60™andNexsan E48™ throughout document toinclude V and VT variants, where applicable; added introductory paragraphs to Chapter 1, Overview on page1; added illustration of Nexsan E60VT™/Nexsan E48VT™ rear panel to Rear Panel on page 3; updatedinformation for expansion controllers on page 4; added section describing VT turbo card LEDs to page 5;removed references to side rail latches from page 24, page 25, page 32, page 33, page 34, page 36, page 37,page 38, and page 39.

Version 3.3, March 2013:Updated references toNexsan RAID Storage User Manual; updated dimensions and power specifications onpage 8; updated Attach Communication Cables on page 26 and Power Up the Unit on page 26 to reflect newprocedures in theNexsan E60X/E48X Installation andMaintenanceManual.

Version 3.2, October 2012:Updated cordset specification on page vii, page 4, page 7, page 12, and page 26; updated rail kit information intables on page 7; updated the accessory box packing list on page 10; updated required tools and equipment onpage 12; updated rack mounting instructions starting on page 15; added note regarding batteries to page 26.

Version 3.1, July 2012:Added patent information to page ii and back cover; updated Common Terms and Abbreviations on page 45.

Version 3.0, May 2012:Updated illustrations on page 1 and page 3 to call out drawer, PSU, and controller numbers; changed NexsanE48™power specification on page 4, page 7, and page 12; added instructions for attaching two expansionunits to a Nexsan E60™/Nexsan E48™ to Attach Communication Cables on page 25.

Version 2.9, March 2012:

Revision history

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Added cordset specification to page vii, page 4, page 7, page 12, and page 26; changed power specificationon page 4, page 7, and page 12; added illustration of expansion unit connectors to Attach CommunicationCables on page 25.

Version 2.8, February 2012:Added information for Nexsan E48™.

Version 2.7, December 2011:Changed name of document from HardwareManual to Installation andMaintenanceManual; updatedphotographs throughout to reflect new front panel; added description of new SAS-to-Host option to Host PortOptions on page 4; added section Unpack the Nexsan E60™ to Chapter 2, page 7.

Version 2.6, August 2011:Added caution regarding unit weight to page viii; added caution regarding power outlet to page viii and page 10;added legends to front panel, back panel, and drawer interior photos in Chapter 1; reorganized sectionSwitches on page 4; removed reference to allen wrench and note regarding rack mounts from page 7; addedsection Required Tools and Equipment on page 10; bullet paragraph on page 12 changed to Note; addedphotographs toMount the Nexsan E60™on page 15 and page 16; added photographs to Load the Disk Driveson page 18 and page 19; expanded section Attach Communication Cables on page 21; expanded sectionPower Up the Nexsan E60 on page 22; added caution to page 23 and page 24; added photographs to DiskDrives on page 26 and page 27.

Version 2.5, June 2011:Added description of new 10Gb iSCSI option to page 4; updated references throughout.

Version 2.4, April, 2011:Complete reorganization of HardwareManual contents.

Version 2.3, March, 2011:Images replaced on pages 19 and 24.

Version 1.12, March, 2011:Updatedmanual to new style throughout; name of product changed from Nexsan B60 to Nexsan E60™;warning regarding unpacking the unit added under For Your Own Safety, page 5; warning regarding unpackingthe unit added under Taking Delivery, page 7; note regarding installingmultiple units added under Before YouBegin, page 8; note regarding installingmultiple units added under Loading Disk Drives, page 16; deletedsection ExpansionWiring Configurations, page 17; removed instructions for powering up the unit when anexpansion unit is present from Power-up, page 17; added information about powered-down unit to Front LEDs,page 18; note regarding installingmultiple units added under Disk Insertion, page 23.

Version 1.11, January, 2011:Inserted reference to expansion units under For Your Own Safety, page 5; inserted statement regardingexpansion units under Cabling, page 16; inserted section ExpansionWiring Configurations, page 17; addedinstructions for powering up the unit when an expansion unit is present under Power-up, page 18; changedreference to SAS ports under SAS Expansion Port LED’s, page 20.

Version 1.10, January, 2011:Clarified instructions for securing the front mounts under Mounting the Front Bracket, page 11; added captionto illustration under Securing the Chassis, page 15; deleted reference to expansion unit under Cabling, page16; deleted reference to expansion unit under Power-Up, page 17; changed reference to SAS ports under SASPort LED’s, page 19; clarified number of usable iSCSI ports under iSCSI Port LED’s, page 20.

Revision history

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Version 1.9, December, 2010:Name of product changed from NXS-B60 to Nexsan B60; expanded safety information under For Your OwnSafety, page 5; updated specifications under Nexsan B60 Technical Specifications, page 6; Getting Startedsection expanded on page 7; removed example from Circuit Overloading on page 8; expanded and clarifiedrack mounting instructions under Installing the Nexsan B60 into a Rack on pages 8–15; Disk Drives sectionremoved from page 16; Disk Drawer (internal) LEDs section added to page 18; expanded and clarifieddescriptions under Rear LEDs on pages 19–20; Disk Drives and Fan Replacement sections added underPhysical Components on pages 21–24.

Revision history

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Revision history

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The Nexsan E60™/E60V™/E60VT™/E60P™andNexsan E48™/E48V™/E48VT™/E48P™units are 4U,rack-mountable RAID storage systems which can hold up to 48 or 60 SATA, SAS, or SSD data disks.The basemodels of the Nexsan E60™andNexsan E48™use 3Gb/s SAS for internal communicationbetween the RAID Controllers and hard disks. The V VT and P variants use 6Gb/s SAS for internalcommunication. The VT variants also have a turbo card installed in each RAID Controller which optimizessequential writes in parity-based RAIDs. There is no upgrade path between the basemodels and either the Vor VT variants. It is possible to convert a V or VT variant to P specification.Aside from the difference in internal communication speed and the presence of the turbo card in the VT units,there is no operational difference between the basemodels and the V and VT variants. The P variant providesmore host ports and uses different serial and expansion connectors.Note Unless otherwise specified, “Nexsan E60™/Nexsan E48™” is assumed to refer to all variants (basemodel, V, and VT) of the Nexsan E60™andNexsan E48™ storage systems. Where information applies toonly one variant, that variant is specified.This chapter contains the following sections:

Front panel 2Rear panel 4Drawer interior 10Physical characteristics 11

Chapter 1

Chapter 1:Overview

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Front panelFigure 1-1: Nexsan E60™/Nexsan E48™ front panel

Field-replaceable modules1. Drawer Front Assembly w/ Fan: Each assembly can be field-replaced in the event of a fan failure by

removing a screw on each side of the drive drawer (see Front drive drawer fans on page 28).

Other modules2. Active Drive Drawers (3): Each drawer can hold up to 16 (for Nexsan E48™units) or 20 (for Nexsan

E60™units) 3.5" disk drives, for a total of up to 48 or 60 drives in the unit. Can only be replaced by a fullytrained Service Engineer.

LEDs3. Power LED (PWR): Indicates the status of power to the components in the drawer. Green indicates that

all power levels are within specifications. Red indicates that one or more power levels are outside ofspecifications. TheEnvironmental Information page (underSystem Information) in the graphical userinterface (GUI) displays details (see theNexsan High-Density Storage User Guide).If thePWR LED on the left drive drawer is amber and all other front panel LEDs are off, this means thatthe unit has been powered down through theGUI. It can be powered back up using theSW0 switch (seeSwitches on page 7).

4. Disk LED (DSK): Indicates the status of the disk drives in the drawer. Green indicates that all disk drivesare operating within specifications. Red indicates that one or more disk faults have been detected. TheDisk Drives page (underRAID Information) in the graphical user interface (GUI) displays details (see theNexsan High-Density Storage User Guide).

Front panel

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5. Environment LED (ENV): Indicates the temperature and fan status for the drawer. Green indicates thatthe drawer temperature is within specifications and that all fans are operating properly. Red indicates thatthe temperature exceeds specifications or that one or more fans are not operating properly. TheEnvironmental Information page (underSystem Information) in the graphical user interface (GUI)displays details (see theNexsan High-Density Storage User Guide).

6. Status LED (STAT): Indicates overall status. Green indicates that the unit is operating withinspecification. Amber indicates that the drawer is unlocked. Red indicates a fault in the unit, which couldbe any of the following:

A Power Supply Unit issue with the fan, temperature, or voltage

A RAID Controller issue with the temperature, voltage, battery, firmware, or other hardware

A drawer voltage issue

TheEnvironmental Information page (underSystem Information) in the graphical user interface)displays details (see theNexsan High-Density Storage User Guide).

Other items7. Drawer Lock: Secures the drive drawer in place. When this lock is disengaged, theSTAT LED turns

amber.

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Rear panelFigure 1-2: Nexsan E60™/Nexsan E60V™andNexsan E48™/Nexsan E48V™ rear panel (8Gb/s Fibre

Channel connections shown)

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

WARRANY VOID

IF SEAL BROKEN

WARRANY VOID

IF SEAL BROKEN

SW0SW0

1a 1b

2a 2b

33 3

5 6 4 7 8 13

14

10 11 15

16

Field Replaceable Modules:

1a. RAID Controller 0

1b. RAID Controller 1

2a. Power Supply Unit (PSU) 0

2b. Power Supply Unit (PSU) 1

Other Modules:

3. Interconnect Service Modules (ISMs)

Connectors:

4. Power

5. Expansion

6. Management

7. Serial

8. iSCSI

9. Host Port

LEDs:

10. PSU status

11. PSU Fan status

12. Expansion Port status

13. Mgmt Port status/activity

14. Controller status

15. iSCSI status/activity

Switches:

16. SW0

9

12

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Figure 1-3: Nexsan E60P™andNexsan E48P™

Figure 1-4: Nexsan E60VT™/Nexsan E48VT™ rear panel (8Gb/s Fibre Channel connections shown)

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

WARRANY VOID

IF SEAL BROKEN

WARRANY VOID

IF SEAL BROKEN

SP

PA

R

ME

M

ST

AT

SP

PA

R

ME

M

ST

AT1a 1b

2a 2b

33 3

4 5 6 7 8 11

12

13 14 15

16

Field Replaceable Modules:

1a. RAID Controller 0

1b. RAID Controller 1

2a. Power Supply Unit (PSU) 0

2b. Power Supply Unit (PSU) 1

Other Modules:

3. Interconnect Service Modules (ISMs)

Connectors:

4. Expansion

5. Management

6. Power

7. Serial

8. iSCSI

9. Host Port

LEDs:

10. Expansion Port status

11. Mgmt Port status/activity

12. Controller status

13. PSU status

14. PSU Fan status

15. iSCSI status/activity

Switches:

16. SW0

Other:

17. Turbo Card

9

10

17

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Field-replaceable modules1. RAID Controller(s) (1 or 2). Each unit can be field-replaced in the event of failure (see RAID Controllers

on page 23). RAID Controllers are designated Controller 0 (left) and Controller 1 (right) in the graphicaluser interface (GUI) (see theNexsan RAID Storage User Guide).Note In single-controller units, the right slot contains a back plate which helps regulate air flow.

2. Power Supply Units (PSUs) (2). Each unit can be field-replaced in the event of a PSU or PSU fan failure(see Power Supply Units (PSUs) on page 21).

Other modules3. Interconnect ServiceModules (ISMs) (3). Can only be replaced by a fully-trained Service Engineer.

Connectors4. Power (2): 200–240VAC, 47–63Hz (for Nexsan E60™units) or 110–240VAC, 47–63Hz (for Nexsan

E48™units).

CAUTION: The cordset specification for the Nexsan E60™/Nexsan E48™ in North America isIEC C13 to IEC C14 rated 250V/10A. When applying power to the system, useONLY the IECpower cords originally supplied with the unit. Do NOT use other power cords, even if theyappear identical to the supplied cords.

5. E-Series V/VT: Two expansion ports (EXP 0 andEXP 1) per RAID Controller, Mini-SAS 26 pin I-Pass(8088) 6Gb/s SAS connectors. E48P™/E60P™: Four expansion ports, Mini-SAS HD expansionconnectors, 12Gb/s SAS connectors.

6. OneManagement port (MGMT) per RAID Controller: Ethernet 10/100 dedicatedmanagement port (RJ45)for web-based configuration.

7. OneSERIAL port per RAID Controller: Mini-DIN (RJ45 for E60P/E48P) serial port for low-level reporting(Support use only).

8. Four iSCSI ports (0 through 3) per RAID Controller: 1Gb/s Ethernet ports (RJ45s) for iSCSI. If a host portoption is installed (see Host port options on page 8), only ports 0 and 1 are usable.

9. Host ports: See Host port options on page 8.

LEDs10. PSU status LED: Indicates the status of power. Green indicates that the 12V and 3V3 outputs are within

specification. Red indicates that one or the other, or both, are outside of specified limits. Orangeindicates that the PSU is in standby mode. TheEnvironmental Information page (underSystemInformation) in the graphical user interface (GUI) has more information. See theNexsan RAID StorageUser Guide.

11. PSU fan LED: Indicates the status of the PSU fans. Green indicates that all fans are operating withinspecifications. Red indicates that one or more fans are either running too slowly or have failed. When thePSU is in standby mode, this LED is off. TheEnvironmental Information page (underSystemInformation) in the graphical user interface (GUI) has more information. See theNexsan RAID StorageUser Guide.

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12. Expansion port LEDsFor E60/E48/V/VT controllers:There are two LEDs (L0 and L1), each indicating the connection status for an expansion port. Greenindicates that the SAS cable is properly connected. Flashing amber indicates that the cable is improperlyconnected. If no cable is connected, this LED is off.For E60P/E48P controllers:Each connector has two LEDs below it. If neither is lit the port is disabled or disconnected. A green lightindicates that the connection is healthy, a flashing red light indicates an incorrectly attached cable, and aflashing red light indicates that the connectionmay be faulty.

13. Management port LEDs (activity and speed): The left LED flashes green when there is port activity. Theright LED lights up green when there is a 100Mb/s connection. When there is only a 10Mb/s connection,the right LED is off.

14. Controller status LED (STAT): Indicates the status of the RAID Controller.For E60/E48/V/VT controllers:

Solid blue indicates that the controller is operating within specifications and that there is no user datain the cache.

Solid green indicates that the controller is operating within specifications and that there is user data inthe cache, which will be retained in flashmemory upon power-down and then restored when the unit ispowered up again.

Flashing red (once per second) indicates that the controller is offline due to a fault being detected.

Flashing green (twice per second) indicates that the controller is operating in battery-backupmodeand is backing up cached data to flashmemory. This can take several minutes.

Alternating blue and red indicates that the controller is booting in Emergency mode (see Switchesbelow).

For E60P/E48P controllers:Solid green indicates that the controller is operating within specifications.

Flashing red (once per second) indicates that the controller is offline due to a fault being detected.

Solid red indicates that the controller has been deliberately stopped.

Flashing green (twice per second) indicates that the controller is operating in battery-backupmodeand is backing up cached data to flashmemory. This can take several minutes.

Alternating red and green indicates that the controller is booting in Emergency mode (see Switchesbelow).

15. iSCSI port LEDs (activity and status): For 1Gb/s connections, the left LED illuminates green when thepower is connected, and both LEDs flash green when there is activity.

Switches16. SW0Switch: This switch can be used to turn the RAID Controller off or on, boot the controller in

Emergency mode, or silence an audible alarm.With the unit powered on:

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Briefly press theSW0 switch to silence the audible alarm. This can also be done via the graphicaluser interface (GUI) (see theNexsan RAID Storage User Guide).

Press and hold theSW0 switch for approximately 8 seconds to power down the RAID Controllers. Ifthere is data in the cache, it will be stored in flashmemory. This is the same as performing a SystemShutdown via the graphical user interface (GUI) (see theNexsan RAID Storage User Guide). On dual-controller systems, bothSW0 switches must be held simultaneously for 8 seconds.

With the unit powered off:Press and hold theSW0 switch on either RAID Controller for approximately 4 seconds to power upthe unit. Release theSW0 switch to boot normally.

Continue pressing theSW0 switch after the unit powers up to put the RAID Controllers intoEmergency mode (see theNexsan RAID Storage User Guide). Emergency mode is indicated by thecontroller status LED alternating between blue and red (see LEDs on page 6).

Turbo cards (VT units only)17. Turbo card LEDs: The LEDs on the turbo card indicate the status of the card. The LEDs are:

SP: Currently unused.

PAR: Indicates the status of the parity engine. Green indicates that the parity engine is active. If theparity engine is inactive, this LED is off.

MEM: Indicates the status of the turbo card’s cachememory. Green indicates that data is in thecache that needs to be written to disk. If there is no data in the cache, this LED is off.

STAT: Indicates the status of the turbo card. Green indicates that the card is operating normally.Orange indicates that the card is initializing its cachememory. Red indicates a fault in the turbo card.If the turbo card has been deactivated, this LED is off.

Host port optionsFigure 1-5: Host port options

Fibre Channel 10gb Ethernet, Optical 10gb Ethernet, Copper SAS-to-Host

The RAID Controllers can be configured (with one or two optional Host Bus Adapter (HBA) cards) for one offour different host port options: 16Gb/s Fibre Channel, 8Gb/s Fibre Channel, 10Gb/s iSCSI (10GbE), or SAS-to-Host.Note Because of the presence of the turbo card (see Turbo cards (VT units only) above), Nexsan E60VT™andNexsan E48VT™units can only have one HBA card installed.1. Depending on the RAID Controller configuration, the host port connectors are one of the following:

Two Fibre Channel ports (0 and 1) per HBA card: 16Gb/s or 8Gb/s Fibre Channel optical SFPs.

Two 10Gb iSCSI (10GbE) ports (0 and 1) per HBA card: 10Gb/s Ethernet optical SFPs or copper SFPsockets for iSCSI.

Two SAS ports (0 and 1) per HBA card: Mini-SAS 26 pin I-Pass (8088) connectors, each with four6GB/s SAS links.

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2. Depending on the RAID Controller configuration, the host port LEDs are one of the following:16Gb/s Fibre Channel port LEDs (speed and activity): The top LED is amber when there is a 4Gb/sconnection and flashes amber when there is activity. Themiddle LED is green when there is an 8Gb/sconnection and flashes green when there is activity. The bottom LED is amber when there is a 16Gb/sconnection and flashes amber when there is activity. All three LEDs light up during the power-upsequence.Note For Nexsan E60™/E60V™andNexsan E48™/E48V™units with two HBA cards, the rightHBA card's LEDs are inverted.

8Gb/s Fibre Channel port LEDs (speed and activity): The upper LED is orange when there is a 2Gb/sconnection and green when there is a 4Gb/s connection. The lower LED flashes yellow for dataactivity, but also lights up yellow when there is an 8Gb/s connection. When there is an 8Gb/sconnection, the upper LED is off. During the power-up sequence, both Fibre Channel port LEDs aresolid yellow. If both LEDs are flashing yellow, the Fibre Channel connection has been lost.Note For Nexsan E60™/E60V™andNexsan E48™/E48V™units with two HBA cards, the rightHBA card's LEDs are inverted.

10Gb iSCSI port LEDs (connection and activity): For each 10Gb iSCSI connection (left and right), thelower LED lights up green when there is a 10GbE connection and the upper LED flashes green whenthere is activity. When there is no connection, these LEDs are off.Note For Nexsan E60™/E60V™andNexsan E48™/E48V™units with two HBA cards, the rightHBA card's LEDs are inverted.

Note The SAS-to-Host port option has no LEDs.

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Drawer interiorFigure 1-6: Nexsan E60™drawer interior

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4

1. Disk Drives

2. Rear Fan Assembly

3. Drive Rails

4. Drive Status LEDs

Figure 1-7: Nexsan E48™drawer interior

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23

4

1. Disk Drives

2. Rear Fan Assembly

3. Drive Rails

4. Drive Status LEDs

Field-replaceable modules1. Disk Drives: Up to 16 (for Nexsan E48™units) or 20 (for Nexsan E60™units) 3.5" disk drives in each

drawer. Disk drives can be field-replaced in the event of failure (see Disk drives on page 25).

2. Rear Fan Assembly: Dual-fan assembly located at the rear of each drawer. Can be field-replaced in theevent of failure (see Rear drive drawer fan assembly on page 30).

Other modules3. Drive Guides: Align with plastic rails on disk drives to guide installation. These are integral to the drive

drawer and cannot be individually replaced.

LEDs4. Drive status: One for each disk drive slot. Solid green indicates that the disk is operating within

specifications and is not currently being accessed. Flashing green indicates disk activity. Red indicatesthat a disk fault has been detected and that the disk is not currently being used by the system. For diskdrive slots where no disk drive is installed, this LED is off.

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Physical characteristicsDimensions, Nexsan E60™/E60V™/E60VT™/E60P™

Measurement Value

Chassis height 4U: 177mm (6.97")

Chassis length 950mm (37.4")

Chassis length, includingfascia and handles

1,026mm (40.39")(allow at least 150mm for cables at rear; a 1,200mm rack is recommended)

Chassis width, body 448mm (17.64")

Chassis width, overall 482.6mm (19")

Unit weight, no drives 48 kg (106 lbs.)

Unit weight, with drives 93 kg (205 lbs.)

Rack mount kit length 660mm to 914mm (26" to 36")

Rack mount kit weight approx. 2.5 kg (5.5 lbs.)

Dimensions, Nexsan E48™/E48V™/E48VT™/E48P™

Measurement Value

Chassis height 4U: 177mm (6.97")

Chassis length 835mm (32.87")

Chassis length, includingfascia and handles

887mm (35.95")(allow at least 150mm for cables at rear; a 1,000mm rack is recommended)

Chassis width, body 448mm (17.64")

Chassis width, overall 482.6mm (19")

Unit weight, no drives 47.63 kg (105 lbs.)

Unit weight, with drives 84 kg (185.2 lbs.)

Rack mount kit length 660mm to 914mm (26" to 36")

Rack mount kit weight approx. 2.5 kg (5.5 lbs.)

PowerTwo 1,600W load-sharing, hot-pluggable, redundant PSUs.

Nexsan E60™/E60V™/E60VT™/E60P™nominal input voltage is 200–240VAC, 47–63Hz. Cordsetspecification in North America is IEC C13 to IEC C14 rated 250V/10A.

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Nexsan E48™/E48V™/E48VT™/E48P™nominal input voltage is 110–240VAC, 47–63Hz. Cordsetspecification in North America is IEC C13 to IEC C14 rated 250V/10A.

Typical power consumption for the E60 units is 1,164W (5.18A) for 600GB SAS drives and 806W (3.6A) for3TB SATA drives. Peak current is up to 15A.

Typical power consumption for the E48 units is 1,059W (4.74A) for 600GB SAS drives and 684W (3.0A) for3TB SATA drives. Peak current is up to 15A.

CoolingFront panel: One 120mm 12V axial fan (life 40,000 hrs) per drive drawer, for a total of three.

Internal: Two double-gang 12V axial fans (life 40,000 hrs) per drive drawer, for a total of six.

PSUs: Four 12V axial fans (life 40,000 hrs) per PSU, for a total of eight.

MaterialsChassis, external: Galvanized sheet steel

Chassis, internal: Galvanized sheet steel divider plates and sub-assemblies

Fascia: ABS (blend) Thermoplastic UL 94 V.0

EnvironmentAmbient operating temperature: 5°C–35°C (41°F–95°F)

Minimum drawer operation temperature: 10°C (50°F)

Physical characteristics

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The Nexsan E60™/Nexsan E48™RAID storage unit is designed so that adding data disks can be performedwhile the unit is powered on and operating normally. Also, a second RAID Controller can be added to single-Controller systems, but this requires the unit to be powered down.Note Only the Nexsan E60™andNexsan E48™ come in a single-controller configuration.

WARNING:Risk of ELECTRIC SHOCK if components are removed or tampered with when unitpower is on. ONLY a TRAINED OPERATOR may remove and replace the field-replaceablemoduleswhile power is on.

This chapter contains the following sections:

Take proper ESD precautions 14Adding a second RAID Controller 15Adding disk drives 17

Chapter 2

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Take proper ESD precautionsCAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit.

► To protect the unit from electrostatic discharge:1. Ground any electrostatic charge from your person by touching ametal part of the rack or any properly

grounded conductive object (such as the ground point at an anti-static workstation).

2. Attach the clip end of the anti-static wrist strap to the rack’s ESD grounding pin or to any baremetal partof the rack (for a racked unit) or to any proper grounding point (for an unracked unit). Secure the loop endaround your wrist.

Figure 2-1: Attaching and putting on the anti-static wrist strap

CAUTION: Do not attach the anti-static wrist strap to any powder-coated part of the equipmentrack or RAID storage unit. The powder coating can interfere with the transmission of current,resulting in improper grounding which can allow a static charge to build.

3. When working on unracked units or components, place the unit or component on an anti-static surface.

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Adding a second RAID ControllerIt is possible to upgrade a single-Controller system to a dual-Controller system by installing a second RAIDController module. This is necessary if you want to attach a Nexsan expansion unit to the NexsanE60™/Nexsan E48™ storage unit or if you want to use any of the systemmodes that enable failover (seeSystemMode in theNexsan RAID Storage User Guide for more information).

CAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit. See Take properESD precautions on the previous page for detailed instructions.

► To add a second RAID Controller to a single-Controller system:1. Shut down or disconnect all hosts connected to the Nexsan E60™/Nexsan E48™ storage unit.

2. Through the Nexsan E60™/Nexsan E48™unit’s graphical user interface (GUI), set the system to a dual-Controller mode:a. Select System Admin > System Mode.

b. Select the appropriate dual-Controller mode (2-Port Active-Active, 4-Port Active-Active, orAllPorts All LUNs).Note You should select All Ports All LUNs unless there is a specific reason to select one of theother modes.

For more information on systemmodes, seeSystemMode inChapter 3 of theNexsan RAID StorageUser Guide.

3. Reboot the Nexsan E60™/Nexsan E48™ storage system:a. Select System Admin > Reboot.

b. Select theSystem Reboot option.

c. Check the confirmation check box.

d. Click Execute NOW.

4. Wait 1–2minutes for the system to reboot.

5. Remove the blank back plate from the back of the unit by pressing the spring lock tabs inward, thencarefully removing the plate from the unit.

Figure 2-2: Removing the back plate

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6. Make sure that the new RAID Controller is right-side up. The Host ports should be at the top.

7. Insert the RAID Controller into the slot and carefully slide it back until the spring lock tab clicks.Figure 2-3: Inserting the new RAID controller

8. Attach all communication cables (Fibre Channel/10Gb iSCSI/SAS, Ethernet, serial) to the appropriateconnectors on the new RAID Controller.

9. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the newRAID Controller is green. SeeHomePage inChapter 3 of theNexsan RAID Storage User Guide formore information.Note One of the two Controllers will be grayed out on theHome page. This is normal and only serves toindicate which Controller you are currently accessing the graphical user interface (GUI) through.

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Adding disk drivesCAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit. See Take properESD precautions on page 14 for detailed instructions.

Systems that are not fully populated with disk drives can have disk drives added to them at a later time.Note The SpareMode that the unit is set to determines whether or not newly-inserted disks are automaticallyassigned as pool spares. To check or set the sparemode, go toConfigure RAID > Spare Mode in thegraphical user interface (GUI). See theNexsan RAID Storage User Guide for more information.

► To add disk drives to the unit:1. Turn the drawer lock counter-clockwise to unlock the drive drawer.

Figure 2-4: Unlocking the drive drawer

TheSTAT LED turns amber to let you know that the drive drawer is unlocked.

CAUTION: Only openONE drawer at a time. Fully close and lock each drawer before openinganother one. Failure to do somay overbalance the rack, causing equipment damage or injury topersonnel.

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2. Carefully slide the drawer all the way out.Figure 2-5: Sliding the drive drawer out

CAUTION: Do not lean on or place any heavy object on an open drive drawer. Doing somaydamage the drawer slidemechanism or overbalance the rack.

3. Open the drive drawer lid.

CAUTION: Disk drives are shock sensitive. Perform all actions involving disk drives carefullyto avoid damage and data loss.

4. Using the drive guides to help you orient the disks, carefully load the new disk drive into a drive slot.Make sure that each disk is fully seated and that the drive ejection handles are flat against each drive.

Figure 2-6: Loading a new disk drive

The drive status LED lights up green to inform you that the disk is connected and functioning properly.

CAUTION: Where possible, always load disk drives in rows of four across the width of the drivedrawer. Leaving large gaps between disk drives decreases cooling efficiency andmay result insome disk drives overheating.

5. Close the drive drawer lid.

6. Carefully slide the drawer back into the unit, making sure that it is flush with the rest of the front panel.

7. Turn the drawer lock clockwise to lock the drawer into place.TheSTAT LED on the front of the drawer turns from amber to green to let you know that the drive draweris properly latched. TheDSK LED lights up green to let you know that all drives are functioning properly.

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8. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the new driveis either blue or gray, meaning that it has been automatically detected and assigned as a pool spare orthat it is unassigned and ready to be used in a new array or assigned as a spare. SeeHomePage inChapter 3 of theNexsan RAID Storage User Guide for more information.

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The Nexsan E60™andNexsan E48™are designed so that some of their components can be replacedwithout turning off the unit or interrupting its functioning. This chapter describes how to replace each of thesemodules in the field while the unit is running.

WARNING: Risk of ELECTRIC SHOCK if components are removed or tampered with when unitpower is on. ONLY a TRAINED OPERATOR may remove and replace the field-replaceablemoduleswhile power is on.

This chapter contains the following sections:

Power Supply Units (PSUs) 21RAID Controllers 23Disk drives 25Front drive drawer fans 28Rear drive drawer fan assembly 30

Chapter 3

Chapter 3:Replacing Modules

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Power Supply Units (PSUs)In the event of a power supply or PSU fan failure, replace the PSU using the following procedure.

CAUTION: DONOT REMOVE THE FAILED PSU until the new PSU has arrived and is ready to beinstalled. Removing a PSU reduces air flow and cooling and can result in the system overheating.

CAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit. See Take properESD precautions on page 14 for detailed instructions.

► To replace a PSU:1. Determine which PSU or PSU fan has failed by examining the PSU status LEDs on eachmodule. A red

LED indicates the failedmodule (see Rear panel on page 4). TheHome page of the graphical userinterface (GUI) also tells you which unit has failed (see theNexsan High-Density Storage User Guide).

2. Remove the power cable from the power cable socket on the PSU where the failure has occurred.

3. Press the spring lock tab away from the edge of the PSU, then carefully remove the PSU from the unit.Support the weight of the PSU with your free hand while removing it.

Figure 3-1: Removing the PSU

4. Make sure that the replacement PSU is right side up. The spring lock tab should be on the right.

Power Supply Units (PSUs)

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5. Insert the replacement PSU into the slot and carefully slide it back until the spring lock tab clicks.Figure 3-2: Sliding the PSU into place

6. Plug the power cable into the power cable socket on the replacement PSU.The two PSU status LEDs light up green to indicate that the unit is functioning properly and supplyingpower to the unit.

7. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the newPower Supply Unit is green. See theNexsan High-Density Storage User Guide for more information.

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RAIDControllersIn the event of a RAID Controller failure, replace the Controller using the following procedure:

CAUTION: DONOT REMOVE THE FAILED RAID CONTROLLER until the new RAID Controllerhas arrived and is ready to be installed. Removing a RAID Controller reduces air flow and coolingand can result in the system overheating.

CAUTION: Single Controller replacement in a dual-Controller system should always be carried outas a hot-swap operation. This ensures that firmware versions match and allows Controller settings tobe automatically applied to the new Controller.

CAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit. See Take properESD precautions on page 14 for detailed instructions.

Note If you are running inDual-Controller Non-Redundantmode (seeSystemMode in theNexsan High-Density Storage User Guide) or if you have hosts that do not havemultipathing configured but have pathsavailable to each Controller, shut down or disconnect all hosts prior to beginning this procedure.

► To replace a RAID Controller:1. Determine which RAID Controller has failed by examining theSTAT LED on eachmodule (see Rear

panel, on page 1). A flashing red LED indicates the failed unit. TheHome page of the graphical userinterface (GUI) also tells you which unit has failed (see theNexsan High-Density Storage User Guide).Note In some cases, a RAID Controller needs to be replaced even if it has not failed outright. In thiscase, youmust determine which RAID Controller to replace by following the troubleshooting proceduresinChapter 4 of theNexsan High-Density Storage User Guide.Note If you are replacing a single failedController in a dual-controller system, skip to step 3.

2. If necessary, do one of the following:If you have a dual-Controller unit and you need to replace a controller that has not yet failed, navigatetoSystem Admin > Reboot in the graphical user interface (GUI). UnderController Maintenance,select the Controller that you need to replace, select the confirmation check box, and click ExecuteNOW.

If you have a single-Controller unit or if youmust replace both Controllers in a dual-Controller unit,navigate toSystem Admin > Reboot in the graphical user interface (GUI), select SystemShutdown, select the confirmation check box, and click Execute NOW.

3. Carefully note communication cable locations, then remove all cables from the failed RAID Controller.Note Cables should only be reconnected to the same ports from which they were removed in order toensure proper communication between the unit and connected hosts.

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4. Press the spring lock tab away from the edge of the Controller, then carefully remove the Controller fromthe unit. Support the weight of the Controller with your free hand while removing it.

Figure 3-3: Removing the RAID Controller

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

HOSTHOST

0

5. Make sure that the battery switch on the back of the replacement RAID Controller is in the on (|) position(does not apply to P models).

6. Make sure that the replacement RAID Controller is right side up. The host ports should be at the top.Note If you have a Nexsan expansion unit attached to your Nexsan storage unit, plug the SAS cablesfrom the expansion unit into the expansion ports on the replacement RAID Controller BEFORE you insertthe RAID Controller into its slot.

7. Insert the replacement RAID Controller into the slot and carefully slide it back until the spring lock tabclicks.

Figure 3-4: Sliding the RAID Controller into place

EXP 0 EXP 1

STATMGMT SERIAL

HOST

0

HOST

1

L1L0

HOST HOST

Note If the system was not shut down in step 2, theSTAT LED lights up blue or green to let you knowthat the unit is functioning properly.

8. Reconnect all communication cables (Fibre Channel/iSCSI/SAS, management, serial) to the appropriateconnectors on the replaced RAID Controller.Note If you have replaced only one Controller in a dual-Controller unit, skip to step 10.

9. If you have replaced the Controller in a single-Controller unit or bothControllers in a dual-Controller unit,press and hold theSW0 switch for approximately 4 seconds to power the unit on.

10. If you have replaced the Controller in a single-Controller unit or bothControllers in a dual-Controller unit,clone the Controller settings from a disk by doing one of the following:

On a computer attached to the same Ethernet network as the Controller, launch the Nexsan IPConfiguration utility (included with Nexsan Storage Tools). Select the storage system and choose theoption to clone Controller settings from disk.

Connect a serial cable to your device and log in with a telnet program (115200 baud, 8 data bits, 1 stopbit, no parity, no flow control). At the prompt, choose the option to clone Controller settings from disk

11. Wait 1–2minutes for the new Controller to boot.

12. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the newRAID Controller is green. See theNexsan High-Density Storage User Guide for more information.

13. If necessary, restart or reconnect your hosts and verify that all volumes are working as expected.

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Disk drivesIn the event of a disk drive failure, replace the drive using the following procedure.Note The SpareMode that the unit is set to determines whether or not newly-inserted disks are automaticallyassigned as pool spares. To check or set the sparemode, go toConfigure RAID > Spare Mode in thegraphical user interface (GUI). See theNexsan RAID Storage User Guide for more information.

CAUTION: Computer components and disk drives are sensitive to electrostatic discharge (ESD).Always ground any electrostatic charge from your person before touching components with yourhands or with any tools. Always use an anti-static wrist strap (one ships with each unit) whileinstalling or performingmaintenance on any Nexsan RAID storage unit. See Take properESD precautions on page 14 for detailed instructions.

► To replace disk drives in the unit:1. Determine which drive drawer contains the failed drive by examining theDSK LEDs on the front of each

drawer (see Front panel on page 2). A red LED indicates which drawer contains the failed drive.

2. Turn the drawer lock counter-clockwise to unlock the drive drawer.Figure 3-5: Unlocking the drive drawer

TheSTAT LED turns amber to let you know that the drive drawer is unlocked.

CAUTION: Only openONE drawer at a time. Fully close and lock each drawer before openinganother one. Failure to do somay overbalance the rack, causing equipment damage or injury topersonnel.

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3. Carefully slide the drawer all the way out.Figure 3-6: Sliding the drive drawer out

CAUTION: Do not lean on or place any heavy object on an open drive drawer. Doing somaydamage the drawer slidemechanism or overbalance the rack.

4. Open the drive drawer lid.

CAUTION: Disk drives are shock sensitive. Perform all actions involving disk drives carefullyto avoid damage and data loss.

5. Determine which drive has failed by examining the arrow-shaped drive status LEDs next to each drive(see Drawer interior on page 10). A red LED indicates the failed drive.

6. Carefully lift the drive’s ejection handle to disengage the drive, then remove the drive from the drive slot.Support the weight of the drive with your free hand while removing it.

Figure 3-7: Removing a disk drive

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7. Using the drive guides to help you orient the disks, carefully load the replacement disk drive into the driveslot. Make sure that the disk is fully seated and that the drive ejection handle is flat against the drive.

Figure 3-8: Loading a new disk drive

The drive status LED lights up green to inform you that the disk is connected and functioning properly.

8. Close the drive drawer lid.

9. Carefully slide the drawer back into the unit, making sure that it is flush with the rest of the front panel.

10. Turn the drawer lock clockwise to lock the drawer into place.TheSTAT LED on the front of the drawer turns from amber to green to let you know that the drive draweris properly latched. TheDSK LED lights up green to let you know that all drives are functioning properly.

11. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the new driveis either blue or gray, meaning that it has been automatically detected and assigned as a pool spare orthat it is unassigned and ready to be used in a new array or assigned as a spare. SeeHomePage inChapter 3 of theNexsan RAID Storage User Guide for more information.

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Front drive drawer fansIn the event of the failure of a front drive drawer fan, replace the drawer front assembly by using the followingprocedure:

► To replace the frond drive drawer fans:1. Determine which drive drawer contains the failed fan by examining theENV LEDs on the front of each

drawer (see Front panel on page 2). A red LED indicates which drawer has the failed fan. TheHome pageof the graphical user interface (GUI) also tells you which fan has failed (seeHomePage inChapter 3 oftheNexsan RAID Storage User Manual).

2. Unlock the drive drawer (see Figure 3-5).The STAT LED turns amber to let you know that the drive drawer is unlocked.

CAUTION: Only openONE drawer at a time. Fully close and lock each drawer before openinganother one. Failure to do somay overbalance the rack, causing equipment damage or injury topersonnel.

3. Carefully slide the drawer all the way out (see Figure 2-5).

CAUTION: Do not lean on or place any heavy object on an open drive drawer. Doing somaydamage the drawer slidemechanism or overbalance the rack.

4. Open the drive drawer lid.

5. Unscrew the retaining screws on either side of the drive drawer.Figure 3-9: Unscrewing the drawer front assembly retaining screws

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6. Carefully slide the drawer front assembly upwards to disengage it, then remove it from the front of thedrive drawer.

Figure 3-10: Removing the drawer front assembly

7. Guide the replacement drawer front assembly onto the guides in the front of the drawer, then carefullypush down to seat it.

Figure 3-11: Replacing the drawer front assembly

The LEDs on the front of the drawer front assembly light up to let you know that the assembly is properlyin place.

8. Replace the retaining screws on the sides of the drive drawer.

9. Close the drive drawer lid.

10. Carefully slide the drawer back into the unit, making sure that it is flush with the other drawers.

11. Turn the lock clockwise to lock the drawer into place.TheSTAT LED on the front of the drawer turns from amber to green to let you know that the drive draweris properly latched. TheENV LED lights up green to let you know that the fan is functioning properly andthat the drawer temperature is within specifications.

12. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the new fanassembly is green. SeeHomePage inChapter 3 of theNexsan RAID Storage User Manual for moreinformation.

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Rear drive drawer fan assemblyIn the event of the failure of a rear drive drawer fan, replace the rear fan assembly by using the followingprocedure:

► To replace the rear drive drawer fans:1. Determine which drive drawer contains the failed fan by examining theENV LEDs on the front of each

drawer (see Front panel on page 2). A red LED indicates which drawer has the failed fan. TheHome pageof the graphical user interface (GUI) also tells you which fan has failed (see theNexsan RAID StorageUser Manual).

2. Unlock the drive drawer (see Figure 2-4).TheSTAT LED turns amber to let you know that the drive drawer is unlocked.

CAUTION: Only openONE drawer at a time. Fully close and lock each drawer before openinganother one. Failure to do somay overbalance the rack, causing equipment damage or injury topersonnel.

3. Carefully slide the drawer all the way out (see Figure 2-5).

CAUTION: Do not lean on or place any heavy object on an open drive drawer. Doing somaydamage the drawer slidemechanism or overbalance the rack.

4. On the fan assembly at the back of the drawer, press the release tabs inward. Then carefully pull the fanassembly out of the drawer.

Figure 3-12: Disengaging and removing the rear fan assembly

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5. Carefully slide the replacement fan assembly down until the two tabs click into place.Figure 3-13: Inserting the rear fan assembly

6. Carefully slide the drawer back into the unit, making sure that it is flush with the other drawers.

7. Turn the lock clockwise to lock the drawer into place.TheSTAT LED on the front of the drawer turns from amber to green to let you know that the drive draweris properly latched. TheENV LED lights up green to let you know that the fan is functioning properly andthat the drawer temperature is within specifications.

8. In the graphical user interface (GUI), go to theHome page and verify that the status bar for the new fanassembly is green. SeeHomePage inChapter 3 of theNexsan RAID Storage User Manual for moreinformation.

Rear drive drawer fan assembly

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Glossary

110Gb Ethernet

A 10 gigabit per second (Gb/s) Ethernetconnection using either fiber-optic cables ortwisted-pair copper wires.

10Gb iSCSIAn iSCSI connection that runs on a 10GbEthernet network.

10GbESee 10Gb Ethernet and 10Gb iSCSI.

Aactive drawer

A slide-out container on the front of Nexsan E-Series storage units that houses the disk drivesused by the unit for data storage. Alsosometimes referred to as a “pod” in event logsand other internal statistics.

Active Drawer TechnologyNexsan’s industry-first technology whichenables users to replace drives and performcertain maintenance tasks without powering offthe system and without interrupting service. Anadvanced, built-in cablemanagement systemallows cables to extend and retract with theactive drawer for easy servicing.

Anti-Vibration DesignNexsan’s proprietary disk installation schemewherein drives are loaded into the chassis inopposite-facing pairs. Disks in each pair rotate inopposite directions and serve to self-dampen anyrelated vibration.

antistatic wrist strapAn anti-static device used to preventelectrostatic discharge (ESD) by safelygrounding a person working on electronicequipment. Also called an ESD strap or agrounding bracelet.

arrayA linked group of one or more physical,independent hard disk drives. See also RAID.

Bbit

The smallest unit of digital data, representing a 0or a 1. Abbreviated “b”.

byteA unit of data that is 8 bits long. Often used foralphanumeric characters. Abbreviated “B”.

Ccache

Reserved areas of memory that are used tospeed up instruction execution, data retrieval,and data updating. In Nexsan storage units, amemory unit in the RAID controller thattemporarily holds user data.

CoolDrive TechnologyNexsan’s proprietary active drawer coolingsystem, which uses front- and rear-mounted fansto provide air intake and exhaust through thedrawer. Air flows from the front of the drawer tothe back through airflow channels locatedbetween the drive pairs. Either fan can fail; air isstill supplied to the drawer by the alternate fan.

Ddaisy-chain

The attachment of hardware to a computingsystem by connecting each component toanother similar component rather than directly tothe computing system that uses the component.Only the last component in the chain directlyconnects to the computing system. For example,up to two Nexsan E-Series expansion units canbe daisy-chained to the back of one Nexsan E-Series main storage unit.

drawer front assemblyIn Nexsan E60 and E48 storage units (and theirV, VT and P variants), the assembly that houses

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the active drawer status LEDs, the drive drawerlock, and the front drive drawer fan.

drive drawerSee active drawer.

EE-Series

The series of Nexsan units that includes theNexsan E18, E48, and E60 storage units (andtheir V, VT and P variants), the Nexsan E32V,the Nexsan E18X, E48X, and E60X expansionunits (and their XV variants), and the NexsanE32XV. Nexsan E-Series units feature ActiveDrawer Technology, Anti-Vibration Design, andCoolDrive Technology.

electrostatic dischargeThe sudden andmomentary electric current thatflows between two objects at different electricalpotentials caused by direct contact or induced byan electrostatic field. Potentially harmful toelectronic components.

ESDSee electrostatic discharge.

ESD strapSee anti-static wrist strap.

EthernetA system for connecting a number of computersystems to form a local area network (LAN), withprotocols to control the passing of informationand to avoid simultaneous transmission by twoor more systems. Supports data transfer rates of10, 100, 1,000, and 10,000megabits per second(Mb/s). 10, 100, and 1,000Mb/s networks areoften referred to as 10BASE-T, 100BASE-T, and1000BASE-T, respectively. 10,000Mb/snetworks are usually referred to as 10GbEthernet or 10GbE.

Expansion ControllerA module of Nexsan E-Series expansion units(Nexsan E18X/XV, E32XV, E48X/XV, andE60X/XV) that connects via SAS to a Nexsanstorage unit’s RAID controller.

FFC port

See Fiber Channel port.

FCCThe Federal Communications Commission; theUnited States federal agency that regulateselectromagnetic emissions.

Fiber ChannelA gigabit (Gb) speed network technologyprimarily used for storage networking and thecurrent standard connection type for storage areanetworks (SANs). Despite its name, FiberChannel signaling can run on both twisted-paircopper wire and fiber-optic cables.

Fiber Channel portAny entity that actively communicates over aFiber Channel network. Usually implemented ina device such as disk storage or a Fiber Channelswitch. Depending on the system, the FiberChannel ports on Nexsan storage units cansupport 2Gb/s, 4Gb/s, 8Gb/s, or 16Gb/sconnections.

Fiber Channel switchA network switch compatible with the FiberChannel protocol. Allows the creation of a FiberChannel network, which is currently the corecomponent of most storage area networks(SANs).

GGb

Gigabit. Approximately one billion(1,000,000,000) bits.

GBGigabyte. Approximately one billion(1,000,000,000) bytes. Used to describe thestorage capacity of hard disk drives. A gigabyteis usually computed as 109 (1,000,000,000)bytes, but can also be computed as 230(1,073,741,824) bytes (often called a “binarygigabyte” and abbreviated GiB).

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Gb/sGigabits (Gb) per second. Used to describe thespeed of network data transmission.

GB/sGigabytes (GB) per second. Used to describethe speed of network data transmission. 1 GB/sis eight times faster than 1Gb/s.

gigabit interface converterA standard for transceivers, commonly used withGigabit (Gb) Ethernet and Fiber Channel, with ahot-swappable electrical interface. Gigabitinterface converter ports can support a widerange of physical media, from copper to opticalfiber, at lengths of up to hundreds of kilometers.

graphical user interfaceA type of user interface that allows users tointeract with electronic devices using imagesrather than text commands. Nexsan storageunits use a graphical user interface for systemconfiguration.

grounding braceletSee anti-static wrist strap.

GUISee graphical user interface.

Hhot-plug

To insert a new piece of hardware into acomputerized system while the system isrunning. See also hot-swap.

hot-swapTo replace a failed or faulty component of acomputerized system while the system isrunning. See also hot-plug.

II/O

Input/Output. The communication between aninformation processing system (such as acomputer or a Nexsan storage system’sRAID controller), and the outside world (either anoperator or another information processing

system). Inputs are the signals or data receivedby the system, and outputs are the signals ordata sent from it.

IECThe International Electrotechnical Commission.Prepares and publishes international standardsfor all electrical, electronic, and relatedtechnologies.

interconnect servicemoduleA module of the Nexsan E-Series storage unitsthat provides connectivity between all modulesin the chassis.

IP addressInternet Protocol address. A numerical labelassigned to each device (such as a computer,printer, or Nexsan storage unit) on a computernetwork that uses TCP/IP for communication.

iSCSIInternet Small Computer System Interface. Atransport protocol that provides for the SCSIprotocol to be carried over a TCP/IP network.

ISMSee Interconnect ServiceModule.

LLAN

See local area network.

LEDLight Emitting Diode. LEDs are used for indicatorlights on the front and back of Nexsan storageunits.

link moduleA module of single-controller Nexsan E18/E18Vstorage units that fits into a RAID controller slotand provides connections to themid-plane.

local area networkA computer network that links devices within asmall geographic area, such as a building orgroup of adjacent buildings.

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MMb

Megabit. Approximately onemillion (1,000,000)bits.

Mb/sMegabits (Mb) per second. Used to describe thespeed of network data transmission.

PPCIe

Peripheral Component Interconnect Express. Acomputer expansion card standard designed toreplace the older Peripheral ComponentInterconnect (PCI), PCI-eXtended (PCI-X), andAccelerated Graphics Port (AGP) standards.

podSee active drawer.

power supply unitA module that regulates electrical power to thecomponents of Nexsan storage units.

PSUSee power supply unit.

Rrack

A metal frame designed to hold hardwaredevices.

rack-mountedAttached to a rack.

rack mountHardware for attaching devices to a rack.

RAIDRedundant Array of Independent Disks. Asystem usingmultiple hard drives organized intoa single logical unit for the sharing or replicationof data in order to increase data integrity, fault-tolerance, and throughput. Also referred to as aRAID set. RAIDs are organized into

RAID levels, which describe their architectureand configuration.

RAID ControllerA hardware device, software program, orcombination of the two whichmanages thephysical disk drives in a RAID and presentsthem as a single logical unit to attached devices.The RAID Controllers in Nexsan storage unitsare hardwaremodules. Nexsan RAIDControllers also provide connections for systemadministration and configuration.

RAID levelA numeric indicator of the architecture used by aRAID. RAIDs can be built using any combinationof striping, mirroring, and parity. The levels arenumbered from 0 through 6. SomeRAID levelscan also be combined, and these configurationsare usually referred to with a two-digit number.For example, RAID 10 = RAID 1 + RAID 0.

railA type of rack mount that allows a device to beeasily slid into and back out of a rack.

SSAN

See storage area network.

SASSerial Attached SCSI. A serial version of theSCSI interface. A point-to-point architecture thatuses a disk controller with four or more channelsthat operate simultaneously. Each full-duplexchannel, known as a SAS port, transfers data at1.5Gb/s, 3Gb/s, or 6Gb/s in each direction. SASalso supports Serial ATA (SATA) drives, whichcan bemixed with SAS drives in a variety ofconfigurations.

SATASerial Advanced Technology Attachment. Aconnection standard for fixed and removablehard disk drives.

SCSISmall Computer System Interface. A collectionof standards and proposed standards forinput/output (I/O) communication, primarily

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intended for connecting storage subsystems ordevices to hosts.

SFPSmall Form-factor Pluggable. A type of gigabitinterface converter (GBIC) in a compact formfactor. The Fiber Channel ports or 10Gb iSCSIports on Nexsan storage devices are SFPs.

SSDSolid State Disk. A high-performance storagedevice that contains nomoving parts.

storage area networkAn architecture that provides for attachment ofremote computer storage devices to servers insuch a way that the devices appear as locallyattached to the operating system.

TTB

Terabyte. Approximately one trillion(1,000,000,000,000) bytes. Used to describe thestorage capacity of hard disk drives. A terabyteis usually computed as 1012(1,000,000,000,000) bytes, but can also becomputed as 240 (1,099,511,627,776) bytes(often called a “binary terabyte” and abbreviatedTiB).

TCP/IPTransmission Control Protocol/Internet Protocol.The set of communications protocols used forthe Internet and other similar networks. TCPprovides reliable delivery of messages betweennetworked computers. IP uses numeric IPaddresses to join network segments.

UU

Unit. The standard unit of measure fordesignating the vertical usable space, or height,of racks. 1U is equal to 1.75 inches. A devicethat is described as being 1U in height may beshorter than 1.75 inches, but, due to the designof most racks, will still take up 1.75 inches ofrack space.

WWAN

Seewide area network.

wide area networkA telecommunication network that covers abroad area or that links across metropolitan,regional, or national boundaries. Wide areanetworks are used to connect local areanetworks and other types of networks together,so that users and computers in one location cancommunicate with users and computers in otherlocations.

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Nexsan—SanDiego, USA

910 EHamilton Ave, CampbellCA 95008, United States

TechnicalServices:

North America: 866-2-NEXSAN (1.866.263.9726)

Worldwide: 1.760.690.1111

Support E-mail: [email protected]

SalesE-mail: [email protected]

Nexsan—European HeadOffice, UK

Units 33–35 Parker Centre, Mansfield RoadDerby, DE21 4SZ, United Kingdom

TechnicalServices:

Europe: +44 (0)1332 291600

Worldwide: 1.760.690.1111

Support E-mail: [email protected]

SalesE-mail: [email protected]

Copyright © 2010–2016 Nexsan. AllRightsReserved.

Nexsan® and the Nexsan logo are trademarksor registered trademarksofNexsan.

All other trademarksand registered trademarksare the property of theirrespective owners.

This product is protected byone or more of the following patents, and otherpending patent applicationsworldwide: United StatespatentsUS8,191,841,US8,120,922; United Kingdom patentsGB2466535B, GB2467622B,GB2467404B, GB2296798B, GB2297636B

Part Number: P0450139 Rev: A