Embed Size (px)
Citation preview
The Best Available Techniques (BAT) Reference Document for the
Non-Ferrous Metals Industries (NFM BREF)
Dr. Claus Meyer-Wulf
UNECE Workshop to promote the Understanding and
Implementation of Best Available Techniques (BAT) 20 - 22 April 2016, Berlin / Germany
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Outline of the Presentation ________________________________________________ • The History and Development of the NFM BREF
• The Structure of the NFM BREF
• The Description of Processes and Techniques
• The BAT Conclusions
• Summary and Outlook
2
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The History and Development of the NFM BREF ______________________________________
3
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The first NFM BREF was developed in the late 1990s and adopted in 2001
4
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Update of the NFM BREF __________________________________________________________ 2006 December Reactivation of the Technical Working Group 2007 September Kick-off Meeting 2008 November First Draft 2009 July Second Draft 2013 February Third Draft 2014 March Final Meeting 2014 October Final Draft During all phases • Collection of data and information • Plant visits • Commenting of draft papers 2010 IED => Industrial Emissions Directive changed legal framework and required new and time-consuming data collection Personal changes of BREF authors provided further delay
5
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The actual NFM BREF Final Draft
is published at
http://eippcb.jrc.ec.europa.eu/reference/nfm.html
6
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The Structure of the NFM BREF ______________________________________
7
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The Structure of the NFM BREF _____________________________________________________________ Preface Scope 1. General Information 2. General Processes and Techniques 3. Processes to produce Copper and its Alloys
from Primary and Secondary Raw Materials 4. ... Aluminium 5. ... Lead and Tin 6. ... Zinc and Cadmium 7. ... Precious Metals 8. ... Ferro Alloys 9. ... Nickel and Cobalt 10. ... Carbon and Graphite Electrodes, Cathodes and Shapes 11. Best Available Techniques Conclusions 12. Concluding Remarks and Recommondations for future Work 13. Annexes Glossary References
8
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
1 General Information _____________________________________________________________
1.1 Industry Overview 1.2 Copper and its Alloys 1.2.1 General Information 1.2.2 Sources of Materials 1.2.3 Production and Use 1.2.4 Production Sites 1.2.5 Key Environmental Issues 1.3 Aluminium 1.4 Lead and Tin 1.5 Zinc and Cadmium 1.6 Precious Metals 1.7 Ferro Alloys 1.8 Nickel and Cobalt 1.9 Carbon and Graphite
9
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
1.2.4 General Information - Copper Production Sites ________________________________________________________________ • Atlantic Copper S.A. Huelva Spain • New Boliden AB Harjavalta and Pori Finland
Rönnskär Sweden • Aurubis AG Hamburg and Lünen Germany
Pirdop Bulgaria Olen Belgium
• KGHM Polska Miedź S.A. Głogow 1 and 2 Poland Legnica Poland
• Metallo-Chimique N.V. Beerse Belgium Elmet S.L. / Berango Spain
• Montanwerke Brixlegg AG Austria Krompachy Slovakia
• Umicore S.A. Hoboken Belgium ________________________________________________________________ Total 16 Sites
10
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The Description of Processes and Techniques __________________________________________
11
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
2 General Processes and Techniques ________________________________________________________________ 2.1 Management Systems 2.2 Energy Management 2.3 Monitoring 2.4 Diffuse Emissions 2.5 Pretreatment, Preparation and Transfer of Raw Materials 2.6 Metal Production Processes 2.7 Sulphur Dioxide 2.8 Water and Waste Water Management 2.9 Residues Management 2.10 Decommisioning 2.11 Safety Issues 2.12 General Techniques to consider in the Determination of BAT 2.13 Emerging Techniques
12
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
2.4.3 Applied Processes and Techniques to prevent Diffuse Emissions and collect Off-Gases from Metal Production Processes ____________________________________________________________________
13
Figure 2.2: House in house fume collection system (Example from Aurubis Hamburg)
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Examples to prevent Diffuse Emissions and collect Off-Gases from Metal Production Processes / Improvement of existing Facilities ____________________________________________________________________
14
Examples from Aurubis Lunen Left: Fume collection hood Right: House in house fume collection system
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
2.12 General Techniques to consider in the Determination of BAT ____________________________________________________________________
15
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
3 Processes to produce Copper and its Alloys from Primary and Secondary Raw Materials ________________________________________________________________ 3.1 Applied Processes and Techniques 3.1.1 Primary Copper Production 3.1.1.1 The Pyrometallurgical Route 3.1.1.1.1 Concentrate to Matte Smelting 3.1.1.1.2 Converting etc. 3.1.2 Secondary Copper Production etc. 3.2 Current Emission and Consumtion Levels 3.3 Techniques to consider in the Determination of BAT 3.3.1 Materials Reception, Storage and Handling Processes 3.3.1.1 Techniques to reduce diffuse Emissions from Reception, etc. 3.3.1.2 Techniques to reduce diffuse Emissions from the Transport … 3.4 Emerging Techniques
16
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
3.3.4 Techniques to consider in the Determination of BAT in the Secondary Copper Production ________________________________________________________________
17
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Table 3.54 (Part 2): Operational and performance data for secondary smelting Company Aurubis Hamburg Umicore Hoboken Aurubis Lunen
18
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Table 3.54 (Part 3): Operational and performance data for secondary smelting Company Aurubis Hamburg Umicore Hoboken Aurubis Lunen Parameter Emission levels (mg/Nm3)
19
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The BAT Conclusions __________________________________________
20
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11 Best Available Techniques (BAT) Conclusions _______________________________________________________________ Scope General Consideration Definitions Abbreviations / Acronyms 11.1 General BAT Conclusions 11.2 BAT Conclusions for Copper Production 11.3 BAT Conclusions for Aluminium Production including Aluminia and Anodes Production 11.4 BAT Conclusions for Lead and Tin 11.5 ... Zinc 11.6 ... Precious Metals 11.7 ... Ferro-Alloys 11.8 ... Nickel and Cobalt 11.9 ... Carbon 11.10 ... Other Non Ferrous Metals 11.11 Description of Techniques
21
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11.1 General BAT Conclusions _______________________________________________________________ 11.1.1 Environmental Management Systems (EMS) 11.1.2 Energy Management 11.1.3 Process Control and Emissions Monitoring 11.1.4 Diffuse Emissions 11.1.5 Removal of Mercury 11.1.6 Reduction of Nox Emissions 11.1.7 Water and Waste Water Management 11.1.8 Noise 11.1.9 Odour
22
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11.1.7 Water and Waste Water Management _______________________________________________________________
23
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11.2 BAT Conclusions for Copper Production _______________________________________________________________ 11.2.1 Monitoring 11.2.1.1 Monitoring of Emissions to Air 11.2.1.2 Monitoring of Emissions to Water 11.2.2 Secondary Materials 11.2.3 Energy 11.2.4 Air Emissions 11.2.4.1 Diffuse Emissions 11.2.4.2 Channelled Dust Emissions 11.2.4.3 Organic Compounds Emissions 11.2.4.4 SO2 Emissions 11.2.4.5 Acid Emissions 11.2.5 Soil and Groundwater 11.2.6 Waste Water Generation 11.2.7 Waste
24
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11.2.4.1 BAT Conclusions for Copper Production Diffuse Emissions _______________________________________________________________
25
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
BAT 30 e. Crane Hood at the Aurubis Lunen Secondary Copper Smelter / TBRC _______________________________________________________________
26
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
11.2.4.2 BAT Conclusions for Copper Production Channelled Dust Emissions _______________________________________________________________
27
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
Summary and Outlook __________________________________________
28
The NFM BREF >>> UNECE Workshop, 20 – 22 April 2016, Berlin / Germany
The NFM BREF – Best Available Techniques (BAT) Reference Document for the Nonferrous Metals Industries is an excellent source of information regarding • Existing companies, sites and production techniques • Existing emissions • Techniques for environmental protection • etc.
The BAT Conclusions • include best available techniques and associated emission levels • are translated into all official EU languages and • are legally binding after publication in the EU Official journal • have to be implemented at existing installations within 4 years 29
Avenue de Broqueville 12 | B-1150 Brussels | Tel: +32 (2) 775 63 11 | [email protected]
www.eurometaux.eu
30
