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NON-FERROUS METALS - · PDF fileThe longtime tradition in casting and machine metal-working on home and foreign market, our firm takes notes since 1973. under the name TMPK - Factory

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NON-FERROUS METALS

The longtime tradition in casting and machine metal-working on home and foreign market, our firm takes notes since 1973. under the name TMPK -

Factory of metal product and constructions.

Since the year 2000 our firm works under the name IMPK - Industry of metal product and

constructions d.o.o., which is now in theprivate property. We have continued the

activity of metal altering in interconnected plant foundries, machine processings,

locksmitheies, producing and installing PVC carpentries.

Besides making the new equipment and parts, we do repairs andcorrections of different plant equipments, as well as the locksmith work,services of machine processing on delivered material and making spare parts for the

industry.

IMPK d.o.o. introduced a quality management system in accordance with the requirements of ISO 9001:2008 to achieve the highest possible quality level

of their services:

METAL PROCESSING WITH CASTING MACHINING PRODUCTION AND INSTALLATION OF PVC CARPENTRY

PRODUCTION PROGRAM

1.BRASS(MESSING,SONDERMESSING)-COPPER ALLOYS WITH Zn,Pb,Al

2.TIN BRONZE(ZINNBRONZE)

3.GUNMETAL(RED BRASS)

4.ALUMINIUM BRONZE

5.LEADED BRONZE(BLEIBRONZE)

6.OTHER COPPER ALLOYS

7.BEARING ALLOYS-WHITE METAL(BABBITT METAL)

8.SOFT SOLDERING ALLOYS

Rm =tensile strength in N/mm²Rp 0,2 = yield stress in N/mm²A5 = elongation in %HB = hardness brinell

N=GC =Continuous CastC=GZ =Centrifugal CastK=GK =Chill Cast,KokillengussP=GS =Sand Cast

BRASS(MESSING,SONDERMESSING)-COPPER ALLOYS WITH Zn,Pb,Al

Range of alloys P K C NChemical

composition %

Most inpurities Description and purpose

CuZn33Pb

Rm 180

Cu 63,0-67,0 Pb 1,0-3,0 rest is Zn

Sn 1,5 Fe 0,8 Ni 1,0 P 0,05 Al 0,10 Mn 0,20 Si 0,05

Alloy is corrosion resistant, stable in drinking water to 90C.Electric conductivity 10-14 m/Wmm2.Recomended for housing valves for

gas and water, construction and fitting parts in machinery, electronics, precision engineering,

optics and more.

Rp 0,2 70

A5 12

HB 45

d 8,60

CuZn37Al1

Rm 450

Cu 60,0-64,0 Al 0,3-0,8 rest is Zn

Ni 1,0 Sb 0,10 Mn 0,20 P 0,03 Sn 0,5 Fe 0,5 Si 0,10 As 0,10

Alloys suitable for casting molds and pressure, with bright metal surfaces,for sanitary fittings,

parts for the electrical fittings and the like.

Rp 0,2 170

A5 25

HB 105

d 8,50

CuZn40Pb

Rm 220 280

Cu 58,0-63,0 Pb 0,5-2,5 Al 0,2-0,8 rest is Zn

Sn 1,0 Fe 0,8 Ni 1,0 Si 0,05 Mn 0,5

Alloy suitable for chains and pieces of all kinds of structures, valves, castings, casts under pres-sure, mechanical engineering, electrical engi-

neering, precision engineering, optics and more.

Rp 0,2 120 120

A5 15 15

HB 75 75

d 8,40

CuZn25Al5 CuZn25Al5Fe3Mn4 CuZn25Al6Fe3Mn3

Rm 725 750Cu 60,0-66,0

Fe 2,0-4,0 Al 4,5-7,0 Mn 1,5-4,0 rest is Zn

Sn 0,20 Pb 0,20 Ni 1,0

Alloy suitable for chains and pieces of all kinds of structures, valves, castings, casts under pres-sure, mechanical engineering, electrical engi-

neering, precision engineering, optics and more.

Rp 0,2 400 480

A5 5 5

HB 180 190

d 8,20 8,20

CuZn35Al1 CuZn35Al1Fe1Mn3

CuZn35AlFeMn

Rm 450 475 500

Cu 57,0-65,0 Fe 0,5-2,0 Al 0,05-2,5 Mn 0,1-3,0 rest is Zn

Sn 1,0 Pb 0,5 Ni 3,0 Si 0,10

Sb+P+As=0,40

Alloys with moderate sliding properties for pres-sure nut, spindle nut presses, rolling devices and

stuffing casings and nozzles, nozzle pressure, mostly boat propellers and the like.

Rp 0,2 170 200 200

A5 18 18 18

HB 110 110 120

d 8,60

CuZn15Si4

Rm 400 500

Cu 78,0-83,0 Si 3,8-5,0 rest is Zn

Fe 0,6 Ni 1,0 Al 0,2 Mn 0,2 P 0,03 Pb 0,8 Sn 0,3

Structural material resistant to corrosion in seawater re, very good conductivity.Recomended for highpressured thin-walled parts in mechani-

cal engineering, shipbuilding, electrical and precision mechanics.

Rp 0,2 230 300

A5 10 8

HB 100 130

d 8,60

TIN BRONZE(ZINNBRONZE)

Range of alloys P K C N

Chemical composition

%

Most inpu-rities Description and purpose

CuSn14

Rm 200 220

Cu 85,0-87,0 Sn 12,9-15,0

Fe 0,20 Ni 1,0 P 0,2

Al 0,01 Mn 0,20 Si 0,01 Po 1,0 Sb 0,20 As 0,15 Zn 0,5

This alloy is very resistant to corrosion and sea water.Recomended for very chargeable sliding bearings and sliding panels.Becouse of high

cost of raw materials should be directed to the selection of other quality (type).

Rp 0,2 140 150

A5 3 2 1,5

HB 85 95

d 8,68

CuSn12

Rm 240 270 300

Cu 85,0-88,5 Sn 10,8-12,8

Ni 2,0 Sb 0,2 Mn 0,2 P 0,05 Zn 0,5 Fe 0,25 Si 0,05 S 0,05 Pb 1,0 Al 0,01

Alloys resistant to abrasion, resistant to corrosion and sea water.Reco-mended for clutch parts,clutch nut loaded spindle turning, cornice worm wheel, rims and structural parts in the form of tubes, cartridge cylinder,

highpressured standing and sliding rails.

Rp 0,2 130 150

A5 7 5 8 6

HB 80 95 90

d 8,80

CuSn12Ni CuSn12Ni2

Rm 280 300

Cu 84,0-87,5 Sn 11,0-13,0

Ni 1,5-2,5

Mn 0,2 Pb 0,3 Zn 0,4 Fe 0,20 Sb 0,10 Al 0,01 Si 0,04 S 0,05 P 0,2

Alloys resistant to abrasion, resistant to corrosion and sea water,resistant to cavity.Recomended for highpressured clutch parts, wreaths worm

wheel,when under load (as unit load) c = 150-800 N/cm2, with short load c = 2000 - 2500 N/cm2, the centrifugal casting under permanent load-ing c = 200-1250 N/cm2, transient loads N/cm2 4000-4500, gears, nuts loaded turning, for highly loaded fittings, pump housing, water turbine

blades and the like.

Rp 0,2 160 180

A5 12 8 10

HB 90 90 95

d 8,60

CuSn12Pb CuSn12Pb2

Rm 240 280

Cu 84,0-87,5 Sn 11,0-13,0 Pb 1,5-2,5

Zn 0,5 Ni 2,0 Fe 0,20 Sb 0,2 Al 0,01 Mn 0,2 S 0,06 P 0,2

Alloy for bearings with good mechanical properties under difficult work-ing conditions and with good wear resistance, particularly resistance to corrosion and sea water.Recomended for plain bearings with high peak periodic loads(shock loads up to 6000 N/cm2), for highly stressed rails

and plates,for highly loaded plain bearings,for the pressures of 12,000 N/cm2, connecting rod bearings, spindle nut loaded with higher speeds.

Rp 0,2 130 150

A5 3 5 7

HB 80 90

d 8,90 8,90

GUNMETAL(RED BRASS)

Range of alloys P K C NChemical

composition %

Most inpu-rities Description and purpose

CuSn10Zn CuSn10Zn2

Rm 260 270

Cu 86,0-89,0 Sn 9,1-11,0 Zn 1,0-2,0

Fe 0,25 Ni 2,0 P 0,06 Al 0,01 Mn 0,2 Si 0,01 Sb 0,3 Pb 1,50 S 0,10

Something harder alloy resistant to sea water.Recomended for slid-ing spreader, bearings, moderately loaded sliding parts and clutch parts, wheels for worm wheels with low sliding speeds, wrap rolls in the paper industry, coating calender rolls, shells of marine shafts

and the like.

Rp 0,2 130 140

A5 15 10

HB 75 80

d 8,70

CuSn7ZnPb

CuSn7Pb7Zn3

Rm 210 260

Cu 81,0-85,0

Sn 6,0-8,0 Pb 5,0-8,0 Zn 2,0-5,0

Ni 2,0 Sb 0,35 P 0,10 Fe 0,20 Si 0,01 S 0,10 Al 0,01

Medium hard alloy with good resistance to corrosion and sea water with good sliding properties under severe conditions.Recomended

for axial bearings, binding lever, slide bearings for general engineer-ing (peak load up to 4000 N/cm2), medium duty sliding panels and

laths, normal and plain bearings,highpressured axis of structural steel without heat treatment and the heat treatment, for bearings with lighter presses for angle bending, axle bearings piston loads

up to 4000 N/cm2, covers for marine shafts, sliding and adjustable rack for machine tools , medium loaded midfield castings, rings and

friction plates.

Rp 0,2 100 120

A5 12 12

HB 65 70

d 8,80

CuSn5ZnPb

CuPb5Sn5Zn5

Rm 220 250

Cu 84,0-86,0

Sn 4,0-6,0 Pb 4,0-6,0 Zn 4,0-6,0

Fe 0,30 Sb 0,25 Al 0,01 Si 0,04 S 0,10 P 0,5

Ni 2,50

Alloys with good casting ability suitable for soldering and brazing, resistance to sea water.Recomended for housing valves for water

and steam up to 225C,for normally billed pump housings, complex castings with thin walls, for parts in the form of tubes or profiles,

for less loaded bearings and slip rings especially when insufficient lubrication, guides for valve seats and the like.

Rp 0,2 90 110

A5 13 13

HB 60 65

d 8,70

CuSn6ZnNi

Rm 270Cu 83,0-87,5

Sn 5,5-7,0 Pb 2,5-4,0 Zn 1,5-3,0 Ni 1,5-2,5

Sb 0,3 rest 0,5 of wich P 0,05

Structural materials of good strength and elongation, good casting ability, resistant to sea water.Recomended for the fittings and pump

housings and castings that require primarily sealing ability.

Rp 0,2 140

A5 15

HB 75

d 8,70

ALUMINIUM BRONZE

Range of alloys P K C NChemical

composition %

Most inpurities Description and purpose

CuAl9Ni CuAl10Fe2Ni3

Rm 320 550

Cu 88,0-86,0 Al 8,5-10,0 Ni 1,5-4,0 Fe 1,0-3,0

Sn 0,30 Pb 0,30 Zn 0,50 Mn 0,50 Si 0,20

Alloys of good resistance to corrosion.Recomended for parts in the chemical and food industries, fittings and the like.

Rp 0,2 120 200 220

A5 15 20

HB 80 85 120

d 7,50

CuAl10Fe CuAl10Fe3

Rm 500 550

Cu 83,0-89,0 Al 8,5-11,0 Fe 2,0-5,0

Sn 0,30 Pb 0,20 Zn 0,40 Ni 3,0 Mn 1,0 Si 0,10

This alloy is stable at temperatures between-200C and +200 C.Recomended for mechanicly loaded bearing parts, gear housings, nozzles handles elec-trodes, indulged by gear, bevel gear, synchronous rings, contact fork in the

textile machinery industry and cars.

Rp 0,2 180 200

A5 13 18

HB 115 130

d 7,50

CuAl10Ni CuAl10Fe5Ni5

Rm 600 650

Cu 76,0-81,0 Al 8,5-11,0 Fe 3,5-5,5 Ni 3,5-6,5

Sn 0,20 Pb 0,10 Zn 0,50 Mn 3,0 Si 0,1

This alloy is stable in cold and hot sea water,resistant to vibration, enhanced expression of strength, resistant to corrosion.Recomended for highly pres-sured parts of steam valves, turbine rotors, feedback sheets, dividing head,

for the parts for petrochemical, marine propellers, gears , the worm wheel of Stephenson pipes, pump housing and the like.

Rp 0,2 250 280

A5 10 12 13

HB 140 150

d 7,60

CuAl11Ni CuAl11Ni6Fe6

Rm 680 750

Cu 71,0-78,0 Al 9,0-11,5 Fe 4,0-6,0 Ni 5,0-7,0

Sn 0,20 Pb 0,05 Mn 2,5 Si 0,10 Mg 0,6

Alloy high strength, resistant to cold and hot sea water, resistant to vibra-tions in the air, resistant to corrosion, and in good lubrication submitted

very high pressures.Recomended for parts in hydraulics that are exposed to high impact loads, crank-shaft bearings with high loads up to 2500 N/cm2, wreaths worm wheels, compression nut Kaplan turbine blades, rotor pumps

and the like.

Rp 0,2 320 380

A5 5

HB 170 185

d 7,60

CuAl8Mn

Rm 440 450

Cu 82,0-85,0 Al 7,0-9,0 Mn 5,0-6,5 Ni 1,0-2,0

Sn 0,20 Pb 0,1 Si 0,9

Fe 0,80 Zn 0,2

Alloy with low permeability (1.03) at low electrical conductivity (3 m / W) resistance to sea water.Recomended for making parts with corrosion

resistance with low magnetic properties,for parts of propeller of Stephenson tubes, for special purposes in shipbuilding-lids, refrigerators, heat exchang-

ers, valves and the like.

Rp 0,2 180 200

A6 18 30

HB 105 105

d 7,50

LEADED BRONZE(BLEIBRONZE)

Range of alloys P K C N

Chemical composition

%

Most inpurities Description and purpose

CuPb5Sn CuPb5Sn10

Rm 240

Cu 84,0-87,0 Pb 4,0-6,0 Sn 9,0-11,0

Ni 1,5 Sb 0,35 Zn 1,0 Fe 0,25 P 0,05

Structural materials resistant to corrosion, especially resistant against diluted sulfur, salt and fat acid.Recomended for fitting parts resistant to corrosion and acids, for bearings calender rolls and rolls for hot

rolling.

Rp 0,2 130

A5 15

HB 70

d 8,70

CuPb10Sn CuPb10Sn10

Rm 180 220

Cu 78,0-82,0 Pb 8,0-11,0 Sn 9,0-11,0

Zn 2,0 Fe 0,25 Ni 2,0 Sb 0,5 P 0,05 Al 0,01 Mn 0,2 Si 0,01 S 0,10

Alloys for bearings with good sliding properties and wear resistance. Advisable for plain bearings with higher load on the surface, bear-

ings for automotive, railway bearings for hot rolling.Maximal load in good lubrication to 6000 N/cm2, for bearings with internal combus-

tion engine requires to 10000 N/cm2, for bearings in the gearbox, the flywheels and the like.

Rp 0,2 80 110

A5 7 6

HB 65 70

d 9,00 9,00

CuPb15Sn CuPb15Sn7

Rm 170 220

Cu 75,0-79,0 Pb 13,0-17,0 Sn 7,0-9,0

Zn 2,0 Fe 0,25 Ni 2,0 Sb 0,5 P 0,10 Al 0,10 Mn 0,2 Si 0,01 S 0,10

Alloys for bearings with good sliding properties and bearings to oper-ate in harsh conditions at the occasional poor lubrication with grease and water,resistant to sulfuric acids.Recomended for plain bearings

with high specific pressure,for bearings without bearing white metal, also inlaid with copper pipes for smoothing of gadgets for cold rolling.

Maximal load in good lubrication to 5000 N/cm2.Also it is recom-mended for rod bearings with internal combustion engine with a

maximum load of 7000 N/cm2 and fittings resistant to acid.

Rp 0,2 80 110

A5 5 8

HB 60 65

d 9,10 9,10

CuPb20Sn CuPb20Sn5

Rm 160 180

Cu 70,0-78,0 Pb 18,0-23,0 Sn 4,0-6,0

Zn 2,0 Fe 0,25 Ni 2,5

Sb 0,75 P 0,10 Al 0,01 Mn 0,2 Si 0,01 S 0,10

Alloys for bearings with excellent sliding properties, particularly for bearings under poor working conditions at the occasional poor lubrica-

tion and lubricate with the water, with good resistance to sulfuric acid and corrosion.Casting abilitys are worse than of P.CuPb5Sn7.Recomended for mills bearings with low sliding speeds, the water

pumps,cold rolled sheet, plates and maximum load for good lubrica-tion to 4000 N/cm2, for higher load of bearings in engines with inter-

nal combustion with a maximum load of 7000 N/cm2.

Rp 0,2 90 90

A5 6 7

HB 50 60

d 9,30 9,30

OTHER COPPER ALLOYS

Range of alloys

Chemical composition

%

Most inpuri-ties Description and purpose

CuMn2

Rm >260

Mn 1,5-2,0 rest is Cu

Pb 0,03 Fe 0,1 Zn 0,2

other total 0,2

Alloy more resistant to temperatures and higher corrosion resistance com-pared to copper.Recomended for the

parts of the chemical industry.

Rp 0,2 >90

A5 45

HB 65

d

CuMn5

Rm >350

Mn 4,00-5,00 rest is Cu

As CuMn2 recommended for parts in the chemical industry.

Rp 0,2 >160

A5 35

HB 80

d

CuSi2Mn

Rm 290-340

Si 0,8-2,2 Mn 0,3-0,7 rest is Cu

Pb 0,06 Fe 0,25 other

total 0,5

Alloy with very good capabilities for welding, resistance to high temperature and high resistance against corrosion.Recomended for making bolts, nuts,

plugs and the like.

Rp 0,2 80

A5 40

HB 65

d

CuSi3Mn

Rm 340-460

Si 2,7-3,6 Mn 0,5-1,3 rest is Cu

As CuSi2Mn recommended for parts in the chemical industry.

Rp 0,2 100

A5 40

HB 80

d

CuNi1,5Si

Rm 470

Ni 1,0-1,6 Si 0,4-0,7 rest is Cu

total 0,3

Alloy with high electrical conductivity and high tensile hardness.Recomended for making screws, studs, fittings for

overhead lines.

Rp 0,3 350

A6 10

HB 145

d

CuNi2Si

Rm 490

Ni 1,6-2,5 Si 0,5-0,8 rest is Cu

total 0,5

Rp 0,4 340

A7 15

HB 160

d

CuNi3Si

Rm 690

Ni 2,6-2,45 Si 0,8-1,3 rest is Cu

total 0,6

Rp 0,5 540

A8 8

HB 200

d

CuCo2Be

Rm 500-800

Co 2,0-2,8 Be 0,4-0,7 rest is Cu

Ni+Fe=0,5 other total 0,5

Alloy with high electrical conductivity and high tensile hardness.Very resistant to elevated temperatures.Recomended

for making electrodes for spot and seam welding.

Rp 0,6 430-530

A9 3

HB 140-180

d

CuBeNi2

Rm 440

Be 0,8-1,2 Ni 2-2,5 rest is Cu

Fe+Al=0,5Medium electrical conductive alloy,

resistant to elevated temperatures.Elec-trodes for spot and seam welding.

Rp 0,7 350

A10 5

HB 110-140

d

BEARING ALLOYS-WHITE METAL(BABBITT METAL)

Range of alloys

Chemical composition

%Most inpurities

Hardness brinellDescription and purpose

20C 50C 100C

L.Sn89Sn 88-90 Sb 7-8 Cu 3-4

Fe 0,10 Zn 0,03 Al 0,03 Bi 0,05 As 0,05 Pb 0,35

Fe+Zn+Al+Bi=0,10

24 19 12

Alloys with very good adhesion to the substrate and very well casting.

Recomended for prospecting exposed to large dynamic stresses, which may occur

elevated operating temperatures.

L.Sn80Sn 79-81 Sb 10-12 Cu 8-10

Fe 0,10 Zn 0,03 Al 0,03 Bi 0,05 As 0,05 Pb 0,35

Fe+Zn+Al+Bi=0,10

27 20 10

L.Sn80Pb

Sn 79-81 Pb 1-3

Sb 11-13 Cu 5-7

Fe 0,10 Zn 0,05 Al 0,05 Bi 0,10 As 0,10

Fe+Zn+Al+Bi

27 20 10This alloy is very well cast and clinging

to surface.Recomended for deposits exhibited to high dynamic stresses.

L.PbSn9Cd

Sn 8-10 Sb 13-15

Cu 0,5-1,5 Cd 0,75-1,0 Ni 0,4-0,6

As 0,75-1,0 Pb ostatak

Fe 0,10 Zn 0,05 Al 0,05 Bi 0,10

Fe+Zn+Al+Bi=0,15

28 23 15 Alloys fit for the red iron and steel, well cast.Recomended for housing.

L.PbSn6Cd

Sn 5-7 Sb 14-16

Cu 0,5-1,5 Cd 0,75-1,0 Ni 0,4-0,6

As 0,75-1,0 Pb ostatak

Fe 0,10 Zn 0,05 Al 0,05 Bi 0,10

Fe+Zn+Al+Bi=0,15

20 21 15 With the highest demands in terms of load and slipping.

L.PbSn10

Sn 9,5-10,5 Sb 14,5-16,5 Cu 0,5-1,5 Pb ostatak

Fe 0,10 Zn 0,05 Al 0,05 Bi 0,10 As 0,30 Cd 0,30 Ni 0,10

Fe+Zn-Al+Bi

23 16 9

Alloy adherent to gunmetal and well cast.Recomended for reservoirs with

moderate demand for slipping and load.

L.PbSn5

Sn 4,5-5,5 Sb 14,5-16,5 Cu 0,5-1,5 Pb ostatak

Fe 0,10 Zn 0,05 Al 0,05 Bi 0,10 As 0,30 Cd 0,30 Ni 0,10

Fe+Zn+Al+Bi=0,15

22 13 6

Range of alloys

Chemical composition %Lowest

operating temperature C

Description and purpose

Sn Pb Permitted deviation of Sn Most inpurities

S.Sn20 20 80

+/- 50%

Bi most 0,25 Fe most 0,02 As most 0,05 Al most 0,005 Zn most 0,005

275 Coating and metal bonding

S.Sn25 25 75 275For machine and flame brazing

S.Sn30 30 70 249

S.Sn33 33 67 242Solder smearing

S.Sn35 35 65 237

S.Sn40 40 60 223 Lead solder, soldering lead sheath cables

S.Sn50 50 50

+/- 100 %

200 For general purposes

S.Sn60 60 40 185 For fine soldering,for galvanized wire for electrical purposes

S.Sn75 75 25 185 Coatings for metals

SOFT SOLDERING ALLOYS