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7/25/2019 Note 5 Component of welding procedures.pptx
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B YD R M A H A M A D N O R
COMPONENT OF WELDINGPROCEDURES
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GENERAL INFORMATION
State the material and r!"e## S$!rt d!"$ment% P&R re!rt
Rele'ant ali"ati!n "!de
Date te#t et"
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(OINT AND DETAILS
T)e !* +!int $#edd$rin, te#t
Ba"-in, #tri
alied !r n!t
Ba"-in, !r $r,in,,a#
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(OINT DETAIL
S-et"h !* +!int *!r.a#e materialrearati!n/ #!me
time n!t in"l$ded Sh!0 the detail !*
r!!t ,a/ r!!t *a"e/
.a-in, i* an)1T% Thi"-ne## !* the
late2ie
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BASE MATERIAL
Sh!0 the material that $#ed d$rin, te#t
Or #!me #h!0 .) P and ,r!$ !* material
P3 *!r "ar.!n #teel/ P4 *!r #tainle## #teelThe #i5e and thi"-ne## !* the material
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MATERIAL GROUPING
Ba#e metal# material ha'e .een a##i,ned P%N$m.er#!r S%N$m.er#
T! red$"e the n$m.er !* 0eldin, and .ra5in,r!"ed$re 6$ali7"ati!n# re6$ired1
Ferr!$# .a#e metal# ha'e .een a##i,ned Gr!$N$m.er# "reatin, #$.#et# !* P%N$m.er# and S%N$m.er#1 that are $#ed 0hen WPS# are re6$ired t!.e 6$ali7ed .) ima"t te#tin, .) !ther Se"ti!n# !rC!de#1
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THIC8NESS RANGE
Sh!0 the ran,e# !* thi"-ne## 6$ali7ed
%319 mm t! 33mm 6$ali7ed *!r ie :,r!!'e 0eld;
%An) ran,e !* thi"-ne## *!r 7llet 0eld
%An) #i5e !* ie i* 7llet +!int 0a# $#ed Ma
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THIC8NESS RANGE
The thi"-ne## 6$ali7ed ma
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FILLER METAL
SFA N!% Gr!$ !* 7ller metal in term !*
handlin,/ r!ertie# and !ther# "riteria AWS N!% the "la## n$m.er !* ele"tr!de27ller
0ire
Other arti"$lar related t! 7ller metal #h!0n
in thi# "!l$mn
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POSITION
P!#iti!n !* 0eldin, er*!rmed d$rin,
te#t P!#iti!n #hall .e the ea#) !#iti!n
The $hill and d!0n hill i# e##entialt! .e in"l$de in the WPS
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PREHEAT
Menti!n the temerat$re *!rreheat
The inter%a## temerat$re in.et0een 0eldin,
S!me time meth!d !* heatin,
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POST WELD
The item #imilar li-e reheat
The temerat$re re6$ired *!r !#t0eld heat treatment
@%C *!r %> h!$r
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ELECTRICAL CHARACTERISTIC
It #h!0n "$rrent/'!lta,earameter#/
N!rmall) in ran,eTra'el #eed/ heat
in$t et"/
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WELDING TECHNI&UE
E
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GAS PARAMETER
T)e !* ,a# !r ,a##e#$#ed *!r #hieldin, and$r,in, i* re6$ired .)the r!"e##
Ga# arameter #$"h a#"!m!#iti!n/ !0%rate
Ga# mi
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WELDING SUMMARY
C!n"l$#i!n *!r thearameter# $#ed in the0eldin,
C$rrent/ #i5e !*ele"tr!de/ !larit) et"1