64
NRC Region II Visit October 24, 2008

NRC Region II Visit

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

NRC Region II Visit

October 24, 2008

Progress Energy Overview

Nuclear Leadership Team

Fleet Organizational Changes

Nuclear PerformanceRecent accomplishmentsCurrent challenges

NRC Management Insights

Agenda

2

Progress Energy

~ 3.1 million customersProgress Energy Carolinas

~ 1.4 million customers12,400 megawatts of generation2007 Energy Mix – 44% nuclear

Progress Energy Florida~ 1.7 million customers9,400 megawatts of generation2007 Energy Mix – 18% nuclear

3

Progress Energy service territory in green

Hydro1%

Coal35%

Gas/Oil44%

Nuclear20%

Progress Energy Year-End 2007

4

Coal47%

Gas/Oil18%

Nuclear35%

Capability Mix (MWs) Generation Mix (MWHs)

Hydro

<1%

Progress Energy’s Balanced Solution

5

New Nuclear Plants33,000

4,000

5,000

6,000

7,000

8,000

9,000

10,000

2008

2011

2016

2017

2019

2020

Planned nuclear generation capacity - MWs

6

Progress Energy Executive Team

Progress Energy, Inc.William D. JohnsonChairman, President andChief Executive Officer

Mark F. MulhernSenior VP andChief Financial Officer

John R. McArthurExecutive VPGeneral Counsel and Corporate Secretary

PE Carolinas, Inc.Lloyd M. YatesPresident andChief Executive Officer

PE Florida, Inc.Jeffrey J. LyashPresident andChief Executive Officer

Nuclear GenerationJames ScarolaSenior VP andChief Nuclear Officer

Power OperationsPaula J. SimsSenior VP

Energy DeliveryMichael A. LewisSenior VP

Energy DeliveryJeffrey A. CorbettSenior VP

Nuclear Generation Team

7

Ben WaldrepVP-BNP

Chris BurtonVP-HNP

Danny RoderickVP-New Plants

Joe DonahueVP-Engineering

Dale YoungVP-CR3

Tom WaltVP-RNP

TBDVP-Oversight

Jim ScarolaSenior VP and CNO

Bob DuncanVP-Nuclear Operations

Operational Excellence and SafetyNew emergency sirens for all stations with battery backupNRC B.5.b implementation and inspections at all four sitesSuccessful force-on-force drills at RNP and CR3 (2nd round)Fire protection modificationsContainment sump projectsSAMG diesels at BNPCharging Safety Injection Pump transfer switch at HNPINPO Excellence at HNP and RNP

Strategic ActionsSubmitted Harris and Levy COLAsLicense renewalOrganizational changes

8

Accomplishments

New Position - VP of Nuclear OperationsAccelerate fleet alignmentAccelerate organizational learningImprove fleet performanceGain efficiencies and synergies

New Position – VP of Nuclear OversightProvide greater independenceImprove transparency of organizationGreater consistency in processes

Two additional board members with nuclear experience

Changes in external oversight committees

New positions in Chief Engineering Section

Workforce strategy

9

Organizational Changes and Personnel

Fleet Workforce Strategy5 year staffing plans proactively address attritionSupport for local universities, community colleges, and technical schoolsTraining programs, including multiple license classesKnowledge transfer and retention programsLeadership development and succession Rotation of senior and middle managers within fleetDiversity outreachDedicated recruiting staff

10

Staffing/Personnel Development

Vacancy Reductions:BNP reduced from 81 to 30 CR3 reduced from 20 to 15HNP reduced from 30 to 11RNP reduced from 40 to 14

11

Staffing

8 413 7

138

8 17

0

10

20

BNP CR3 HNP RNP

Initial License Classes

RO SRO

30 15 17 315

3 79

0204060

BNP CR3 HNP RNP

Staff Increases

Ops Training

12

Nuclear GenerationOrganization

Chief Nuclear Officer

VP – RNP VP – HNP VP – CR3 VP – BNP VP – NPC VP – NuclearOversight

VP – Nuclear Operations

Fleet Operations

Work Management

Training

Protective Services

Workforce Strategy

Continuous Business

Excellence

Fleet Support Services

Business Operations

HR

VP – Nuclear Engineering

Engineering

Fuels

Project Management

M&CS

NIT

Individual unit performance

Fleet performance

Fleet functional area opportunities

Missing top quartile benchmarks

13

What’s The Concern?

A transformation is needed in order to develop and sustain a top quartile

performing fleet again

Fleet standardization model. Through standardization comes efficiency and consistency. Standardize at industry best practices.

Immediate Focus AreasCommon Conduct of Operations for each functional areaFleet Alignment ManualChange Management Plan

14

Fleet Nuclear Operations Model

Governance Oversight Support Perform

New Model

“Action Team” Mission: Industry best practices at all site locations Governance, Oversight, Support, Perform

15

BNP CR3 HNP RNP

Fleet Functional Area Manager

Action Team Chair is Fleet Functional Area Manager

15

Standardization

Centralization

2009 – 2011 Planning Linkage

Lean Projects/Tools

16

NGG Fleet Improvements

External Oversight Structure

17

NSRC NSOC

Chair -VP Auditing

External Consultants(One From Each

Site)President PEC President PEF

CEO/BOARDCNO

CNOSite Vice President

Chair -VP Oversight

External Consultant

Ex-Regulator

External ConsultantEx-Utility/Licensee

NGG Peer Site VP

External Oversight Structure

18

BNPEx-Regulator

Southern CompanyHNP VP

CR3Ex-Regulator

OconeeBNP VP

HNPEx-Regulator

INPORNP VP

RNPEx-Regulator

DukeCR3 VP

2 Ex-RegulatorsINPODuke

Lloyd Yates – President PECJeff Lyash – President PEF

Nuclear Safety Review Committees

Nuclear Safety Oversight Committee

Provide Greater IndependenceNuclear Oversight VP reports directly to CNOOversight managers no longer report to Site VPMore direct line of communication from “Control Room to Board Room”

Improve Transparency of Organization

Greater Consistency In ProcessesCoordination of assessments

19

NGG Internal Oversight Changes - Objectives

NGG Oversight Structure - New

20

Vice President Nuclear

Oversight

Mgr-Brunswick NOS

Mgr-Crystal River NOS

(Typical)

Supervisor -Quality Control

Receipt Inspector

QC Inspector

Mgr-HarrisNOS

Mgr-Robinson NOS

Mgr-Corporate NOS

Superintendent -Oversight

Superintendent -Vendor Quality

SupervisorEmployee Concerns

Mgr-New Plant NOS

New ReportingAlignment New Position

Chief Nuclear Officer

Superintendent -NOS

21

Nuclear EngineeringOrganization

Joe Donahue VP Nuclear Engineering

George Attarian General Manager

Nuclear Engineering

Mgr Nuclear Design Engineering

Mgr Nuclear Technical Services

Mgr Nuclear Systems

Performance

Mgr Probabilistic Safety Assessment

John Siphers Manager Nuclear Fuel and Safety

Analysis

John Ferguson Manager Materials

Services

Michael Heath Supervisor License

Renewal

VacantGeneral Manager

NGG Projects

•Improve design rigor•Fleet efficiencyenhancements

•Equipment reliability•Component engineers•Engineering programs

•System performance•Key engineering industryresponses

Industry IssuesGSI-191 - Assessment of Debris Accumulation on PWR Sump PerformanceGL 2008-01 - Managing Gas Accumulation in Emergency Core Cooling, Decay Heat Removal and Containment Spray Systems

Plant PerformanceEquipment reliabilityRisk reduction

Engineering OrganizationEngineering alignment and performanceEngineering staffing

22

Fleet Engineering Focus

AREVA fuelTransitioning from GE to AREVA at BNPHigh Thermal Performance Fuel at PWRs

FME program and control

Reactivity management

Sound fuel inspections

Strict reactor maneuvering controls

23

Fuel Performance

HNP is a pilot plant for NFPA-805Submitted license amendment request in May 2008

Implement by December 2010

Submittal schedule for other plants

CR3 – 1Q 2010

RNP – 3Q 2010

BNP – 3Q 2011

Industry leadership

24

Fire Protection

CR3 & HNP: Completed Alloy 600 mitigation of pressurizer

CR3: Replacing steam generators in 2009

RNP: Current status

BNP: Inspecting dissimilar metal welds earlier than scheduled at both units due to operating experience

Industry leadership

25

Reactor Coolant System Materials

26

Brunswick Nuclear PlantBen Waldrep

Vice President

27

Barry DavisManager -Eng

Steve HowardManager - Ops

Annette PopeManager - Maint.

Hall WallManager - O & S

Jerry JohnsonManager- E&RC

Mike WilliamsManager -Training

John TitringtonManager - NAS

Mike AnnaconeDirector – Site Operations

Ed Wills Plant General Manager

Leadership TeamBen WaldrepVice President

Phyllis MentelManager - NSS

In position greater than 2 years

In position 1 - 2 years

In position less than 1 year

John BeckerSupt – Major Proj

Randy IveyRecovery Manager

Paul DubrouilletSupv - Plant Support Group

Jerry FatkinManager –Human Performance

BNP1 NRC Performance Indicators

28

Cornerstone/Barrier Current Value

Indicator Color(Margin in Green)

Industry Quartile

Unplanned Scrams 0.0 100% 1st

Unplanned Scrams with Complications 0.0 100% 1st

Unplanned Power Changes 0.0 100% 1st

MSPI-AC Power 4.90 E-08 95% Not Applicable

MSPI – HPCI Injection 2.80 E-07 72% Not Applicable

MSPI – Heat Removal-RCIC -3.60 E-08 104% Not Applicable

MSPI – RHR -5.60 E-07 156% Not Applicable

MSPI – Service Water System – SW 3.70 E-07 63% Not Applicable

Safety System Function Failures 2.00 67% 3rd

RCS Activity 0.000 100% 1st

RCS Leakage 14.00% 72% 4th

ERO Drill/Exercise Performance 97.0 % 70% 2nd

ERO Drill Participation 100.0% 100% 1st

ERO Alert & Notification System 99.9% 98% 1st

Occupational Exposure Control 0.00 100% 1st

RETS/ODCM Effluents 0 100% 1st

28

BNP2 NRC Performance IndicatorsCornerstone/Barrier Current

ValueIndicator Color

(Margin in Green)Industry Quartile

Unplanned Scrams 0.8 73% 3rd

Unplanned Scrams with Complications 0.0 100% 1st

Unplanned Power Changes 0.8 87% 2nd

MSPI-AC Power 2.40 E-08 98% Not Applicable

MSPI – HPCI Injection 1.70 E-07 83% Not Applicable

MSPI – Heat Removal-RCIC -2.00 E-09 100% Not Applicable

MSPI – RHR -4.40 E-07 144% Not Applicable

MSPI – Service Water System – SW -1.40 E-07 114% Not Applicable

Safety System Function Failures 2.00 67% 3rd

RCS Activity 1.700% 96.6% 4th

RCS Leakage 10.00% 80% 3rd

ERO Drill/Exercise Performance 97.0% 70% 2nd

ERO Drill Participation 100.0% 100% 1st

ERO Alert & Notification System 99.9% 98% 1st

Occupational Exposure Control 0.00 100% 1st

RETS/ODCM Effluents 0 100% 1st

29

BNP1 Unit Performance - Generation

30

BNP2 Unit Performance - Generation

31

BNP1 Unit Performance – Capability Factor

93.24 92.6590.27

89.20 89.56 89.01

84

86

88

90

92

94

96

2003 2004 2005 2006 2007 2008 YE

BNP-1 Top Quartile Median

3224 month operating cycle32

BNP2 Unit Performance – Capability Factor

93.53 93.17

90.32

86.55 87.55

91.35

84

86

88

90

92

94

96

2003 2004 2005 2006 2007 2008 YE

BNP-2 Top Quartile Median

3324 month operating cycle33

BNP1 Unit Performance - INPO Index

97.9690.18 89.31 86.73 89.63 91.15

60

70

80

90

100

2003 2004 2005 2006 2007 2008 YE

BNP-1 Top Quartile Median

34

2008 Year-To-Date: 93.74

Historical INPO Index data is based on current Index calculation34

BNP2 Unit Performance - INPO Index

91.71 92.80

80.70

67.28

82.19

94.58

60

70

80

90

100

2003 2004 2005 2006 2007 2008 YE

BNP-2 Top Quartile Median

35

2008 Year-To-Date: 77.59

Historical INPO Index data is based on current Index calculation35

STEP 2010 Improvement Plan progress

Corrective Action Program improvements

Permanent sodium hypochlorite system

Once through ventilation

Leadership Academy training

Equipment ReliabilityNo Load disconnect switchesCondenser upgradesLarge Pump and Motor programPM program/single point vulnerability projects/RRILLegacy FME actions

36

2008 Accomplishments

SAMG diesels

Service Water System reliability improvements

EDG reliability improvements

B.5.b. implementation and inspection

Emergency siren replacement

37

2008 Accomplishments

Emergency diesel generator reliability

Tritium (stabilization pond project)

STEP 2010 Improvement Plan

CAP and Human Performance improvements

Service water system reliability improvements

Major Projects implementation

Permanent SAMG diesels

NRC EP graded exercise (11/18/08)

38

2008/2009 Initiatives & Challenges

39

Crystal River Nuclear Plant Dale Young

Vice President

40

Steve CahillManager- Eng

Chuck MorrisManager - Ops

Bill BrewerManager - Maint.

Ivan WilsonManager - O & S

Lee HughesSupt - Chem

Mark RigsbySupt - RP

Russ HarveySupv - Plant Support Group

Rick HonsManager -Training

Phyllis DixonManager NAS

Jon A. FrankeDirector – Site Operations

Jim Holt Plant General Manager

Leadership TeamDale E. YoungVice President

VacantManager - NSS

In position greater than 2 years

In position 1 - 2 years

In position less than 1 year

Harold WalkerManager -Human Performance

CR3 NRC Performance Indicators

41

Cornerstone/Barrier Current Value

Indicator Color(Margin in Green)

Industry Quartile

Unplanned Scrams 0.9 70% 3rd

Unplanned Scrams with Complications 0.0 100% 1st

Unplanned Power Changes 2.8 53% 4th

MSPI - AC Power 5.10 E-08 95% Not Applicable

MSPI – HP Injection -1.5 E-08 102% Not Applicable

Heat Removal - EFW -3.00 E-08 103% Not Applicable

Residual Heat Removal System – LPI -3.40 E-08 103% Not Applicable

Cooling Water System – RW/SW &DC -1.00 E-08 101% Not Applicable

Safety System Function Failures 0.00 100% 1st

RCS Activity 0.200% 99.6% 4th

RCS Leakage 1.60% 96.8% 4th

ERO Drill/Exercise Performance 96.0% 60.0% 3rd

ERO Drill Participation 94.0% 70% 4th

ERO Alert & Notification System 99.6% 93% 3rd

Occupational Exposure Control 0.00 100% 1st

RETS/ODCM Effluents 0 100% 1st

41

CR3 Plant Performance – Generation

42

CR3 Unit Performance – Capability Factor

93.99 94.0792.20

89.4591.20

90.72

84

86

88

90

92

94

96

2003 2004 2005 2006 2007 2008 YE

Perc

ent

CR3 Top Quartile Median

4324 month operating cycle43

CR3 Unit Performance - INPO Index

93.6388.42

92.4887.14 88.99

87.44

60

70

80

90

100

2003 2004 2005 2006 2007 2008 YE

CR3 Top Quartile Median

44

2008 Year-To-Date: 86.75

Historical INPO Index data is based on current Index calculation44

RCP seal outage

Decay Heat Drop line mitigation

WANO Evaluation

Evaluated emergency preparedness exercise

INPO Technical Training accreditation

Force-on-Force exercise

B.5.b implementation and inspection

Emergency siren replacement

45

2008 Accomplishments

Human performance

Equipment reliability

Source term reduction

Steam Generator replacement/extended power uprate

License renewal

Workforce strategyLicense operator pipelineAging workforceNew plant

46

2008/2009 Initiatives & Challenges

47

Harris Nuclear PlantChris Burton

Vice President

Leadership Team Chris BurtonVice President

VacantDirector - Site Operations

Kym HarshawManager - NSS

Jim PierceManager - NAS (Acting)

GregKilpatrickManager -Training

John DillsManager - O&S

Sean O’ConnorManager -Engr

John DufnerManager - Maint

Scott SaundersManager - Ops

Mike RobinsonSupt - Envir & Chem

John WarnerSupv - Plant Support Group

Kelvin HendersonPlant General Manager

Brenda TysingerManager – Human Performance

In position greater than 2 years

In position 1 - 2 years

In position less than 1 year

Gregg SimmonsSupt - RP

48

HNP NRC Performance Indicators

49

Cornerstone/Barrier Current Value

Indicator Color(Margin in Green)

Industry Quartile

Unplanned Scrams 0.9 70% 3rd

Unplanned Scrams with Complications 0 100% 1st

Unplanned Power Changes 0.9 85% 3rd

MSPI-AC Power -3.50 E-07 135% Not Applicable

MSPI – HP Injection -3.20 E-09 100% Not Applicable

MSPI – Heat Removal – AFW -6.90 E-08 107% Not Applicable

MSPI – RHR – LPI -5.20 E-08 105% Not Applicable

MSPI – Cooling Water – ESW & CCW -2.00 E-07 120% Not Applicable

Safety System Function Failures 0.00 100% 1st

RCS Activity 0.000% 100% 1st

RCS Leakage 0.20% 99.6% 1st

ERO Drill/Exercise Performance 95.7% 57% 3rd

ERO Drill Participation 100.0% 100% 1st

ERO Alert & Notification System 99.4% 90% 3rd

Occupational Exposure Control 1.00 50% 4th

RETS/ODCM Effluents 0 100% 1st

49

HNP Unit Performance – Generation

50

0

1,000,000

2,000,000

3,000,000

4,000,000

5,000,000

6,000,000

7,000,000

8,000,000

9,000,000

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

22000

24000

1/1/08 2/1/08 3/1/08 4/1/08 5/1/08 6/1/08 7/1/08 8/1/08 9/1/08 10/1/08 11/1/08 12/1/08

2008 NET GENERATION - ACTUAL AND PROJECTEDActual through September 30

Turbine Valve testing

Condenser Expansion Joint failure

Daylight Saving Time

Business Plan Projection

Daylight Saving Time

HNP Plant Performance – Capability Factor

92.0389.89

92.91 91.88

94.6293.31

84

86

88

90

92

94

96

2003 2004 2005 2006 2007 2008 YE

HNP Top Quartile Median

5118 month operating cycle51

HNP Unit Performance - INPO Index

91.77 91.8399.91 99.81

95.6797.09

60

70

80

90

100

2003 2004 2005 2006 2007 2008 YE

HNP Top Quartile Median

52

2008 Year-To-Date: 97.09

Historical INPO Index data is based on current Index calculation52

Force-On-Force internal drills

INPO evaluation

B.5.b implementation and inspection

Emergency siren replacement

Maintenance backlog reduction

Fire Protection modifications

Charging Safety Injection Pump transfer switch

53

2008 Accomplishments

Equipment reliability

1RC-103

August forced outage

HNP CAP improvement plan

NFPA-805 transition

Operator exam development

Security performance

Single point vulnerability continuation

54

2008/2009 Initiatives & Challenges

55

Robinson Nuclear PlantTom Walt

Vice President

Leadership Team Tom WaltVice President

Eric McCartneyDirector - Site Operations

Chuck BaucomManager - NSS

Jan LucasManager -NAS

Koda Smith Manager -Training

Sandi BrownManager -O&S

Warren FarmerManager -Engr

Jack HuegelManager - Maint

Ken JonesManager -Ops

Ben WhiteSupt - Envir & Chem(interim)

Sharon WheelerSupv Plant Support Group

Ernie KapopoulosPlant General Manager

ErdalCabaSupt - MajorProjects

James NucklesManager –Human Performance

Joey RhodesSupt - RP

In position greater than 2 years

In position 1 - 2 years

In position less than 1 year56

RNP NRC Performance Indicators

57

Cornerstone/Barrier Current Value

Indicator Color(Margin in Green)

Industry Quartile

Unplanned Scrams 0 100% 1st

Unplanned Scrams with Complications 0 100% 1st

Unplanned Power Changes 0 100% 1st

MSPI - AC Power -1.70 E-07 117% Not Applicable

MSPI – HP Injection -3.80 E-08 104% Not Applicable

MSPI – Heat Removal – AFW 4.60 E-07 54% Not Applicable

MSPI – RHR – LP Injection 1.60 E-07 84% Not Applicable

MSPI – Cooling Water – CCW/SW 3.40 E-07 66% Not Applicable

Safety System Function Failures 0.00 100% 1st

RCS Activity 28.700% 42.6% 4th

RCS Leakage 0.20% 99.6% 1st

ERO Drill/Exercise Performance 95.1% 51% 3rd

ERO Drill Participation 98.5% 93% 3rd

ERO Alert & Notification System 99.9% 98% 1st

Occupational Exposure Control 0.00 100% 1st

RETS/ODCM Effluents 0 100% 1st

57

RNP Performance Summary - Generation

58

0

1,000,000

2,000,000

3,000,000

4,000,000

5,000,000

6,000,000

7,000,000

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

1/1/08 2/1/08 3/1/08 4/1/08 5/1/08 6/1/08 7/1/08 8/1/08 9/1/08 10/1/08 11/1/08 12/1/08

2008 NET GENERATION - ACTUAL AND PROJECTEDActual through September 30

Down power for RO-25RCS Cleanup

RO-25 Refuleing Outage37 day planned duration

Business Plan Projection

Valve testing

RNP Performance Summary - Capability Factor

93.3892.25 92.10 92.04 92.22 92.90

84

86

88

90

92

94

96

2003 2004 2005 2006 2007 2008 YE

RNP Top Quartile Median

5918 month operating cycle59

RNP Performance Summary - INPO Index

96.83 96.68 100 100 98100

60

70

80

90

100

2003 2004 2005 2006 2007 2008 YE

RNP Top Quartile Median

60

2008 Year-To-Date: 89.45

Historical INPO Index data is based on current Index calculation60

Force-on-Force exercise

Dry fuel storage campaign

INPO Evaluation

Collective radiation exposure

Chemistry performance

B.5.b implementation and inspection

Emergency siren replacement

61

2008 Accomplishments

Operations Training Accreditation RenewalAccrediting Board meeting (11/19)Focus on Training Excellence

Operations Initial TrainingDevelopment of NRC examinations

Fuel DefectZero by 2010

62

2008/2009 Initiatives & Challenges

Emergency Preparedness Graded ExerciseERO drill/exercise performance

Improving Safety System MarginsAuxiliary feedwater

Transition to Renewed Operating License in 2010

Self Evaluation Excellence

63

2008/2009 Initiatives & Challenges (Cont’d)

Continued focus on and commitment to operational excellence and safety

Committed to invest in current plants and expansion of nuclear generation

Open and transparent communication with stakeholders

Investing in people for today and the future

64

Progress Energy Nuclear Generation