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    133

    NUMERICAL SOLUTIONS OF VISCOUS FLOW T H R O U G H A

    PIPE ORIFICE

    AT

    LOW REYNOLDS NUMBERS

    By R. D. Mills*

    Numerical

    solutions

    of the Navier-Stokes equations have been obtained in the low range

    of

    Reynolds numbers for steady, axially symmetric, viscous, incompressible fluid flow

    through

    an

    orifice in a circular pipe

    with

    a fixed orificelpipe diameter

    ratio.

    Streamline

    patterns and vorticity contours are presented as functions of Rcynolds

    number.

    The

    theoretically determined discharge coefficients are in good agreement with experimental

    results of Johansen 2).

    INTRODUCTION

    THE PLATE ORIFICE

    has long been used as a device for

    measuring flow-rates in pipes. Various specifications of

    orifice shape and positions of the pressure tappings have

    been put forward as ‘standard’ (e.g. reference r)t) .

    The most convenient for theoretical investigation is the

    orifice with ‘corner tappings’ since this allows different

    diameter orifices to be compared on the basis of Reynolds

    number in any given pipe. At high Reynolds numbers with

    fully developed turbulent flow the coefficient of discharge

    of the pipe orifice is well-established experimentally to be

    nearly constant. However, at low Reynolds numbers under

    conditions of viscous flow appreciable variation in the

    value of this coefficient has been observed (e.g. reference

    2)). This is due to the marked dependence of the flow on

    Reynolds number at low values of this parameter.

    It

    has therefore been the purpose of the present paper

    to investigate theoretically the nature of the flow through

    an orifice of simple geometrical shape at low Reynolds

    numbers. Streamline patterns and contours of constant

    vorticity have been obtained as functions of Reynolds

    number. The calculated discharge coefficients are in good

    agreement with experimental results of Johansen 2) for

    an orifice having corner tappings, even with the differences

    in geometry which had to be permitted to render the

    problem tractable from the computational point of view.

    (The orifice used by Johansen was bevelled by 45” on its

    downstream face, whereas the present calculations refer

    to a square-edged orifice.)

    It

    has thus been necessary to solve the Navier-Stokes

    equations numerically in the low to intermediate range of

    Reynolds numbers for axially symmetric, incompressible,

    The

    MS.

    of this paper was received at the Institution orz 16th

    October 1967undaccepted

    for

    publication on2 Yth hrovember

    1967.

    2

    *

    Engineering Luborutory, Cambridge University.

    f

    R e f m w e s are

    given

    in the Appendix.

    J O U R N A L M E C H A N I C A L E N G I N E E R I N G

    S C I E N C E

    viscous flow. The foundations of this type of work were

    laid nearly 40 years ago by Thom (3). Considerable

    attention is currently being given to this type of problem,

    including time-dependent flows. Comparatively little

    work, however, has been done for axially symmetric flow

    even in the time-steady case, despite the importance of

    such flows in engineering applications. Th e first numerical

    solution for axially symmetric flow was that for creeping

    flow through a sudden expansion in a pipe, given by

    Thom 4) in 1932. Later work on flow with axial sym-

    metry has been reported by Jensen

    ( 5 )

    and Lester

    6).

    The method of solution employed is the ‘two-field’

    method of Thom: replacement of the fourth-order non-

    linear partial differential equation for the stream function

    by two second-order simultaneous equations for 4 and

    the vorticity

    7;

    these equations are then replaced by their

    simplest finite difference equivalents. In the case of two-

    dimensional flow, this coupled pair of finite difference

    equations is now well known to exhibit superior conver-

    gence properties compared with finite difference forms of

    the original fourth-order equation when iterative methods

    are employed for their solution; moreover, the boundary

    conditions are more easily treated in rhis formulation of

    the problem. There is little doubt that similar conclusions

    hold for flow with axial symmetry.

    Notation

    D

    CL

    curl

    d

    grad

    H

    h

    Radius and diameter of pipe (Fig. l}

    Coefficient of discharge

    of

    orifice (equa-

    Vector ‘curl’.

    Diameter or orifice

    Fig. 1).

    Vector gradient.

    p+9pqz , total head.

    Finite difference mesh width.

    tions (19), (20)).

    Vol

    10No 2

    I968

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    134

    L ,

    u

    P

    P o

    Q

    q

    =

    u, u, w )

    Re

    Reo

    rJ

    8J

    t

    r =

    ( 8 , b 51

    P

    V

    P

    0 2

    X

    Superscript

    k

    Subscripts

    i i

    R. D. MILLS

    Characteristic length and velocity.

    Static pressure of fluid.

    Upstream pressure at section AC in

    Poiseuille flow (Fig. 1 and equation

    (21)).

    Volumetric discharge rate.

    Velocity vector.

    w,a/v, Reynolds number based on pipe

    radius and maximum pipe speed (Fig. 1).

    G0d/v, Reynolds number based on orifice

    diameter and mean speed I? through

    orifice (as used by Johansen 2)).

    Cylindrical polar co-ordinates.

    Time.

    Vorticity vector.

    Viscosity coefficient of fluid.

    Kinematic viscosity coefficient of fluid.

    Density of fluid.

    Stokes stream function.

    Laplacian operator.

    Scalar product.

    Vector product.

    Number of iterations.

    Refer to location of mesh points in the

    usual sense of matrix notation.

    N.B. Field variables, operators and the mesh width are

    made dimensionless according to the scheme of

    equation

    3).

    Primed quantities are dimensional and

    unprimed quantities dimensionless.

    GOVERNING

    EQUATIONS

    In the usual notation the equation of steady, viscous, in-

    compressible fluid flow is

    1)

    (q’.V’)q’

    =

    --grad’p’+vVf2q‘

    P

    where

    q‘

    is the velocity vector,

    p’

    is the static pressure,

    p

    the density, v =

    p i p

    the kinematic viscosity coefficient of

    the fluid, and primes signify

    dimensional

    quantities. If the

    variables and operators are made dimensionless with

    respect to a representative length

    L

    and velocity U , then

    equation 1) becomes in

    dimensionless

    form

    1

    (q.’?)q = -ggradp+-Vq

    e . .

    2)

    where the Reynolds number of the motion is Re =

    UL/v.

    Take cylindrical polar co-ordinates (r , 0,

    z

    with velocity

    components (u, v, w ) and vorticity components t,

    ,

    5 .

    Identify L with the pipe radius a and

    U

    with the maximum

    velocity

    w ,

    in Poiseuille flow (Fig.

    1).

    The full non-

    dimensional scheme is then

    ] 3)

    r

    =

    r’/a z

    =

    z’ia

    h =

    h’/a u

    =

    u’iw, etc.

    + = f / w , a 2 .$

    =

    . ’a/w, etc. p = p‘/pwm2

    whereupon the Reynolds number is defined naturally as

    Re

    =

    w,a/v;

    h’ is the mesh width. Henceforth all

    un-

    primed quantities are dimensionless.

    For motion with symmetry about the z-axis the velocity

    and vorticity vectors reduce to q

    =

    u, 0,

    w )

    and

    r

    =

    (0,

    7,

    0)

    respectively where

    au

    aw

    ”G 5

    .

    .

    .

    4)

    If the Stokes stream function is introduced by

    Fig. 1

    T O U R N A L M E C H A N I C A L E N G I N E E R I N G S C I E N C E

    Vol10

    No 2 1968

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    NUMERICAL

    SOLUTIONS OF

    VISCOUS FLOW

    THROUGH

    A PIPE ORIFICE

    AT

    LOW REYNOLDS NUMBERS

    135

    then the equation of continuity,

    L'u aw u

    -+-+-=o . . . .

    ar az

    r

    is satisfied automatically, and it can be shown (by taking

    the 'curl' of both sides of equation

    2)

    thereby eliminating

    the pressure) that the equations of motion reduce to the

    pair of simultaneous equations

    (7)

    1 c a q la*&]

    r

    i.z Cr

    r

    8 r t k r2

    Cz,

    . .

    (8)

    Expression of equation 2) in the form

    1

    qxq

    =

    grad(p+:q2)+zcur11; . 9)

    and resolution of components in the r and z directions

    leads to the following two integrals relating to the total

    head H = p + + q 2 :

    Once the functions

    I/

    and

    7

    have been calculated equations

    10) and 11) allow the pressure at any point in the flow to

    be determined relative to some datum.

    FINITE DIFFERENCE E QUATIONS

    A

    portion of the square mesh used for the finite difference

    scheme is shown in Fig.

    1.

    Mesh points on the solid

    boundaries will be referred to as boundary nodes and the

    others as field nodes. By use of the simplest central-

    difference formulae the stream function and vorticity

    equations (7) and (8) can be written in the following

    iterated forms:

    *:., = ~ ~ ~ ~ ~ ~ l + ~ ~ - l * ~ + ~ ~ . ~ - l + ~ ~ ~ ~ . ,

    h

    2r,

    :-

    1 1

    FF1'.J>-h t?lk

    1

    12)

    where k is the iteration number. Apart from a difference

    J O U R N A L M E C H A N I C A L E N G I N E E R I N G S C I E N C E

    of notation these equations are identical with those given

    by Lester

    p. 5,

    reference

    (6) ) .

    BOUNDARY CONDITIONS

    To

    satisfy the condition of no slip at solid walls the

    normal and tangential gradients of must vanish at these

    boundaries. The tangential conditions are satisfied by

    setting + = constant along these boundaries. Special

    boundary formulae have to be developed, however, for

    the normal conditions. In view of the axi-symmetric

    nature of the flow it is no longer possible to use the same

    boundary formulae for both vertical and horizontal walls

    as can be done for two-dimensional flow referred to a

    rectangular co-ordinate system. Each direction must be

    treated separately, or more generally, as Thom and Lester

    have done, by considering a boundary wall at inclination.

    Essentially, they expand both + and

    7

    in Taylor series

    about their boundary values at the wall and utilize the

    governing equations to provide expressions for the higher

    order derivatives. I t will suffice here to quote the results;

    for a full derivation the reader

    is

    referred to Lester's

    paper ( 6 ) .

    6

    2

    * ~ ~ I , ~ - ~ ~ , J ) - ~ 2 * l ~ ] ~ ~ l , ~

    r . 1 horizontal wall 15)

    1171 3

    h

    hZ

    2F---

    r, 43

    (upper sign

    =

    outer' wall, lower sign = inner' wall)

    3

    r,h

    72.1 = *~,~~1-***,)-~17~.~*1 vertical walls

    * 14)

    Equations

    15)

    and

    (16)

    are accurate to order

    h3;

    equation

    15)

    is in fact exact for Poiseuille flow, as can easily be

    checked. These boundary values are determined by

    iteration as the solution proceeds.

    The boundary conditions are such that a parabolic

    velocity distribution is prescribed at

    a

    section A C a short

    distance upstream of the orifice and also again 'far down-

    stream' a t section

    BE

    (Fig.

    1).

    In reality the downstream

    reversion to Poiseuille flow at low Reynolds numbers is

    achieved in an asymptotic manner (as also is the change

    upstream). For these numerical computations, however,

    the author adopted the following approach: take the sec-

    tion at a position which seems sufficiently far downstream

    physically (actually, some guide in this matter can be

    obtained from a study of the photographs in reference

    2));

    then repeat the calculations at a section farther downstream;

    if

    no change in the eddy structure at the orifice is observed

    then the first position is regarded as 'sufficiently far down-

    stream'. This sort of downstream boundary condition of

    course becomes invalidated at high Reynolds numbers

    when ultimately turbulence sets in.

    The sharp intruding corners at F,

    G

    (Fig.

    1)

    were

    treated in the manner suggested by Thom. There are

    assumed to be two values of the vorticity at the boundary

    nodes F, G. These are calculated from equations 15),

    16)

    utilizing the values of the vorticity at

    K, N

    and at

    V d 10

    NO

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    136 R. D. MILLS

    My S respectively. When the 'diamond' in the iteration

    process is centred on

    K,

    M then the first pair of values of

    the vorticity is used and when centred on N,

    S

    the second

    pair of values is used. I n this way the effects of the corners

    are forced to spread into the fluid

    in

    both the Y and

    z

    directions-as must occur physically when the fluid

    'passes round the corners'.

    ITERATION TECHNIQUE

    The iterative routine used to solve the system

    of

    equations

    (12)

    and

    13)

    and boundary conditions (15) and (16) was in

    the main the basic technique used by Thom (p. 115, ref-

    erence

    7)).

    Many variants are possible but the present

    author has found that a single iteration of the +field, setting

    the boundary valuesby equations(15)and (16), followed by

    asingleiterationof the 7-field was the most satisfactory 8).

    Generally, the boundary values of vorticity were given one

    half their 'theoretical' movements in each iteration. To

    start the solution it is necessary to have a guessed or trial

    solution at each node.

    This

    author started simply with

    all field nodal values zero and the boundary nodes given

    their Poiseuille flow values. Once the solution was ob-

    tained for a given Reynolds number, then this was used

    as the starting solution for the next higher value of Re.

    This seems a satisfactory enough procedure, though other

    workers in this field have found that greater stability

    (leading to a higher attainable Reynolds number) can be

    obtained by taking into account the aji't terms in the equa-

    tions, and stepping on from a solution at time

    t

    to one at

    time t+ by one of the standard procedures for diffusion

    problems (e.g. references

    ( 9 )

    and

    10)).

    Stability and convergence

    Thom and Apelt

    Ir)

    have studied the effect of introduc-

    ing a small disturbance into a two-dimensional vorticity

    field. They have shown for a square cell that the distur-

    bance will not grow in magnitude provided

    where

    L

    is the characteristic length of the problem.

    Lester

    12)

    nd Mills 8) have generalized this work to

    include a rectangular cell, Lester considering also the

    effect

    of

    introducing a disturbance into the -field. Lester

    concludes that a stability criterion based on the latter field

    is less stringent than on the vorticity field. Lester also gives

    procedures for obtaining 'optimum' convergence. It has

    not yet proved possible to derive a similar simple criterion

    for axi-symmetric flow, but it has been found that condi-

    tion (17) does in practice give some indication as to when

    divergence is likely to occur. It may be worth observing

    here that Fromm 13) has given a stability analysis of the

    full time-dependent equations, showing that simultaneous

    with a condition like (17) St'lh'2

    Q

    1 4 v must hold.

    The following two empirical criteria were utilized for

    terminating the iteration process

    h'/L

    <

    %@]Re . . . (17)

    where and irirnl are the largest values of

    4

    and 71

    occurring in the undisturbed Poiseuille flow. The fields

    were given

    20

    iterations and then tested every subsequent

    10 iterations.

    VERIFICATION O F

    THE

    METHOD

    As a check of the above methods tests were made on

    Poiseuille flow in a circular pipe. Mathematically this flow

    represents an exact solution of the Navier-Stokes equations

    for arbitrary Reynolds number, though physically the

    transition to turbulence begins at a Reynolds number

    based on mean speed and pipe diameter of about 2300.

    Two different starting solutions were used: in the first the

    field values were set equal to zero, and in the second

    starting values appropriate to a linear velocity profile were

    used. A 'square' section was used for each test, that is,

    equal numbers of

    i

    and j-steps were taken. The results

    quoted refer

    to

    the mid-plane.

    A study of Table

    1

    will show that there is some advantage

    to be gained by starting with a closer approximation to the

    ultimate solution when using the smaller mesh. As a

    further investigation, it might be worth while applying the

    extrapolation and empirical error tests utilized by the

    author in reference 14)n connection with the boundary

    layer equations.

    VI SCOUS FLOW THROUGH

    A

    The computational method outlined above was used to

    determine solutions of steady, incompressible, viscous,

    axi-symmetric flow through a square-edged orifice in a

    circular pipe.

    A

    mesh

    of

    width

    h'

    =

    a116 was used, this

    being sufficiently small for resolving the details of the flow

    in the corners, while the orifice wall was made one mesh

    width in thickness (Fig. 1). The resulting flow patterns

    are depicted in

    Figs

    2-6 for Reynolds numbers Re,

    =

    0-50

    and fixed diameter ratio d / D = 0.5. Also presented in these

    figures are the contours of constant vorticity. (For com-

    parison purposes, the Reynolds number used by Johansen,

    Reo,

    is

    occasionally used instead of the present Reynolds

    number Re. For d / D= 0.5, Re, = 2Re.)

    Fig. 2 shows that even for the 'creeping' (Re

    = 0)

    motion two corner eddies exist upstream and downstream

    of the orifice. As the equations of motion for Re = 0 are

    symmetrical in

    z

    (equations 7),

    (8))

    the solution should

    show symmetry about the mid-plane of the orifice. This is

    confirmed in the computational solution, with its near-

    perfect symmetry (Fig.

    2).

    It is thus immaterial whether

    the flow is from left to right or vice versa

    at Re

    =

    0.

    This

    condition will never actually be realized in practice though

    creeping motion is possible with Re arbitrarily near to zero.

    As the Reynolds number is increased (Figs 3-6) the

    downstream eddy lengthens and increases in size. Simul-

    taneously with this process the upstream eddy shrinks in

    size and at Re, = 50

    it

    is very small indeed. Note also the

    characteristic stretching of the vorticity contours in the

    direction of motion

    as

    the Reynolds number increases.

    SQUARE- EDGED ORI FI CE

    J O U R N A L M E C H A X I C A L E K G I N E E R I N G S C I E N CE Vo110 No 2

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    NUMEKICAI, SOLUTIONS O F

    VISCOUS

    FLOW THROUGH A PIPE ORIFICE AT LOW REYNOLDS

    NUMBERS

    137

    Table 1.

    Numerical solution of Poiseuille f l o w in a circular p e

    (I) Zero

    field

    values as

    starting

    solution.

    11)

    Field values correspondingto

    a linear velocity

    profile

    as starting

    solution.

    7 . . o 0.25 050 0-75 1 oo

    1 h Re

    k

    -values

    8 10

    20 0

    -0.030790

    -0.110 492

    -0.202 992 -0.250 000

    8

    10 100

    0 -0.030528

    -0.109 747 -0.202

    381

    -0.250

    000

    16 10

    50

    0

    -0.029560 -0.108 316

    -0.202 482 -0.250 000

    16 10

    100 0 -0-030441

    -0.109 739

    -0.202 388 -0.250 000

    8

    20

    20 0

    -0'030400 -0-109 448

    -0.202 254 -0.250

    000

    8 20

    100

    0

    -0.030540

    -0.109 776 -0.202 402

    -0.250 000

    16 20

    50 0

    -0.028097 -0.104 324

    -0.199 431 -0.250 000

    -0.202 141 -0.250 000

    6 20 100

    0

    -0.030277 -0.109 342

    8

    8

    16

    16

    8

    8

    16

    16

    R

    8

    16

    16

    8

    8

    16

    16

    8

    8

    16

    16

    8

    8

    16

    16

    10 20

    10

    50

    10 50

    10 100

    20 20

    20

    50

    20 50

    20 100

    0

    -0.030 606

    0

    -0.030528

    0 -0'031 226

    0

    -0.030 342

    0 -0.030616

    0

    -0.030540

    0 -0.031 036

    0

    -0.030 359

    -0.109 935

    -0.109 747

    -0.1 11 609

    -0.109 477

    -0.109 967

    -0.109 776

    -0.111 160

    -0.109 524

    -0.202 469 -0.250 000

    -0.250 000

    0.202 381

    .203 520 -0.250 000

    -0.202 197 -0.250 000

    -0.202 512 -0.250 000

    -0.202 403 -0.250

    000

    -0'203 236 -0.250

    000

    -0.202 235 -0.250 000

    Exact 0

    -0.030273 -0.109 375 -0.202 148 -0.250 000

    ?-values

    I0

    20

    0

    0506 089 1.007 39 1

    1.487 303 1.939 197

    10 100

    0

    0.499 344

    0.997 059

    1.492 019 1.984

    150

    10 50

    0

    0,576 993 1.157 902

    1.643015 1.894 199

    I0 100

    0

    0.501 253 0.999 953 1-493330 1.985 105

    20 20

    0

    0.501 131 1.003 136 1,503 257 1.982 480

    1.982 723

    0 100

    0

    0.500 547 0.998 756

    2.084 726

    0

    50

    0

    20 100

    0

    0.500 113 1 000 845 1.501 477 1.997 151

    1.492 660

    0.499 132 1.042 35 1 1.635 715

    10 20

    0

    10

    50

    0

    10 50 0

    10

    100 0

    20 20 0

    20 50

    0

    20 50

    0

    20 100 0

    0-496 611

    0.499 345

    0-499 841

    0.498 926

    0.500

    467

    0500 547

    0502 419

    0.500 154

    0.990 094 1.482 477 1.984

    138

    1.492 021 1.984

    148

    .997 062

    0.983 419 1.446 749 1.936 452

    0.997 291 1.496 033 1.996 959

    0.997 152 1.487 464 1.979 045

    1.982 723

    .998 755 1.492 660

    1.950

    342

    ,992 121 1.460 389

    1.994 365

    .999 246 1.496 630

    Exact 0 0-500000 1 ooo 000 1

    500

    000 2.000 000

    0

    q=

    1 6

    0

    Fig. 2.

    Streamlines and vorticity contours: Re, = 0

    Fig.

    3.

    Streamlines and vorticity contours: Re,, = 5

    V d 10 h o 2 1968

    O U R N A L M E C H A N I C A L E N G I N E E R I N G S C I E N C E

    4

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    138

    R

    D.

    MILLS

    Fig.

    4.

    Streamlines and vorticity contours: Re, = 10

    Fig.

    5. Streanzlines and vo rti city contours:

    Re,

    =

    20

    c

    Fig.

    6. Streamlines and vorticity comours: Re,

    = 50

    l O U R N A L M E C H A N I C A L E N G I N E E R I N G S C I E N C E

    Vol n No 2

    1968

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    NUMERICAL SOLUTIONS OF

    VISCOUS

    FLOW THROUGH A PIPE

    ORIFICE A T

    LOW REYNOLDS NUMBERS

    139

    Pressure calculations

    The usual relationship for the discharge of an incompres-

    sible fluid through a pipe orifice is

    where

    Q’ is

    the volumetric rate of flow,

    C

    the coefficient

    of discharge and

    p‘ , -p ‘ ,

    is the pressure drop across the

    orifice. In general the coefficient of discharge is a function

    of Reynolds number, diameter ratio d / D , and orifice

    geometry. The pressure drop p , -p , was calculated from

    equations (10) and (11) for each Reynolds number and the

    coefficient of discharge determined from

    since

    r =

    ~Ll*z 3nd p’,-p’,

    =

    (p1-p,)pwrn2, The

    positions of the pressure points used for this calculation

    and the path of integration (broken line) are shown in

    Fig. 1. Integration along lines containing an even number

    of mesh widths was performed with Simpson’s rule while

    Gregory’s formula was used for the other lines. The pres-

    sure drop was recalculated in each case using a neigh-

    bouring path; this not only provided an immediate check

    but also a more general one on the results as

    a

    whole for

    the pressure changes between any

    two

    points

    in

    the field

    are

    independent of the path linking them. The results of

    these calculations are shown quantitatively in Table

    2,

    and

    graphically in Fig. 7 alongside the experimental results

    of

    Johansen 2).

    So

    that the creeping flow results obtain in the limit

    Table

    2

    0 0-220

    2.5

    0.216

    0.207

    0.184

    0.138

    I

    5.0

    heory

    0.5

    Exper imenta l

    resu l ts

    f r o m reference ;2)

    L

    0

    4 6

    dRec

    Fig. 7 . CoefJicient of discharge as a function of Reynolds

    number

    Re

    0,

    Re(p,

    -p2)

    was evaluated rather than ( p ,

    p2)

    in

    equations (10) and (11). This means Cd12/Re is logically

    evaluated in equation (20).

    (For

    the justification of this in

    exlensu see reference IS), p. 168.) The first item in Table 2

    can be expected to hold in a small neighbourhood

    of

    Re

    =

    0 . It

    is seen that at low Reynolds numbers the

    coefficient

    of

    discharge is very nearly proportional t o the

    square root of the Reynolds number, a result confirmed

    by Johansen’s experiments for a wide range of d / D ratios.

    In Fig. 8 are shown the axial pressure distributions as

    functions of Reynolds number, calculated from equation

    (11). Some care is needed in evaluating 87jar and

    numerically on the axis, for

    7

    + 0

    as r

    (see reference

    6) for details). Also shown

    for

    comparison is the linear

    pressure drop

    of

    Poiseuille flow

    Note that the pressure distribution correctly becomes

    parallel to this line downstream of the orifice. Once again,

    Re(p-p , ) has been evaluated rather than ( p - p , ) so that

    the Stokes creeping flow results are obtained as Re

    .

    Fig. 8 . Axial pressure distributions as functions

    of

    Reynolds number

    JOURNAL M E C H A N I C A L E N G I N E E R I N G S C I E N C E

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    140

    R. D. MILLS

    The pressure minima which begin to appear just down-

    stream of the orifice at about

    Re

    =

    5

    are evidently asso-

    ciated with the gradual appearance, as

    Re

    increases, of

    significant kinetic energy in the flow along the axis. The

    pressure drop across the orifice, viewed as a device

    incurring a ‘loss of head’, can be determined from Fig.

    8.

    CONCLUSIONS

    Numerical solutions

    of

    the Navier-Stokes equations have

    been obtained for axi-symmetric, viscous, incompressible

    flow through a square-edged orifice in a circular pipe for

    Reynolds numbers

    Re

    = 0-50 and fixed diameter ratio

    d / D

    =

    0.5. It has been found that there are two eddies

    symmetrically located upstream and downstream of the

    orifice for Re

    =

    0 (creeping flow). As the Reynolds

    number increases the downstream eddy lengthens while

    the upstream eddy shrinks in size and become almost

    imperceptible at Re

    =

    50.

    The phenomenon of eddy-lengthening with increase

    of

    Reynolds number is well known for other physical situa-

    tions, e.g. the flow behind spheres

    ( 5 )

    or backward-facing

    steps. It is difficult to give a simple physical explanation of

    this phenomenon. However, in the present case it must

    originally be connected with the shedding of vorticity

    from the sharp corners of the orifice. Ultimately, a vortex

    ‘sheet’ arrives at the pipe wall which has insufficient con-

    vective speed to enable

    it

    to proceed downstream against

    the counterflow effect of the vorticity itself at the wall.

    A

    backward flow is induced at the walls and this leads in turn

    to a closed recirculating region in which both diffusion and

    convection of vorticity occur. As the Reynolds number

    increases and convection of vorticity becomes more

    important than diffusion this limiting vortex sheet is

    carried farther and farther downstream and

    so

    the eddy

    lengthens.

    In all these cases, at a certain critical Reynolds number,

    laminar flow breaks down into periodic eddy shedding

    ( K i r m h vortex street, in two dimensions) and ultimately

    turbulence sets in. The critical Reynolds number in the

    present case must depend on the diameter ratio d / D and

    also on the detailed geometry of the orifice. Johansen’s

    experimental results indicate that periodic flow does not

    occur below the value

    Re

    = 150.

    No solutions were attempted by the present methods

    for Reynolds numbers

    Re

    in excess of

    50

    for the following

    reasons. It is extremely difficult to disentangle the effects

    of instability in the numerical procedure used to solve the

    finite difference forms of the equations of motion and

    boundary conditions and the hydrodynamic instability to

    small disturbances of the equations of motion themselves;

    and

    to

    ascertain to what extent these are associated with

    the actual physical instability. Furthermore, it is now known

    that ‘stable’ solutions obtained at high Reynolds numbers

    by finite difference methods can stem from truncation

    error in the finite difference representations of the con-

    vective terms. The truncation error, which increases with

    the mesh width, gives rise to an enhanced viscosity, i.e.

    stabilizing, term. These high Reynolds number ‘solutions’

    J O U R N A L M E C H A N I C A L E N G I N E E R I N G S C I E N C E

    are thus open

    to

    question as strict solutions of the viscous

    flow equations.

    The discharge coefficients calculated by the present

    methods show good agreement with the values obtained

    experimentally by Johansen even though there was not a

    complete similarity

    in

    regard to orifice geometry and

    location of pressure tappings. Thus it seems that at low

    Reynolds number these considerations are not soimportant

    as the Reynolds number itself in determining the flow

    characteristics.

    It

    might be worth while doing some further

    theoretical work on different orifice geometries to confirm

    this (including different

    d / D

    ratios), though the handling

    of the boundary conditions would then present rather

    greater difficulties.

    ACKNOWLEDGEMENTS

    The author gratefully acknowledges the receipt of the

    necessary computer time for this investigation on the

    Science Research Council Atlas computer, Harwell, and

    on the Cambridge University Ti tan computer. H e would

    like also to thank Dr L.

    C.

    Squire for reading the

    manuscript critically. This work was made possible by the

    award of

    an

    I.C.I. Fellowship.

    APPENDIX

    RE FE RE NCE S

    I)B.S. 1042:

    Part

    1: 1964. Methods fo r the measurement of

    fluid f l ow in pipes.

    Part 1:

    Orifice plates nozzles and

    venturi tubes

    1964

    (British Standards Institution, London).

    ‘Flow through pipe orifices at low Reynolds

    numbers’, Proc.

    R.

    SOC. 930

    126

    (Series A), 231.

    ‘The flow past circular cylinders at low speeds’,

    I’roc. R. SOC. 933 141

    (Series A),

    651.

    ‘An

    arithmetical solution of certain problems in

    steady viscous flow’, Rep. Memo. aeronaut. Res. Comm.

    1475, 1932.

    ‘Viscous flow round a sphere at

    low

    Reynolds

    numbers’, Proc. R . SOC. 959 249 (Series A), 346.

    ‘The flow past a pitot tube a t low Reynolds

    numbers’, Rep. Memo. aeronaut. Res. Comm.

    3240, 1961.

    Field computations n engineering

    and physics 1961

    (Van Nostrand).

    ‘Numerical solutions of the viscous

    flow

    equa-

    tions for a class of closed flows’,J. R. aeronaut. SOC.

    965

    69,

    714

    (erratum

    880).

    ‘Dynamics and heat

    transfer in the von Kirman wake of a rectangular cylin-

    der’, Phys. Fluids 1964 7, 1147.

    ‘A computational method for viscous flow

    problems’,J.

    Fluid Mech.

    1965

    21,

    611.

    ‘Note on the convergence of

    numerical solutions of the Navier-Stokes equations’,

    Rep. Memo. aeronaut. Res. Coun. 3061, 1956.

    ‘Some convergence problems in numerical

    solution of the Navier-Stokes equations’, Rep. Memo.

    aeronaut. Res. Coun. 3239, 1961.

    13) FROMM,.

    E.

    Article in

    Methods of computational physics

    1965 Vol. 3 (Academic Press).

    14)

    MILLS,

    .D.

    ‘The steady laminar incompressible boundary

    layer problem as an integral equation in Crocco variables:

    investigations

    of

    the similarity flows’,

    Aeronaut. Res.

    Coun. 28116, 1966

    (to be published in

    the Rep. Memo.

    series).

    IS) ROSENHEAD,. Ed.) Laminar boundary layers 1963 (Oxford

    University Press).

    Vol I0

    No 2 1968

    2)

    JOHANSEN,

    . C .

    3) THOM,.

    4)

    THOM,

    .

    (5) JENSEN,

    .

    G.

    (6)

    LESTER,

    . G. S.

    7) THOM,. and APELT,C. J.

    (8 )

    MILLS,

    R. D.

    (9)

    HARLOW,. H. and FROMM,

    .

    E.

    10)

    PEARSON,

    .

    E.

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    .

    and APELT,C. J.

    12)

    LESTER,. . .

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