Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net

EUROPEAN MARK CERTIFYING CONFORMITYTO THE ESSENTIAL REQUIREMENTS OF THESTANDARDS 98/37/EC

• DECLARATION OF CONFORMITY• SAFETY NORMS• EN 12453, EN 12445 STANDARDS• CEI EN 60204-1 STANDARDS• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTAL QUALITYCONTROL” system which ensures constant quality standards, updated knowledge of the European Standards and compliance withtheir requirements, in view of an ever increasing process of improvement.

The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relationto the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000= UNI EN 29000.Automation in conformity to EN 12453, EN 12445 safety standards.

10-2

005

IMPORTANT WARNING NOTES- Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms.- It is recommended to keep to the instructions here outlined. Check the specifications on the motor sticker with your mains supply.- Dispose properly of the packaging: cardboard, nylon, polystyrene, through specializing companies.- Should the operator be removed, do not cut the electric cable. This must be properly removed from the terminal board in the junction box.- Switch off the mains switch before removing the junction box cover where the electric cable is terminated.- All the system must be earthed by using the yellow/green wire, marked by its specific symbol.- It is recommended to read the regulations, suggestions and remarks quoted in the booklet “Safety Norms”.

CHECKING AND MAINTENANCE:To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspectionsand proper maintenance are made by qualified technicians to the whole installation ie, both the mechanical and electronic parts, as well as wiring:- Mechanical parts: maintenance every 6 months approx.- Eletronic apparatus and safety equipment: maintenance every month.

®

INSTALLATION MANUALGB

AUTOMATIC GATE MANUFACTURERS

®

s.n.c.

The manufacturers reserve the right to change the products without any previousnotice and are not liable for possible damages to people and properties.

Distributor’s box

Made in Italy

®

APROLI 480 OIL-HYDRAULIC OPERATOR FOR GARAGE DOORS

No change to the existing door is required for the installation of this operator. Automatic or semi-automatic operations. Hand operationcan be made possible by releasing the system through the lever “B” both from inside or outside the building. (Pic.1)

INSTRUCTIONS FOR THE INSTALLATION OF APROLI 480 TO A GARAGE DOOR WITH COUNTERWEIGHTS

SECTION VIEW OF THE OIL-HYDRAULIC OPERATOR WITH LAMP AND COVER

UPPER SECTIONSUPPORT

LIGHT DIFFUSIONCOVER

SCREW SEAT FOR FIXING THECOVER/UPPER SECTION

OIL CONTAINER

ELECTRIC MOTORTOP END CAP

FADINI OILA 15 BY AGIP

HYDRAULIC LOBE PUMP

TWO-WAYLOCKING VALVE

PRESSURE VALVEASSEMBLY

“C”–“A”

PISTON SLEEVE

GEAR BOXHOUSING

TOOTHED SHAFT

SPACER BEARING/GEAR TEETH

COVER

SCREW SEAT FOR FIXINGTHE COVER/BOTTOM END

BOTTOM SECTION

LAMP REFLECTOR

230 V-25 W LAMP

ELECTRIC TERMINAL COVER

ELECTRIC TERMINALS

AIR BLEED SCREW“S”

O.33 HP ELECTRIC MOTOR

OIL RESERVOIR

FADINI OIL A 15 BY AGIP

MANUAL RELEASE LEVER“B”

TWO-WAY LOCKINGVALVE ASSEMBLY

FADINI OIL A 15 BY AGIP

1st PISTON WITH STEEL INSERT

SHAFT SUPPORT

RACK

2nd PISTON WITH STEEL INSERT

FADINI OIL A 15 BY AGIP

CYLINDER END CAP

WEATHER STRIP

WALL FRAMEDOOR JAMB

COUNTERWEIGHT WHEEL

GUIDE ARM

TELESCOPIC ARM

COUNTERWEIGHT

COUNTERWEIGHT CASE

BOTTOM DOOR WHEEL

100x5 mm REINFORCEMENTPLATE TO BE FIXED TOTHE DOOR FRAME

DOOR HANDLE

DOORUPPER EDGE

GARAGE DOOR

LATERAL SUPPORT

WEATHER STRIP

WITH COVERAPROLI 480

WEATHER STRIP

FIXING BRACKET “M”

ESSENTIAL COMPONENTS FOR THE APPLICATION OF THE OPERATOR ON TO A GARAGE DOOR HAVINGCOUNTERWEIGHT (PIC.3)

TELESCOPICARM

MAX. PRESSURE SAFETY VALVEOPEN. RED

TELESCOPIC ARM

TRANSMISSION BARWITH SHAFT FITTINGSLEEVE (SQUAREHOLE) WELDED TO IT

TRANSMISSION BARLATERAL SUPPORT

FIXINGBRACKET“M”

TERMINALBOARDCOVER

AIR BLEED“S”

“A”

MAX. PRESSURE SAFETY VALVECLOSE. GREEN “C”

2

PIC. 1

PIC. 2

3

PIC. 3

APROLI 480 OIL-HYDRAULIC OPERATOR FOR GARAGE DOORS

No change to the existing door is required for the installation of this operator. Automatic or semi-automatic operations. Hand operationcan be made possible by releasing the system through the lever “B” both from inside or outside the building. (Pic.1)

INSTRUCTIONS FOR THE INSTALLATION OF APROLI 480 TO A GARAGE DOOR WITH COUNTERWEIGHTS

SECTION VIEW OF THE OIL-HYDRAULIC OPERATOR WITH LAMP AND COVER

UPPER SECTIONSUPPORT

LIGHT DIFFUSIONCOVER

SCREW SEAT FOR FIXING THECOVER/UPPER SECTION

OIL CONTAINER

ELECTRIC MOTORTOP END CAP

FADINI OILA 15 BY AGIP

HYDRAULIC LOBE PUMP

TWO-WAYLOCKING VALVE

PRESSURE VALVEASSEMBLY

“C”–“A”

PISTON SLEEVE

GEAR BOXHOUSING

TOOTHED SHAFT

SPACER BEARING/GEAR TEETH

COVER

SCREW SEAT FOR FIXINGTHE COVER/BOTTOM END

BOTTOM SECTION

LAMP REFLECTOR

230 V-25 W LAMP

ELECTRIC TERMINAL COVER

ELECTRIC TERMINALS

AIR BLEED SCREW“S”

O.33 HP ELECTRIC MOTOR

OIL RESERVOIR

FADINI OIL A 15 BY AGIP

MANUAL RELEASE LEVER“B”

TWO-WAY LOCKINGVALVE ASSEMBLY

FADINI OIL A 15 BY AGIP

1st PISTON WITH STEEL INSERT

SHAFT SUPPORT

RACK

2nd PISTON WITH STEEL INSERT

FADINI OIL A 15 BY AGIP

CYLINDER END CAP

WEATHER STRIP

WALL FRAMEDOOR JAMB

COUNTERWEIGHT WHEEL

GUIDE ARM

TELESCOPIC ARM

COUNTERWEIGHT

COUNTERWEIGHT CASE

BOTTOM DOOR WHEEL

100x5 mm REINFORCEMENTPLATE TO BE FIXED TOTHE DOOR FRAME

DOOR HANDLE

DOORUPPER EDGE

GARAGE DOOR

LATERAL SUPPORT

WEATHER STRIP

WITH COVERAPROLI 480

WEATHER STRIP

FIXING BRACKET “M”

ESSENTIAL COMPONENTS FOR THE APPLICATION OF THE OPERATOR ON TO A GARAGE DOOR HAVINGCOUNTERWEIGHT (PIC.3)

TELESCOPICARM

MAX. PRESSURE SAFETY VALVEOPEN. RED

TELESCOPIC ARM

TRANSMISSION BARWITH SHAFT FITTINGSLEEVE (SQUAREHOLE) WELDED TO IT

TRANSMISSION BARLATERAL SUPPORT

FIXINGBRACKET“M”

TERMINALBOARDCOVER

AIR BLEED“S”

“A”

MAX. PRESSURE SAFETY VALVECLOSE. GREEN “C”

2

PIC. 1

PIC. 2

3

PIC. 3

It is recommended to follow the drawings in this manual to install APROLI 480 on to garage doors in order to automate them.The operator is designed for the installation in the centre of the existing door by means of a bracket “M” that is fixed to the door withscrews. Pic.4

DOORFRAME

DOOR

FIXING“M”

REINFORCEMENTPLATE 100x5 mm

WALL FRAMEDOOR JAMB

GUIDE ARM OF THEEXISTING DOOR

COUNTERWEIGHTCASE AND ROLLER

GUIDE TUBEPERPENDICULARLY

FITTED

3˙000

2˙50

0Should the upper and lower fixing ends of the bracket “M” not coincide with the upper and lower edges of the door, it is recommendedto rivet, screw or spot weld an iron reinforcement plate (100 mm - 5 mm thickness) vertically across the door so to connect the top andbottom edges of the door as shown in pic. 4

Once the bracket “M” has been fixed, it is to be determined whether the telescopic arms are to overlap the existing door arms or befixed parallel to them. See pic. 5 and 6. Then proceed to weld the fixing plates as indicated by the distances in pic.5

15

80

90

60

OPEN

CLOSED DOORPOSITION

DOOR JAMB/COUNTERWEIGHTCASE

TELESCOPIC ARM TO BEPARALLEL FIXED TO THEEXISTING DOOR ARM

FIXING PLATETO WELD

REINFORCEMENT

9020

60

100

x 5

Once the bracket and the operator have been fixed to the door, proceed to temporarily fix the two telescopic arms to the torsion shaft,considering that the shaft must be allowed to rotate 5 degrees less than the end of the permitted stroke, as further explained in pic.7

BRACKET “M”

EXISTINGGUIDE ARM

40

4040

TELESCOPIC ARM OVERLAPPING THE DOOR ARM WHENTHERE IS NO SPACE BETWEEN ARM AND COUNTERWEIGHT

FIXINGABOVETHE ARMPIVOT FIXING ON TO THE

GUIDE ARMOPERATOR IN THEOPEN POSITION

TELESCOPIC ARMOVERLAPPING THEDOOR ARM WHENTHERE IS NO SPACEBETWEEN ARM ANDCOUNTERWEIGHT

10

5°

FIXING ON TOTHE GUIDE ARM

Rotate the shaft to the end of the permitted stroke by means of pliers. Then rotate the shaft back by 5 mm. This allows more power tothe operator when it is required to close the door. Pic. 7. Please note the door must be in closed position when this operation is done.

END OF PISTON STROKEWHEN NO FURTHERTURNING IS ALLOWED

HYDRAULIC LOCKING/UNLOCKING LEVER “B”

5 mm

5

ROTATE IN THE ARROWDIRECTION BY 5 mm TO GET 5°

15

APROLI 480

4

PIC. 4

PIC. 7PIC. 5

PIC. 6

5

It is recommended to follow the drawings in this manual to install APROLI 480 on to garage doors in order to automate them.The operator is designed for the installation in the centre of the existing door by means of a bracket “M” that is fixed to the door withscrews. Pic.4

DOORFRAME

DOOR

FIXING“M”

REINFORCEMENTPLATE 100x5 mm

WALL FRAMEDOOR JAMB

GUIDE ARM OF THEEXISTING DOOR

COUNTERWEIGHTCASE AND ROLLER

GUIDE TUBEPERPENDICULARLY

FITTED

3˙000

2˙50

0

Should the upper and lower fixing ends of the bracket “M” not coincide with the upper and lower edges of the door, it is recommendedto rivet, screw or spot weld an iron reinforcement plate (100 mm - 5 mm thickness) vertically across the door so to connect the top andbottom edges of the door as shown in pic. 4

Once the bracket “M” has been fixed, it is to be determined whether the telescopic arms are to overlap the existing door arms or befixed parallel to them. See pic. 5 and 6. Then proceed to weld the fixing plates as indicated by the distances in pic.5

15

80

90

60

OPEN

CLOSED DOORPOSITION

DOOR JAMB/COUNTERWEIGHTCASE

TELESCOPIC ARM TO BEPARALLEL FIXED TO THEEXISTING DOOR ARM

FIXING PLATETO WELD

REINFORCEMENT

9020

60

100

x 5

Once the bracket and the operator have been fixed to the door, proceed to temporarily fix the two telescopic arms to the torsion shaft,considering that the shaft must be allowed to rotate 5 degrees less than the end of the permitted stroke, as further explained in pic.7

BRACKET “M”

EXISTINGGUIDE ARM

40

4040

TELESCOPIC ARM OVERLAPPING THE DOOR ARM WHENTHERE IS NO SPACE BETWEEN ARM AND COUNTERWEIGHT

FIXINGABOVETHE ARMPIVOT FIXING ON TO THE

GUIDE ARMOPERATOR IN THEOPEN POSITION

TELESCOPIC ARMOVERLAPPING THEDOOR ARM WHENTHERE IS NO SPACEBETWEEN ARM ANDCOUNTERWEIGHT

10

5°

FIXING ON TOTHE GUIDE ARM

Rotate the shaft to the end of the permitted stroke by means of pliers. Then rotate the shaft back by 5 mm. This allows more power tothe operator when it is required to close the door. Pic. 7. Please note the door must be in closed position when this operation is done.

END OF PISTON STROKEWHEN NO FURTHERTURNING IS ALLOWED

HYDRAULIC LOCKING/UNLOCKING LEVER “B”

5 mm

5

ROTATE IN THE ARROWDIRECTION BY 5 mm TO GET 5°

15

APROLI 480

4

PIC. 4

PIC. 7PIC. 5

PIC. 6

5

Fit the two telescopic arms to the torsion bars and make sure that they are perfectly perpendicular to them at the same distance fromthe door. Adjust the two supports to achieve the above and put some wooden spacers to bring the lateral supports to the requireddistance. A spirit level will ensure that the torsion bars are perfectly horizontal. See pic. 8. The lever «B» must be in the released position.

FIXING PLATE

TELESCOPICARM

LATERALSUPPORT

TORSION BAR

LEVEL LEVEL

“B”

LATERAL SUPPORTPROVIDED WITHTHE EQUIPMENT

CLOSED DOOR

Fit the two telescopic arms and the torsion bars in the correct position and make sure that they are levelled and parallel, door in theclosed position. Partially weld the torsion bars to the lifting arms and operate the door by hand. Verify that it can open fully in a quietand smooth way. The lever «B» in the released position. Pic.8.

TELESCOPIC ARMWITH SLIDING BAR

CUT TO MEASUREAND WELD

LEVEL LEVEL

CIRCULAR WELDING

FIXING PLATE

TELESCOPIC ARMWITH SLIDING BAR

CUT TO MEASUREAND WELD

LATERAL SUPPORT

TORSION BARWITH SLEEVE

Once satisfied that the installation is correct and smooth, remove the two torsion bars and the sliding bars in order to firmly fix themby welding all around. Pic.9

FIX THE COVERONLY AFTERCOMPLETING THEI N S T A L L A T I O N

IN THIS POSITION THE DOORMUST BE WELL BALANCED.SHOULD IT NOT, ADD SOMEEXTRA COUNTERWEIGHT

45°

MAXIMUMPRESSUREVALVE “OPEN”RED IN COLOUR “A”

“C”

A good test to verify how well balanced the door is in both directions, ie. lifting and lowering, is to position it 45 degrees from groundlevel, as shown in picture 10. Add counterweight to improve running smoothness and balance if required.

MAXIMUMPRESSURE VALVE“CLOSE”GREEN COLOUR

LESSPOWERMORE

POWER

“S”

“B”RELEASE LEVER

TURN ITANTI-CLOCKWISE

AIR BLEED

The two safety pressure valves are identified by colours: «A»Open is red; «C» close is green. They are located in the frontof the motor/pump unit, easy to reach for setting operations inorder to meet the power requirements.Pic.11Once the valves are set, you can fit the cover and the otheraccessories. Pic.10

The setting of the safety pressure valves is to be done so toachieve the exact amout of power required to safely operatethe door. The more you turn the screw clockwise, the more youincrease the power of the operator.

76

PIC. 8

PIC. 9

PIC. 10

PIC. 11

Fit the two telescopic arms to the torsion bars and make sure that they are perfectly perpendicular to them at the same distance fromthe door. Adjust the two supports to achieve the above and put some wooden spacers to bring the lateral supports to the requireddistance. A spirit level will ensure that the torsion bars are perfectly horizontal. See pic. 8. The lever «B» must be in the released position.

FIXING PLATE

TELESCOPICARM

LATERALSUPPORT

TORSION BAR

LEVEL LEVEL

“B”

LATERAL SUPPORTPROVIDED WITHTHE EQUIPMENT

CLOSED DOOR

Fit the two telescopic arms and the torsion bars in the correct position and make sure that they are levelled and parallel, door in theclosed position. Partially weld the torsion bars to the lifting arms and operate the door by hand. Verify that it can open fully in a quietand smooth way. The lever «B» in the released position. Pic.8.

TELESCOPIC ARMWITH SLIDING BAR

CUT TO MEASUREAND WELD

LEVEL LEVEL

CIRCULAR WELDING

FIXING PLATE

TELESCOPIC ARMWITH SLIDING BAR

CUT TO MEASUREAND WELD

LATERAL SUPPORT

TORSION BARWITH SLEEVE

Once satisfied that the installation is correct and smooth, remove the two torsion bars and the sliding bars in order to firmly fix themby welding all around. Pic.9

FIX THE COVERONLY AFTERCOMPLETING THEI N S T A L L A T I O N

IN THIS POSITION THE DOORMUST BE WELL BALANCED.SHOULD IT NOT, ADD SOMEEXTRA COUNTERWEIGHT

45°

MAXIMUMPRESSUREVALVE “OPEN”RED IN COLOUR “A”

“C”

A good test to verify how well balanced the door is in both directions, ie. lifting and lowering, is to position it 45 degrees from groundlevel, as shown in picture 10. Add counterweight to improve running smoothness and balance if required.

MAXIMUMPRESSURE VALVE“CLOSE”GREEN COLOUR

LESSPOWERMORE

POWER

“S”

“B”RELEASE LEVER

TURN ITANTI-CLOCKWISE

AIR BLEED

The two safety pressure valves are identified by colours: «A»Open is red; «C» close is green. They are located in the frontof the motor/pump unit, easy to reach for setting operations inorder to meet the power requirements.Pic.11Once the valves are set, you can fit the cover and the otheraccessories. Pic.10

The setting of the safety pressure valves is to be done so toachieve the exact amout of power required to safely operatethe door. The more you turn the screw clockwise, the more youincrease the power of the operator.

76

PIC. 8

PIC. 9

PIC. 10

PIC. 11

RUBBER STOP

RELEASELEVER “B”

25

OPEN

RUBBER STOP

RECOMMENDED STARTING POSITIONBEFORE CLOSE CYCLE

RUBBER STOP ONTHE OUTSIDE OF THE DOOR

The highest power is required to start the close cycle. Therefore it is recommended to fit rubber stops to the door. This will cushionthe door at the end of the up stroke and will keep the door inclined by 5 degrees for a better start. See Pic.12.

CLAMP

RELEASELEVER “B”

LOCKABLEHATCH DOOR

RELEASE CORD

DOOR SECTION

To release Aproli 480 for hand operations it is availablea device as described above, on request. Turn the keysharply; this will pull the cord and the lever open. Asan option you can fit the door with a service hatch.Pic.13

HATCH

RELEASE LEVER

DOOR FROM OUTSIDE

There are two solutions to get access to the operator release lever for hand operations of the door. Either a lock is fitted at a suitabledistance from the release lever, to which it is connected by a steel flexible cord as in Pic.13; or a 12 cm x 12 cm lockable hatch isprovided and fitted to allow a hand to pass from outside to inside and release the lever «B».

POSITION OF THEEARTH SCREWCONNECTION

CLOSE

OPEN

ELPRO 6 exp

WITH COVERAPROLI 480

ELECTRIC CABLE TO DANGLEFREE LENGTH 1.30 METRES

The electric cable which supplies power to the motor/pump is connected by means of terminals, which are located above the oilcontainer, next to the earth screw connection. The cable must be led along the door to the point where the telescopic arm is weldedto the bar. It is recommended that the cable is allowed to dangle free by 130 cm so that the door can go fully up to the end of the permittedstroke.

It is essential to make sure that the shaft rotates in the required direction during the first running test. Should it rotate in the oppositedirection, change wire No. 10 with No. 12. Pic. 15

COURTESYLIGHT

EXTRA CAPACITOR IN CASE OFPOWER SHORTAGE OR TO IMPROVETHE POWER OF THE OPERATORWHEN HEAVY DOORS ARE INVOLVED

TO REVERSE THE DIRECTION OF THESHAFT ROTATION SWOP WIRES ROUNDNo. 10 AND No. 12 DO NOT CHANGE No.11

10 11 12 13 14 ELPRO 6 exp

98

PIC. 14

PIC. 15

PIC. 12

PIC. 13

RUBBER STOP

RELEASELEVER “B”

25

OPEN

RUBBER STOP

RECOMMENDED STARTING POSITIONBEFORE CLOSE CYCLE

RUBBER STOP ONTHE OUTSIDE OF THE DOOR

The highest power is required to start the close cycle. Therefore it is recommended to fit rubber stops to the door. This will cushionthe door at the end of the up stroke and will keep the door inclined by 5 degrees for a better start. See Pic.12.

CLAMP

RELEASELEVER “B”

LOCKABLEHATCH DOOR

RELEASE CORD

DOOR SECTION

To release Aproli 480 for hand operations it is availablea device as described above, on request. Turn the keysharply; this will pull the cord and the lever open. Asan option you can fit the door with a service hatch.Pic.13

HATCH

RELEASE LEVER

DOOR FROM OUTSIDE

There are two solutions to get access to the operator release lever for hand operations of the door. Either a lock is fitted at a suitabledistance from the release lever, to which it is connected by a steel flexible cord as in Pic.13; or a 12 cm x 12 cm lockable hatch isprovided and fitted to allow a hand to pass from outside to inside and release the lever «B».

POSITION OF THEEARTH SCREWCONNECTION

CLOSE

OPEN

ELPRO 6 exp

WITH COVERAPROLI 480

ELECTRIC CABLE TO DANGLEFREE LENGTH 1.30 METRES

The electric cable which supplies power to the motor/pump is connected by means of terminals, which are located above the oilcontainer, next to the earth screw connection. The cable must be led along the door to the point where the telescopic arm is weldedto the bar. It is recommended that the cable is allowed to dangle free by 130 cm so that the door can go fully up to the end of the permittedstroke.

It is essential to make sure that the shaft rotates in the required direction during the first running test. Should it rotate in the oppositedirection, change wire No. 10 with No. 12. Pic. 15

COURTESYLIGHT

EXTRA CAPACITOR IN CASE OFPOWER SHORTAGE OR TO IMPROVETHE POWER OF THE OPERATORWHEN HEAVY DOORS ARE INVOLVED

TO REVERSE THE DIRECTION OF THESHAFT ROTATION SWOP WIRES ROUNDNo. 10 AND No. 12 DO NOT CHANGE No.11

10 11 12 13 14 ELPRO 6 exp

98

PIC. 14

PIC. 15

PIC. 12

PIC. 13

All the electrical connections to the control panel are to be made as per – Drawing 1795 – Elpro 6 exp having the following features:terminals for the keyswitch open-stop-close, photocells, safety edge, courtesy light, remote control to terminals 3 & 4 where the firstpulse opens the door, the second stops it and the third re-cycles to open or close.

ELECTRICAL WIRING DIAGRAM OF THE OIL-HYDRAULIC GARAGE DOOR OPERATORAPROLI 480 TO THE ELECTRONIC CONTROL PANEL

6 expALL OPERATIONSOPEN, STOP & CLOSE

RADIO CONTACT

3 4

BIRIO A8 AERIAL

LED ON VOLTAGESUPPLIED

TRANSFORMER230

0

024

meth

8VARADIO CONTROLPLUG-IN CARD SUPPORT

24 V OUTPUT

1° CHANNEL

ASTRO 43/2 RADIO RECEIVERPLUG-IN PC BOARD

MOTOR RUNOPEN & CLOSE TIME

DWELL TIME

1 2

ON

OFFShould more pairs of photocells be required than the

recomm

ended quantity, fit an auxiliary transformer outside

the control box.

NOTE W

ELL: THIS PANEL IS TESTED TO OPERATE GATES

ONLY THROUGH FADIN

I ACCESSORIES. NO GUARAN

TEEFO

R ACCESSO

RIES OF O

THER M

AKE O

R SPECIAL

APPLICATIONS.

- COURTESY LIGHT FOR TWO M

INUTES. ON

- FLASHING LAM

P. OFF- AUTOM

ATIC RE-CLOSING. ON

- SEMI-AUTOM

ATIC.OFF

DIP-SWITCHCAPACITOR

12,5 µF

FUSE630 mA

FUSES5 A

230 V SINGLE-PHASE

SUPPLY VOLTAGE

230 V - 25 W M

AX.

COURTESY LIGHT

SINGLE-PHASE M

AX. 400WELECTRIC M

OTOR

EARTH

MAX. PERM

ITTEDLOAD:1 PAIR PHOTOCELLS1 RADIO RECEIVER

24 V OUTPUT A.C.

LIMIT SW

ITCH. OPEN. N

.C.

LIMIT SW

ITCH. COMM

ON

LIMIT SW

ITCH. CLOSE. N.C.

N.O. CON

TACT. OPEN SW

ITCHSTOP CLOSE AN

D RADIO

N.C. CON

TACT. PHOTOCELLSAN

D SAFETY EDGE

BUTTON ONTHE COVER LID

IT IS ILLUMINATED WHENVOLTAGE IS SUPPLIED

KEYSWITCHPRIT 19

STOP

OPEN

CLOSE

COMMON

ELECTRICAL CONNECTIONSKEYSWITCH PRIT 19

PC BOARD DRWG. 1795

230 VOLTSMAINS SUPPLY

1

2

3

4

5

6

7

8

9

10

11

12

13

14

GARAGE DOOR OPERATOR COMPLETE WITH ALL THE RECOMMENDED ACCESSORIESFOR A GOOD PERFORMANCE

1 - 0.03 Amp. CIRCUIT BREAKER

2 - MIRI 4 FLASHING LIGHT 25 Watts

FITTED WITH BIRIO A8 AERIAL

3 - PLUG-IN RADIO RECEIVER CARD ASTRO 43 SAW

4 - ELECTRONIC CONTROL BOX Elpro 6 exp

5 - START PUSH BUTTON

6 - KEYSWITCH PRIT 19

7 - SAFETY EDGE. LOW PROFILE

8 - PHOTOCELL TRIFO 11. RECEIVER

9 - 25 Watt LAMP

10 - OPERATOR APROLI 480

11 - COVER TO PROTECT THE VALVES

12 - FIXING BRACKET

13 - PHOTOCELL TRIFO 11. PROJECTOR

14 - RADIO TRANSMITTER ASTRO 43 TWO BUTTONS

PLUG-INASTRO 43

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

M1

COMUN

E

230 V - 25 W M

AX.

FLASHING LAM

P

R1 R2

1234567

891

0

N.C.C N.A. GND ANT .

I.T.F.

ASTRO 43 INNESTO

R2

R1

open

12

34

PIC. 17

PIC. 16

10 11

open

All the electrical connections to the control panel are to be made as per – Drawing 1795 – Elpro 6 exp having the following features:terminals for the keyswitch open-stop-close, photocells, safety edge, courtesy light, remote control to terminals 3 & 4 where the firstpulse opens the door, the second stops it and the third re-cycles to open or close.

ELECTRICAL WIRING DIAGRAM OF THE OIL-HYDRAULIC GARAGE DOOR OPERATORAPROLI 480 TO THE ELECTRONIC CONTROL PANEL

6 expALL OPERATIONSOPEN, STOP & CLOSE

RADIO CONTACT

3 4

BIRIO A8 AERIAL

LED ON VOLTAGESUPPLIED

TRANSFORMER

2300

024

meth

8VARADIO CONTROLPLUG-IN CARD SUPPORT

24 V OUTPUT

1° CHANNEL

ASTRO 43/2 RADIO RECEIVERPLUG-IN PC BOARD

MOTOR RUNOPEN & CLOSE TIME

DWELL TIME

1 2

ON

OFFShould more pairs of photocells be required than the

recomm

ended quantity, fit an auxiliary transformer outside

the control box.

NOTE W

ELL: THIS PANEL IS TESTED TO OPERATE GATES

ONLY THROUGH FADIN

I ACCESSORIES. NO GUARAN

TEEFO

R ACCESSO

RIES OF O

THER M

AKE O

R SPECIAL

APPLICATIONS.

- COURTESY LIGHT FOR TWO M

INUTES. ON

- FLASHING LAM

P. OFF- AUTOM

ATIC RE-CLOSING. ON

- SEMI-AUTOM

ATIC.OFF

DIP-SWITCHCAPACITOR

12,5 µF

FUSE630 mA

FUSES5 A

230 V SINGLE-PHASE

SUPPLY VOLTAGE

230 V - 25 W M

AX.

COURTESY LIGHT

SINGLE-PHASE M

AX. 400WELECTRIC M

OTOR

EARTH

MAX. PERM

ITTEDLOAD:1 PAIR PHOTOCELLS1 RADIO RECEIVER

24 V OUTPUT A.C.

LIMIT SW

ITCH. OPEN. N

.C.

LIMIT SW

ITCH. COMM

ON

LIMIT SW

ITCH. CLOSE. N.C.

N.O. CON

TACT. OPEN SW

ITCHSTOP CLOSE AN

D RADIO

N.C. CON

TACT. PHOTOCELLSAN

D SAFETY EDGE

BUTTON ONTHE COVER LID

IT IS ILLUMINATED WHENVOLTAGE IS SUPPLIED

KEYSWITCHPRIT 19

STOP

OPEN

CLOSE

COMMON

ELECTRICAL CONNECTIONSKEYSWITCH PRIT 19

PC BOARD DRWG. 1795

230 VOLTSMAINS SUPPLY

1

2

3

4

5

6

7

8

9

10

11

12

13

14

GARAGE DOOR OPERATOR COMPLETE WITH ALL THE RECOMMENDED ACCESSORIESFOR A GOOD PERFORMANCE

1 - 0.03 Amp. CIRCUIT BREAKER

2 - MIRI 4 FLASHING LIGHT 25 Watts

FITTED WITH BIRIO A8 AERIAL

3 - PLUG-IN RADIO RECEIVER CARD ASTRO 43 SAW

4 - ELECTRONIC CONTROL BOX Elpro 6 exp

5 - START PUSH BUTTON

6 - KEYSWITCH PRIT 19

7 - SAFETY EDGE. LOW PROFILE

8 - PHOTOCELL TRIFO 11. RECEIVER

9 - 25 Watt LAMP

10 - OPERATOR APROLI 480

11 - COVER TO PROTECT THE VALVES

12 - FIXING BRACKET

13 - PHOTOCELL TRIFO 11. PROJECTOR

14 - RADIO TRANSMITTER ASTRO 43 TWO BUTTONS

PLUG-INASTRO 43

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

M1

COMUN

E

230 V - 25 W M

AX.

FLASHING LAM

P

R1 R2

1234567

891

0

N.C.C N.A. GND ANT .

I.T.F.

ASTRO 43 INNESTO

R2

R1

open

12

34

PIC. 17

PIC. 16

10 11

open

For jack-knife doors, the same instructions apply as for single-panel doors as explained in the previous pages. Only please note thatwith articulated doors as the above type, it is recommended to fix the operator so that the shaft and the torsion bars are 80-100 mmbelow the door hinge centre line. Pic.19

SPECIAL GARAGE DOORS2˙

500

4˙000

400

SAFETY SWITCH

1.30 m ELECTRIC CABLETO DANGLE FREE

REINFORCEMENT PLATE100x5 mm

13 CEISINGLE-PHASE

When very large doors are involved with a service door in the middle, it is recommended to install two operators Aproli 480 on to thedoor sides without connecting the shaft inner ends. Fixing dimensions and measurements are as explained before in the previousapplication drawings. It is also recommended to fit the service door with a safety microswitch as shown in pic.18When two operators are required for one door, it is recommended to install the control panel “Elpro 13 CEI” and one pair of photocellsTrifo 11. These are to be fixed on to the “counterweight case” 40 cm from ground level.

APPLICATION OF APROLI 480 ON A JACK-KNIFE DOOR

6 expSTEP BY STEP

CENTERHINGES

ROLLER WITHSLIDING GUIDE

UPPER HINGES

ELECTRIC CABLELOOP LENGTH 1.30 m

SLIDING GUIDEFOR ROLLER

REINFORCEMENT PLATE100 x 5 mm

2˙50

0

80 /

100

mm

3˙000

APPLICATION OF APROLI 480 ON TO A DOOR WITH UPPER TRACK, FULLY INDOOR

UPPER FIXING BY THE SIDEOF THE DOOR SLIDING GUIDE

UPPER GUIDE

REINFORCEMENT PLATE100 x 5 mm

LOWER ROLLER SLIDING INTHE LATERAL PERPENDICULARCASING

WARNING LAMPON STARTING

WITH RADIO AERIAL

UPPER ROLLERFOR HORIZONTAL

UPPER TRACK

WALL FRAME

COUNTERWEIGHT

COUNTERWEIGHT

IN THE MIDDLE OF THE DOOR

For the installation of Aproli 480 on to garage doors with upper track follow the same instructions as explained before; the shaft ie. thetorsion fulcrum must coincide with the centre line of the door, right in the middle between upper and lower guide rollers. See Pic. 20

Please note, once Aproli 480 has been fixed, unscrew the air bleed screw by one turn. This screw is fitted on the cap of the oil container,where the voltage supplying cable is led to the motor. Pic.21 Should the operator «Aproli 480» be removed for maintenance or repairingtighten the screw «S» to prevent oil from coming out during handling.

UNSCREW BY ONETURN TO BLEEDAIR OUT OF THE

OIL TANK

OIL FADINI A 15 BY AGIP

STICKER FITTED TO THE OIL TANK

IMPORTANT AFTERINSTALLATION

UNDO BY ONE TURN

APROLI 480 “S”

“S”

PIC. 21PIC. 19

12 13

PIC. 18

PIC. 20

For jack-knife doors, the same instructions apply as for single-panel doors as explained in the previous pages. Only please note thatwith articulated doors as the above type, it is recommended to fix the operator so that the shaft and the torsion bars are 80-100 mmbelow the door hinge centre line. Pic.19

SPECIAL GARAGE DOORS

2˙50

0

4˙000

400

SAFETY SWITCH

1.30 m ELECTRIC CABLETO DANGLE FREE

REINFORCEMENT PLATE100x5 mm

13 CEISINGLE-PHASE

When very large doors are involved with a service door in the middle, it is recommended to install two operators Aproli 480 on to thedoor sides without connecting the shaft inner ends. Fixing dimensions and measurements are as explained before in the previousapplication drawings. It is also recommended to fit the service door with a safety microswitch as shown in pic.18When two operators are required for one door, it is recommended to install the control panel “Elpro 13 CEI” and one pair of photocellsTrifo 11. These are to be fixed on to the “counterweight case” 40 cm from ground level.

APPLICATION OF APROLI 480 ON A JACK-KNIFE DOOR

6 expSTEP BY STEP

CENTERHINGES

ROLLER WITHSLIDING GUIDE

UPPER HINGES

ELECTRIC CABLELOOP LENGTH 1.30 m

SLIDING GUIDEFOR ROLLER

REINFORCEMENT PLATE100 x 5 mm

2˙50

0

80 /

100

mm

3˙000

APPLICATION OF APROLI 480 ON TO A DOOR WITH UPPER TRACK, FULLY INDOOR

UPPER FIXING BY THE SIDEOF THE DOOR SLIDING GUIDE

UPPER GUIDE

REINFORCEMENT PLATE100 x 5 mm

LOWER ROLLER SLIDING INTHE LATERAL PERPENDICULARCASING

WARNING LAMPON STARTING

WITH RADIO AERIAL

UPPER ROLLERFOR HORIZONTAL

UPPER TRACK

WALL FRAME

COUNTERWEIGHT

COUNTERWEIGHT

IN THE MIDDLE OF THE DOOR

For the installation of Aproli 480 on to garage doors with upper track follow the same instructions as explained before; the shaft ie. thetorsion fulcrum must coincide with the centre line of the door, right in the middle between upper and lower guide rollers. See Pic. 20

Please note, once Aproli 480 has been fixed, unscrew the air bleed screw by one turn. This screw is fitted on the cap of the oil container,where the voltage supplying cable is led to the motor. Pic.21 Should the operator «Aproli 480» be removed for maintenance or repairingtighten the screw «S» to prevent oil from coming out during handling.

UNSCREW BY ONETURN TO BLEEDAIR OUT OF THE

OIL TANK

OIL FADINI A 15 BY AGIP

STICKER FITTED TO THE OIL TANK

IMPORTANT AFTERINSTALLATION

UNDO BY ONE TURN

APROLI 480 “S”

“S”

PIC. 21PIC. 19

12 13

PIC. 18

PIC. 20

- It is most important that the electric cables are removed from their terminals by loosening the fastening screws. Never cut the electriccables. Also make sure that the 230 V mains switch is off before removing the cables. See page 11 pic. 17.

- Only by keeping to these fitting instructions a reliable installation and correct performance of the equipment can be achieved.

The installation is fully under the responsibility of the installation agent, even if only Fadini products have been used as indicated inthis booklet. It is advisable that the system is installed in full compliance with these instructions and in observance of the existing lawsfor automatic gate equipment.

- The information, specifications and drawings contained herein are subject to any change that the manufacturer considers as needed.

NEVER CUT THE ELECTRIC CABLES

UNSCREW

LAMPREFLECTOR

ELECTRIC CABLELAMP

PRESSURE SWITCH

ELECTRIC MOTORVOLTAGE SUPPLYCABLE

ELECTRIC CABLEPRESSURE SWITCH

SAFETY EDGEWITH PRESSURESWITCH

PERFORMANCE

Duty cycle.....................................................................................................................................18 sec. Opening – 30 sec. Dwell – 18 sec. ClosingTime of one complete cycle .................................................................................................................................................................................66 sec.Complete cycles.............................................................................................................................................................................................No. 47/hourAnnual cycles - 8 hours’service per day....................................................................................................................................................No.159˙000

OIL-HYDRAULIC PUMP

Pump flow rate .....................................................................1.10 l/min.Working pressure ........................................................2 MPa (20 bar)Maximum pressure......................................................4 MPa (40 bar)Working temperature......................................................-20°C +80°COpening time...................................................................................18 sRecommended door size...............................................................7 m2

Shaft rotation........................................................................max. 205°Hydraulic oil.....................................................oil Fadini A15 by AgipStatic weight of operator ........................................................10.5 KgWeight of Aproli 480 with accessories....................................24 KgMax. torque.............................................................................392.4 NmMax. gate weight........................................................................150 Kg

ELECTRIC MOTOR

Power output...............................................................0.24 KW (0.33 HP)Supply voltage ..................................................................................230 VFrequency..........................................................................................50 HzAbsorbed power ............................................................................330 WAbsorbed current.............................................................................1.8 ACapacitor........................................................................................12.5 µFMotor revolution...................................................................1˙350 r.p.m.IP Protection Standard ..................................................................IP 55Motor rated torque.......................................................................1.3 NmLamp .....................................................................................230 V - 25 WIntermittent service .............................................................................S 3

TECHNICAL SPECIFICATIONS APROLI 480

OIL-HYDRAULIC OPERATOR FOR GARAGE DOORS WITH COUNTERWEIGHTS APROLI 480

1 FIXINGBRACKET“M”

2DOOR OPERATORLINEAR DESIGN

MOTOR

W (absor.)

VOLTS

Rev/min.

Nm

2 PHASE

330

230

1˙350

392.4Protection Standards IP 55

Max. working pressure 4 MPa (40 Bar)

OIL FADINI A15 BY AGIP

MADE IN ITALY

Via Mantova, 177/A - 37053 Cerea (VR) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054

®

s.n.c.

HP (to use)

A

Hz

µF

0.33

1.8

50

12.5

APROLI 480

APROLI 480

3ELECTRICTERMINALOUTPUT

4 LAMP ANDLAMP REFLECTOR

5 PROTECTIONCOVER

6LIGHTDIFFUSIONTOPCOVER

7 BOTTOMCOVER

1 2 3 4

5 6

7

121

785

86

35

86

600

35

180

20 x 20

91

1˙61

0

“C” “A”

DATA STICKERELECTRIC MOTOR

“E”

14 15

PIC. 22

PIC. 23

- It is most important that the electric cables are removed from their terminals by loosening the fastening screws. Never cut the electriccables. Also make sure that the 230 V mains switch is off before removing the cables. See page 11 pic. 17.

- Only by keeping to these fitting instructions a reliable installation and correct performance of the equipment can be achieved.

The installation is fully under the responsibility of the installation agent, even if only Fadini products have been used as indicated inthis booklet. It is advisable that the system is installed in full compliance with these instructions and in observance of the existing lawsfor automatic gate equipment.

- The information, specifications and drawings contained herein are subject to any change that the manufacturer considers as needed.

NEVER CUT THE ELECTRIC CABLES

UNSCREW

LAMPREFLECTOR

ELECTRIC CABLELAMP

PRESSURE SWITCH

ELECTRIC MOTORVOLTAGE SUPPLYCABLE

ELECTRIC CABLEPRESSURE SWITCH

SAFETY EDGEWITH PRESSURESWITCH

PERFORMANCE

Duty cycle.....................................................................................................................................18 sec. Opening – 30 sec. Dwell – 18 sec. ClosingTime of one complete cycle .................................................................................................................................................................................66 sec.Complete cycles.............................................................................................................................................................................................No. 47/hourAnnual cycles - 8 hours’service per day....................................................................................................................................................No.159˙000

OIL-HYDRAULIC PUMP

Pump flow rate .....................................................................1.10 l/min.Working pressure ........................................................2 MPa (20 bar)Maximum pressure......................................................4 MPa (40 bar)Working temperature......................................................-20°C +80°COpening time...................................................................................18 sRecommended door size...............................................................7 m2

Shaft rotation........................................................................max. 205°Hydraulic oil.....................................................oil Fadini A15 by AgipStatic weight of operator ........................................................10.5 KgWeight of Aproli 480 with accessories....................................24 KgMax. torque.............................................................................392.4 NmMax. gate weight........................................................................150 Kg

ELECTRIC MOTOR

Power output...............................................................0.24 KW (0.33 HP)Supply voltage ..................................................................................230 VFrequency..........................................................................................50 HzAbsorbed power ............................................................................330 WAbsorbed current.............................................................................1.8 ACapacitor........................................................................................12.5 µFMotor revolution...................................................................1˙350 r.p.m.IP Protection Standard ..................................................................IP 55Motor rated torque.......................................................................1.3 NmLamp .....................................................................................230 V - 25 WIntermittent service .............................................................................S 3

TECHNICAL SPECIFICATIONS APROLI 480

OIL-HYDRAULIC OPERATOR FOR GARAGE DOORS WITH COUNTERWEIGHTS APROLI 480

1 FIXINGBRACKET“M”

2DOOR OPERATORLINEAR DESIGN

MOTOR

W (absor.)

VOLTS

Rev/min.

Nm

2 PHASE

330

230

1˙350

392.4Protection Standards IP 55

Max. working pressure 4 MPa (40 Bar)

OIL FADINI A15 BY AGIP

MADE IN ITALY

Via Mantova, 177/A - 37053 Cerea (VR) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054

®

s.n.c.

HP (to use)

A

Hz

µF

0.33

1.8

50

12.5

APROLI 480

APROLI 480

3ELECTRICTERMINALOUTPUT

4 LAMP ANDLAMP REFLECTOR

5 PROTECTIONCOVER

6LIGHTDIFFUSIONTOPCOVER

7 BOTTOMCOVER

1 2 3 4

5 6

7

121

785

86

35

86

600

35

180

20 x 20

91

1˙61

0

“C” “A”

DATA STICKERELECTRIC MOTOR

“E”

14 15

PIC. 22

PIC. 23

Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net

EUROPEAN MARK CERTIFYING CONFORMITYTO THE ESSENTIAL REQUIREMENTS OF THESTANDARDS 98/37/EC

• DECLARATION OF CONFORMITY• SAFETY NORMS• EN 12453, EN 12445 STANDARDS• CEI EN 60204-1 STANDARDS• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTAL QUALITYCONTROL” system which ensures constant quality standards, updated knowledge of the European Standards and compliance withtheir requirements, in view of an ever increasing process of improvement.

The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relationto the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000= UNI EN 29000.Automation in conformity to EN 12453, EN 12445 safety standards.

10-2

005

IMPORTANT WARNING NOTES- Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms.- It is recommended to keep to the instructions here outlined. Check the specifications on the motor sticker with your mains supply.- Dispose properly of the packaging: cardboard, nylon, polystyrene, through specializing companies.- Should the operator be removed, do not cut the electric cable. This must be properly removed from the terminal board in the junction box.- Switch off the mains switch before removing the junction box cover where the electric cable is terminated.- All the system must be earthed by using the yellow/green wire, marked by its specific symbol.- It is recommended to read the regulations, suggestions and remarks quoted in the booklet “Safety Norms”.

CHECKING AND MAINTENANCE:To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspectionsand proper maintenance are made by qualified technicians to the whole installation ie, both the mechanical and electronic parts, as well as wiring:- Mechanical parts: maintenance every 6 months approx.- Eletronic apparatus and safety equipment: maintenance every month.

®

INSTALLATION MANUALGB

AUTOMATIC GATE MANUFACTURERS

®

s.n.c.

The manufacturers reserve the right to change the products without any previousnotice and are not liable for possible damages to people and properties.

Distributor’s box

Made in Italy

®