4
On/Off EZ Mount Dual Bank Control Battery Switch 772-DBC-EZ Mount Dual Bank Control (Retail Packed) 772-DBC-EZ-B (Bulk Packed) www.bepmarine.com | www.mastervolt.com Features & Benefits: Easiest surface mounting, saves installation time and cost Front access studs match Pro Installer Busbar range interconnection height for direct linking and most mounting compact footprint Actuator assembly can be fitted at any angle for optimal cabling flexibility Removable knob for isolation/safety Includes back cover and three side panels for security and cable protection Designed to withstand harsh marine environments High temperature reinforced plastics Specifications: Continuous rating: 400A* Intermittent rating: 600A* (5min) Cranking rating: 1500A* (10sec) 12-48V DC Connection stud size: M10 (3/8”) IP67 – short periods of immersion Ignition protected Independently tested to meet UL1107 standards CE marked *Electrical ratings achieved using cable size 120mm² 5 YEAR WARRANTY Like 3 battery switches in one, House, Start and Emergency Parrallel. As easy to mount as 1, 2, 3, these revolutionary battery switches allow you to wire from the front. Never has installation been so easy and cabling so accessible. With their shared interconnection height, EZ-Mount battery switches “cluster” directly with the Pro Installer Busbar Range, resulting in the fastest, most compact installations. All ratings and footprint of the EZ Mount Switch match those of the corresponding Pro Installer 770 series standard mount switch, offering the same high quality functionality, but with optimized, easy surface mounting. 1. Fit base 2. Add wiring 3. Clip on actuator Surface EZ-Mount Rear Panel Mount Front Panel Mount 1 2 Loads Engine Battery 1 Battery 2 Loads + + Installation Instructions: IMPORTANT! Read before installing It is recommended that electrical terminations and connections are carried out by a marine electrical technician. These battery switches are for isolation purposes and are not designed for switching under load. Ensure there are no circuits with high inductive loads directly connected to the switch in order to prevent any sudden in-rush of current which may cause damage to the switch. Although specially selected chemical resistant materials have been used, we recommend that for maximum product life only plastic safe corrosion inhibiting sprays are used. Ensure all cables are sized correctly for the loads they carry. Please refer to www.bepmarine.com to calculate correct cable sizes. Ensure all electrical connections are correctly tightened to prevent any damage to the battery switch. Plastic safe Petroleum based solvents Dual Bank Control features unique “isolated ON” position, House on, Engine off. Patent pending.

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Page 1: On/Off EZ Mount Dual Bank Control Battery Switchnewcontent.westmarine.com/documents/pdfs... · Dual Bank Control Switch Loads Engine Battery Battery Start - + - + House DVSR Loads

On/Off EZ Mount Dual Bank Control Battery Switch772-DBC-EZ Mount Dual Bank Control (Retail Packed)772-DBC-EZ-B (Bulk Packed)

www.bepmarine.com | www.mastervolt.com

Features & Benefits:• Easiest surface mounting, saves installation time and cost

• Front access studs match Pro Installer Busbar range interconnection height for direct linking and most mounting compact footprint

• Actuator assembly can be fitted at any angle for optimal cabling flexibility

• Removable knob for isolation/safety • Includes back cover and three side panels for security and

cable protection • Designed to withstand harsh marine environments • High temperature reinforced plastics

Specifications:• Continuous rating: 400A* • Intermittent rating: 600A* (5min)• Cranking rating: 1500A* (10sec)• 12-48V DC• Connection stud size: M10 (3/8”)• IP67 – short periods of immersion• Ignition protected • Independently tested to meet UL1107 standards • CE marked*Electrical ratings achieved using cable size 120mm²

5 YEAR WARRANTY

Like 3 battery switches in one, House, Start and Emergency Parrallel. As easy to mount as 1, 2, 3, these revolutionary battery switches allow you to wire from the front. Never has installation been so easy and cabling so accessible.With their shared interconnection height, EZ-Mount battery switches “cluster” directly with the Pro Installer Busbar Range, resulting in the fastest, most compact installations. All ratings and footprint of the EZ Mount Switch match those of the corresponding Pro Installer 770 series standard mount switch, offering the same high quality functionality, but with optimized, easy surface mounting.1. Fit base2. Add wiring3. Clip on actuator

Surface EZ-Mount

RearPanelMount

FrontPanelMount

Double Pole/DBCEZ Mount

Dimensioned

Double Pole/DBCEZ Mount Base

Dual Bank Control Switch

LoadsEngine

Battery BatteryStart

+- +-House

DVSR

Loads

PositiveBus

NegativeBus

House BatteryFuse

Optional Start BattFuse

Example System: NOTE -This diagram is a guide only showing Dual Bank Control Switch connections and is not intended as a full electrical systems wiring diagram.

+

1 2

+

1 2

LoadsEngine

Battery1

Battery2

Loads

+ +

OFF

ON

ON

PARALLEL

1

1

2

76.2 [3.00]

97.8

[3.85

]

97.8 [3.85]

76.2

[3.00

]

Ø5.5 [Ø0.22]

97.8

[3.85

]

15.6 [0.61] 76.9 [3.03]

92.5 [3.64]

62.4 [2.46] 30.1 [1.19]

27.5 [1.08]

DVSR (710-140A)provides automaticbattery chargingof second bank

Installation Instructions: IMPORTANT! Read before installing • It is recommended that electrical terminations and connections are carried out by a marine

electrical technician.• These battery switches are for isolation purposes and are not designed for switching under

load. Ensure there are no circuits with high inductive loads directly connected to the switch in order to prevent any sudden in-rush of current which may cause damage to the switch.

• Although specially selected chemical resistant materials have been used, we recommend that for maximum product life only plastic safe corrosion inhibiting sprays are used.

• Ensure all cables are sized correctly for the loads they carry. Please refer to www.bepmarine.com to calculate correct cable sizes.

• Ensure all electrical connections are correctly tightened to prevent any damage to the battery switch.

TORQUE

Plastic safe

Petroleum basedsolvents

Dual Bank Control features unique “isolated ON” position, House on, Engine off. Patent pending.

Page 2: On/Off EZ Mount Dual Bank Control Battery Switchnewcontent.westmarine.com/documents/pdfs... · Dual Bank Control Switch Loads Engine Battery Battery Start - + - + House DVSR Loads

EZ Mount Installation (Surface Mount Only)1. Disconnect battery positive leads at the batteries for safety2. Choose mounting location on a flat surface close to the batteries 3. Select pan head (or similar) screws for mounting - use either M5 or 10g imperial (not included) 4. With Actuator removed, use the switch base as a mounting template to mark the hole positions.

See details on next page for Actuator removal5. Drill holes and screw switch base into position 6. Connect cables to studs ensuring that batteries and loads are correctly fitted 7. Ensure cables are secured to ISO/ABYC standards, and that cables are

supported so they are not placing unnecessary strain on the battery switch studs8. Check that spring washers are fitted beneath nuts 9. Tighten the stud nuts to 13.5 Nm (10 lbf) 10. Slot the side panel(s) into the Actuator as required 11. Replace Actuator, ensuring that both switch base and Actuator are both in their “OFF” positions 12. Lock the Actuator Grey fastening screws 13. With switch in “OFF” position connect battery positive leads at battery 14. Check switch operation

Example System: NOTE -This diagram is a guide only showing Dual Bank Control Switch connections and is not intended as a full electrical systems wiring diagram.

Double Pole/DBCEZ Mount

Dimensioned

Double Pole/DBCEZ Mount Base

Dual Bank Control Switch

LoadsEngine

Battery BatteryStart

+- +-House

DVSR

Loads

PositiveBus

NegativeBus

House BatteryFuse

Optional Start BattFuse

Example System: NOTE -This diagram is a guide only showing Dual Bank Control Switch connections and is not intended as a full electrical systems wiring diagram.

+

1 2

+

1 2

LoadsEngine

Battery1

Battery2

Loads

+ +

OFF

ON

ON

PARALLEL

1

1

2

76.2 [3.00]

97.8

[3.85

]

97.8 [3.85]

76.2

[3.00

]

Ø5.5 [Ø0.22]

97.8

[3.85

]

15.6 [0.61] 76.9 [3.03]

92.5 [3.64]

62.4 [2.46] 30.1 [1.19]

27.5 [1.08]

DVSR (710-140A)provides automaticbattery chargingof second bank

TORQUE TORQUE

PanheadCheeseheadSockethead

Page 3: On/Off EZ Mount Dual Bank Control Battery Switchnewcontent.westmarine.com/documents/pdfs... · Dual Bank Control Switch Loads Engine Battery Battery Start - + - + House DVSR Loads

Check switch operation:a. Loads have no voltage in “OFF” positionb. Loads have voltage in “ON” positionc. House loads only have voltage in “1 ON” position

Fit Actuator at 0, 90, 180, or 270 degrees to suit cabling

OFF

ON

OFF

ON

OFF

ON

OFF

ON

Replacement of Actuator (always remove, and replace the Actuator with knob in the “OFF” position)1. Check that switch contact shaft (on base) hasn’t been rotated, and that arrow on base shaft is pointing

towards “OFF” engraving2. Ensure that that light grey fastening screws are in the “unlocked” position3. Ensure that Actuator knob is rotated to the “OFF” position4. Note that Actuator can be fitted at any position 0/90/180/270 to suit

electrical cabling5. Replace Actuator

Removal of Actuator (always remove, and replace the Actuator with knob in the “OFF” position):1. Ensure knob is on “OFF” position2. Undo light grey fastening screws by

rotating 45 degrees anticlockwise3. Remove Actuator

UNLOCKED

LOCKED

Ensure dots align for “LOCKED” position

OFF

ON

Always remove &replace Actuator withknob in the "OFF"position

OFF

ON 1 2 Off Position For Switch Base, When Arrows On Shaft Points At “OFF”

Page 4: On/Off EZ Mount Dual Bank Control Battery Switchnewcontent.westmarine.com/documents/pdfs... · Dual Bank Control Switch Loads Engine Battery Battery Start - + - + House DVSR Loads

Dimensions (not to scale):

www.bepmarine.com | www.mastervolt.com