OPERATING MANUAL EN€¦ · The device PGGS 10-3,7V is not suitable for large-area gluing. Personnel qualifications People who use this device must: • have read and understood the

TRT-

BA-P

GG

S10-

3,7V

-TC-

001-

EN

PGGS 10-3,7V

ENOPERATING MANUALCORDLESS GLUE GUN

1 ENOperating manual – cordless glue gun PGGS 10-3,7V

Table of contents

Notes regarding the operating manual................................. 1

Safety ..................................................................................... 1

Information about the device................................................ 4

Transport and storage........................................................... 6

Start-up.................................................................................. 6

Operation ............................................................................... 8

Errors and faults .................................................................. 10

Maintenance ........................................................................ 11

Disposal ............................................................................... 11

Notes regarding the operating manual

Symbols

Warning of electrical voltageThis symbol indicates dangers to the life and health ofpersons due to electrical voltage.

Warning of explosive substancesThis symbol indicates dangers to the life and health ofpersons due to potentially explosive substances.

WarningThis signal word indicates a hazard with an averagerisk level which, if not avoided, can result in seriousinjury or death.

CautionThis signal word indicates a hazard with a low risklevel which, if not avoided, can result in minor ormoderate injury.

NoticeThis signal word indicates important information (e.g.material damage), but does not indicate hazards.

InfoInformation marked with this symbol helps you to carryout your tasks quickly and safely.

Follow the manualInformation marked with this symbol indicates that theoperating manual must be observed.

Wear protective glovesInformation marked with this symbol indicates that youshould wear protective gloves.

You can download the current version of the operating manualand the EU declaration of conformity via the following link:

PGGS 10-3,7V

https://hub.trotec.com/?id=41160

Safety

Read this manual carefully before starting or using thedevice. Always store the manual in the immediate vicinityof the device or its site of use!

WarningRead all safety warnings and all instructions. Failure to follow the warnings and instructions mayresult in electric shock, fire and / or serious injury.Save all warnings and instructions for futurereference. This appliance can be used by children aged from 8years and above and persons with reduced physical,sensory or mental capabilities or lack of experienceand knowledge if they have been given supervision orinstruction concerning use of the appliance in a safeway and understand the hazards involved.Children shall not play with the appliance. Cleaning anduser maintenance shall not be made by childrenwithout supervision.

The term power tool used in the safety warnings refers to bothmains-operated and battery-powered electric tools (with/without power cable).

EN 2Operating manual – cordless glue gun PGGS 10-3,7V

General Power Tool Safety Warnings – Work areasafety

• Keep work area clean and well lit. Cluttered or darkareas invite accidents.

• Do not operate power tools in explosive atmospheres,such as in the presence of flammable liquids, gases ordust. Power tools create sparks which may ignite the dustor fumes.

• Keep children and bystanders away while operating apower tool. Distractions can cause you to lose control.

General Power Tool Safety Warnings – Electricalsafety

• Power tool or power adapter plugs must match theoutlet. Never modify the plug in any way. Do not useany adapter plugs with earthed (grounded) powertools. Unmodified plugs and matching outlets will reducerisk of electric shock.

• Avoid body contact with earthed or grounded surfaces,such as pipes, radiators, ranges and refrigerators.There is an increased risk of electric shock if your body isearthed or grounded.

• Do not expose power tools to rain or wet conditions.Water entering a power tool will increase the risk ofelectric shock.

• Do not abuse the cord. Never use the cord for carrying,pulling or unplugging the power tool. Keep cord awayfrom heat, oil, sharp edges or moving parts. Damagedor entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use anextension cord suitable for outdoor use. Use of a cordsuitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location isunavoidable, use a residual current device (RCD)protected supply. Use of an RCD reduces the risk ofelectric shock.

General Power Tool Safety Warnings – Personalsafety

• Stay alert, watch what you are doing and use commonsense when operating a power tool. Do not use apower tool while you are tired or under the influence ofdrugs, alcohol or medication. A moment of inattentionwhile operating power tools may result in serious personalinjury.

Use personal protective equipment. Alwayswear eye protection. Protective equipment suchas protective mask, non-skid safety shoes, hardhat, hearing protection or tight-fitting protectiveclothing used for appropriate conditions willreduce personal injuries.

• Prevent unintentional starting. Ensure the switch is inthe off-position before connecting to power sourceand/or battery pack, picking up or carrying the tool.Carrying power tools with your finger on the switch orenergising power tools that have the switch on invitesaccidents.

• Do not overreach. Keep proper footing and balance atall times. This enables better control of the power tool inunexpected situations.

• Dress properly. Do not wear loose clothing orjewellery. Keep your hair, clothing and gloves awayfrom moving parts. Loose clothes, jewellery or long haircan be caught in moving parts.

General Power Tool Safety Warnings – Power tooluse and care

• Do not force the power tool. Use the correct power toolfor your application. The correct power tool will do thejob better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn iton and off. Any power tool that cannot be controlled withthe switch is dangerous and must be repaired.

• Disconnect the plug from the power source and / orthe battery pack from the power tool before makingany adjustments, changing accessories, or storingpower tools. Such preventive safety measures reduce therisk of starting the power tool accidentally.

• Store idle power tools out of the reach of children anddo not allow persons unfamiliar with the power tool orthese instructions to operate the power tool. Powertools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment orbinding of moving parts, breakage of parts and anyother condition that may affect the power tool’soperation. If damaged, have the power tool repairedbefore use. Many accidents are caused by poorlymaintained power tools.

• Use the power tool, accessories and tool bits etc. inaccordance with these instructions, taking intoaccount the working conditions and the work to beperformed. Use of the power tool for operations differentfrom those intended could result in a hazardous situation.


General Power Tool Safety Warnings – Service

• Have your power tool serviced by a qualified repairperson using only identical replacement parts. This willensure that the safety of the power tool is maintained.

General Battery Pack / Charger Safety Warnings

• Use power tools only with specifically designatedbattery packs. Use of any other battery packs may createa risk of injury and fire.

• When battery pack is not in use, keep it away fromother metal objects, like paper clips, coins, keys, nails,screws or other small metal objects, that can make aconnection from one terminal to another. Shorting thebattery terminals together may cause burns or a fire.

• Recharge only with the charger specified by themanufacturer. A charger that is suitable for one type ofbattery pack may create a risk of fire when used withanother battery pack.

• Do not charge other battery packs. The charger is onlysuitable for use with the supplied battery pack and withthe voltages specified in the technical data. Otherwise,there is a risk of fire and explosion.

• Under abusive conditions, liquid may be ejected fromthe battery. Avoid contact. If contact accidentally occurs,flush with water. If liquid contacts eyes, additionally seekmedical help. Liquid ejected from the battery may causeirritation or burns.

• In case of damage and improper use of the battery,vapours may be emitted. Provide for fresh air and seekmedical help in case of complaints. The vapours canirritate the respiratory system.

• Do not open the battery. There is danger of a shortcircuit.

• Do not short-circuit the battery. There is danger ofexplosion.

• Batteries must not be exposed to mechanical impacts.

• Protect electrical parts against moisture. To prevent anelectric shock, never immerse them in water or otherliquids during cleaning or operation. Never hold thecharger under running water. Please observe theinstructions for cleaning and maintenance.

• The charger is only suited for indoor use.

• Keep the charger clean. Contamination entails a risk ofelectric shock.

• Do not operate the charger on highly combustibleground (e.g. paper, textiles etc.) or in an inflammableenvironment. The heat generated by the charger duringcharging entails a risk of fire.

• Only use the charger for charging the battery. Thecharger must not be used as power supply for the powertool.

Device-specific safety warnings for glue guns

• Only place the device on fireproof, non-heat-conducting and solid surfaces. The heat generated bythe device during operation entails a risk of fire.

• Do not use flammable solvents for cleaning the areasto be glued. Fire hazard.

• Do not touch the nozzle or the glue stick. The nozzleand the glue stick can reach temperatures exceeding170 °C.

• Do not allow hot glue to come into contact with peopleor animals. In case of skin contact immediately hold theaffected area under a jet of cold water for several minutes.Do not try to remove the glue from your skin.

• Do not pull the glue stick out of the nozzle. Touchinghot glue can cause severe burns and the power tool can bedamaged.

• Never use the glue gun at ambient temperatures below5 °C or above 50 °C.

• Do not use the glue gun in an environment with direct,cold wind. The device's efficiency decreases and energyis lost.

• In case of continued use, do not apply excessivepressure on the trigger. The glue gun can be damaged.

• Tasks which require the housing to be opened mustonly be carried out by authorised specialistcompanies.

• If the glue escapes towards the rear, stop using thetool immediately! Have it cleaned by a specialistcompany before further use.

Intended useOnly use the device PGGS 10-3,7V for bonding wood,cardboard, packaging material, leather, ceramic, glass, carpet,seals, plastic, fabric, cork and metal using hot-melt glue whilstadhering to the technical data. The workpieces to be bondedmust be clean, dry and free of grease.

We recommend using the power tool with original Trotecaccessories.


Improper useThe device PGGS 10-3,7V is not suitable for bonding heat-sensitive materials such as soft PVC, styrofoam and otherfoams. The device PGGS 10-3,7V is not suitable for large-areagluing.

Personnel qualificationsPeople who use this device must:• have read and understood the operating manual, especially

the Safety chapter.

Personal protective equipment

Wearing protective gloves.They protect your hands from burns, crushing injuriesand skin abrasions.

Residual risks

Warning of electrical voltageElectric shock from insufficient insulation.Check the device for damages and proper functioningbefore each use.If you notice damages, no longer use the device.Do not use the device when the device or your handsare damp or wet!

Warning of electrical voltageWork on the electrical components must only becarried out by an authorised specialist company!

Warning of electrical voltageBefore any work on the device, remove the mains plugof the charger from the mains socket!Hold onto the mains plug while pulling the power cableout of the mains socket.

Warning of electrical voltageThere is a risk of a short-circuit due to liquidspenetrating the housing!Do not immerse the device and the accessories inwater. Make sure that no water or other liquids canenter the housing.

Warning of explosive substancesDo not expose the battery to temperatures above 45°C! Do not let the battery come into contact with wateror fire! Avoid direct sunlight and moisture. There is arisk of explosion!

Warning of hot surfaceThe insertion tool might still be hot after theapplication. Burn hazard when touching the insertiontool.Do not touch the insertion tool bare-handed!Wear protective gloves!

WarningDo not process materials containing asbestos.Asbestos is considered carcinogenic.

WarningDangers can occur at the device when it is used byuntrained people in an unprofessional or improper way!Observe the personnel qualifications!

WarningThe device is not a toy and does not belong in thehands of children.

WarningRisk of suffocation!Do not leave the packaging lying around. Children mayuse it as a dangerous toy.

CautionKeep a sufficient distance from heat sources.

NoticeIf you store or transport the device improperly, thedevice may be damaged.Note the information regarding transport and storage ofthe device.

Information about the device

Device descriptionThe device PGGS 10-3,7V is a cordless glue gun for repairs andtinkering. The device is suitable for bonding wood, plastic,textiles, cardboard, paper, ceramic, leather, cork, glass andmetal.

The battery level indication shows the charging status.

The automatic switch-off after 10 minutes helps you to saveenergy during work breaks.

The device allows for a working time of 30 minutes. During awork break, you can put the cordless glue gun down into thecharger.

The status LED indicates when the operating temperature hasbeen reached by a change of colour. The heating time is60 seconds.

The ergonomically shaped handle and the light weight ensurefatigue-free working.


Device depiction

1 2 3

4

5

6

9

8

7

5

10

11

No. Designation

1 Status LED

2 On/off switch

3 Battery level indication

4 Connecting contacts

5 Feed trigger

6 Mains plug

7 Charger / device holder

8 Glue stick

9 Feed channel

10 Nozzle

11 Heat protection cover of the nozzle

Scope of delivery• 1 x Device PGGS 10-3,7V

• 1 x Charger with device holder

• 10 x Glue stick, length: 140 mm, diameter: 7 mm

• 1 x Manual

Technical data

Parameter Value

Model PGGS 10-3.7V

Nominal voltage 3.7 V

Ambient temperature working 5 °C to 50 °C

Ambient temperature charging 10 °C to 40 °C

Melting point 170 °C

Glue stickDiameter

Length7 mm140 mm

Heating time approx. 60 s

Working time with one batterycharge

approx. 30 min

Weight 0.17 kg

Battery (integrated)

Type Li-ion

Nominal voltage 3.7 V

Capacity 1.5 Ah

Charger

Nominal voltage input 100 – 240 V / 50 – 60 Hz

Nominal current input 0.2 A

Nominal voltage output 5.5 V

Charging current 0.6 A

Protection class II /

Cable length 1.5 m


Transport and storage

NoticeIf you store or transport the device improperly, thedevice may be damaged.Note the information regarding transport and storage ofthe device.

TransportBefore transporting the device, proceed as follows:• Switch off the device.

• Hold onto the mains plug while pulling the power cable ofthe charger out of the mains socket.

• Allow the device to cool down.

The supplied Li-ion batteries are subjects to the requirements ofdangerous goods legislation.

Observe the following when transporting or shipping Li-ionbatteries:• The user may transport the batteries by road without any

additional requirements.

• If transport is carried out by third parties (e.g. air transportor forwarding company), special requirements as topackaging and labelling must be observed. This includesconsulting a dangerous goods specialist when preparingthe package.

– Only ship batteries if their housing is undamaged.– Please also observe any other national regulations.

StorageBefore storing the device, proceed as follows:• Switch off the device.


• Allow the device to cool down.

• Clean the device as described in the Maintenance chapter.

• Do not store Li-ion batteries which are completelydischarged. Storing discharged batteries can lead to adeep discharge and thus damage the battery.

When the device is not being used, observe the followingstorage conditions:• dry and protected from frost and heat

• ambient temperature below 40 °C

• protected from dust and direct sunlight.

Start-up

Unpacking the device• Take the device and the accessories out of the packaging.

Warning of electrical voltageElectric shock from insufficient insulation.Check the device for damages and proper functioningbefore each use.If you notice damages, no longer use the device.Do not use the device when the device or your handsare damp or wet!

• Check the scope of delivery for completeness and look fordamages.

WarningRisk of suffocation!Do not leave the packaging lying around. Children mayuse it as a dangerous toy.

• Dispose of the packaging material according to thenational regulations.

Charging the battery

CautionWhile the battery is charging, the handle may becomeslightly warm. This is normal.

NoticeThe battery can be damaged in case of impropercharging.Never charge the battery at ambient temperaturesbelow 10 °C or above 40 °C.

The battery is partially charged upon delivery to avoid damageto the battery caused by a deep discharge.

The battery should be charged prior to initial start-up and whenthe battery is low (the battery level indication is illuminated inred).

To do so, please proceed as follows:


1. Insert the device into the charger (7).

7

2. Insert the mains plug of the charger (7) into a properly fusedmains socket.

ð The battery level indication (3) is illuminated in red.

3

ð Charging requires approx. 3 hours.

3. Wait until the light of the battery level indication (3) turnsgreen.

3

ð The battery is fully charged.4. Pull the mains plug of the charger (7) out of the mains

socket.

5. Take the device off the charger.

ð The device and the charger may have become warmduring charging.

Checking the battery charging statusThe charging status is displayed by the battery level indicationas follows:

LED colour Meaning

Green The battery is fully charged.

Red The battery is empty. Recharge the battery.

Inserting a glue stick1. Push a glue stick into the feed channel (9).


Operation

Tips and notes on handling the glue gunGeneral information:• Degrease metallic surfaces before gluing. Processing

machines often leave oil residues.

• The glue cannot be completely removed from textiles. Dueto its high melting point, even hot washing does notremove the glue.

• Moisture can make the glue joint come undone.

• If required, use special glue sticks for different types ofmaterial.

• If your skin comes into contact with hot glue, immediatelyhold the affected area under a jet of cold water for severalminutes.

• The materials to be bonded and the surface on which youare working must neither be highly flammable norcombustible.

• When working with heat-sensitive materials, use a sampleto test whether the material is suited for hot gluing.

Gluing:• Apply the glue in zigzag lines when working with flexible

materials such as textiles.

• Heat up quickly cooling materials such as steel e.g. using aheat gun to improve the adhesive bonding.

• Briefly press the workpieces together by hand after gluing.A clamping device is not required.

• You can use the device for point gluing or seam gluing.

• Glue joints can be dissolved again by heating.

• Glue residues can easily be removed from the nozzle afterthe tool has cooled down.

• After cooling, remove the glue residues ideally with a sharpknife.

• The glue joints can be painted.

• Roughen smooth surfaces before gluing.

Switching the device on and offWear your personal protective equipment when working withthe device.

1. Press the on/off switch (2) until the status LED (1) lights upred.

1 2

ð The glue is being heated.ð Once the device has reached its operating temperature,

the status LED lights up green.ð The device is ready for operation.

2. Switch off the device by pressing the on/off switch (2) untilthe status LED (1) goes out.

21


Automatic switch-offThe automatic switch-off after 10 minutes helps you to saveenergy during work breaks. Only switch on the device when youactually use it.1. Switch the device back on using the on/off switch (2) and

check the status LED or the battery level indication to seewhether the device needs to be charged or heated up.

Gluing

Warning of hot surfaceThe nozzle might still be hot after use. Glue coming outof the nozzle can be hot. Risk of burns.Do not touch the nozzle bare-handed!Wear protective gloves!

InfoWhen further glue sticks are pushed in, the devicerequires a little more time for heating up than duringinitial use. Hardened glue residues can block the feedchannel.

InfoThe surfaces to be glued must be clean, dry and free ofgrease.

The status LED is illuminated in green.

1. Allow the glue gun to heat up. Push a glue stick suitable forthe material into the feed channel (9) from the rear. Pull thefeed trigger (5) to control the flow of glue for the intendedtask.

5

9

2. Apply the glue in dots or lines.

3. Immediately press the two workpieces to be bondedtogether for approx. 30 seconds.

ð After approx. 5 minutes the glue joint will be able towithstand loads.

4. During work breaks, put the device into the charger.

Shutdown

Warning of electrical voltageDo not touch the mains plug with wet or damp hands.

• Switch off the device.


• If required, allow the device to cool down.

• Clean the device according to the Maintenance chapter.

• Store the device according to the Storage chapter.


Errors and faultsThe device has been checked for proper functioning severaltimes during production. If malfunctions occur nonetheless,check the device according to the following list.

Troubleshooting tasks which require the housing to be openedmust only be carried out by an authorized specialist electricalcompany or by Trotec.

Slight smoke or odour are emitted during first use:• This is not a fault. These phenomena disappear after a

brief runtime.

The device does not start:• The battery power might be too low. Recharge the battery.

• Check the charger and charging socket for dirt. Removeany dirt.

• Check whether the charger is connected. If the charger isconnected, the device will not start.

InfoWait for at least 10 minutes before switching thedevice back on.

The battery does not charge:• Check whether the device is correctly connected to the

charger and whether the charger is correctly connected tothe power supply.

• Check the power connection.

• Check the power cable and mains plug for damages.

• Check the fuse (home).

• Check the charger for damages. Should the charger bedamaged, stop using it. Contact the Trotec customerservice.

• Check the charger connection for dirt. Remove any dirt.

• The battery might be defective. Contact the Troteccustomer service.

The glue stick is not transported:• The glue stick may be used up or too short. Insert a new

glue stick. Only use suitable accessories / glue sticks asspecified in the technical data.

• The glue stick diameter may be too large or too small. Onlyuse suitable accessories / glue sticks as specified in thetechnical data.

The glue stick falls out of the device:• The glue stick diameter is too small. Only use suitable

accessories / glue sticks as specified in the technical data.

Liquid glue comes out of the feed channel:• The glue stick diameter is too small and / or the melting

point of the glue stick is too low. Only use suitableaccessories / glue sticks as specified in the technical data.

The glue does not come out evenly:• The device may not have reached the melting point yet.

Allow the device to heat up completely.

• Pull the feed trigger slowly and evenly.

The glue only bonds on one side:• The glue may have cooled down before you have pressed

the workpieces together. Press the workpieces to bebonded together immediately. Heat up quickly coolingmaterials with a heat gun. Apply the glue in dots ifnecessary.

The glue comes undone after cooling:• The surfaces may be greasy, smooth or dusty. You should

degrease, roughen or clean the surfaces.

• The material may not be suitable for bonding with hot-meltglue. Use special glue sticks.

Glued shoe soles come undone:• Moisture causes the leather to swell. Use special glue

sticks.

Glue residues (strands) form:• The feed trigger is held after gluing is completed. Let go of

the feed trigger in time.

• Wipe off the nozzle when lifting it off the workpiece.

The workpiece melts:• The workpiece consists of heat-sensitive material, e.g.

styrofoam, and is not suitable for bonding with hot-meltglue. Use special glue sticks.

You suffer burns on your fingers during gluing:• The glue may penetrate through paper or textiles. Wear

protective gloves when working with the glue gun. Ifnecessary, use a heat-resistant pad, e.g. made of silicone.

• The workpiece consists of metal and may have heated up.Wear protective gloves when working with the glue gun.

NoticeWait for at least 3 minutes after maintenance andrepair work. Only then switch the device back on.

Your device still does not operate correctly after thesechecks?Please contact the customer service. If necessary, bring thedevice to an authorized specialist electrical company or toTrotec for repair.


Maintenance

Activities required before starting maintenance

Warning of electrical voltageDo not touch the mains plug of the charger with wet ordamp hands.

• Switch the device off.


• Allow the device to cool down completely.

Warning of electrical voltageMaintenance tasks which require the housing to beopened must only be carried out by authorisedspecialist companies or by Trotec.

Notes on maintenanceInside the device, there are no parts that need to be maintainedor lubricated by the user.

CleaningThe device should be cleaned before and after each use.

NoticeThe device does not have to be lubricated aftercleaning.

Warning of electrical voltageThere is a risk of a short-circuit due to liquidspenetrating the housing!Do not immerse the device and the accessories inwater. Make sure that no water or other liquids canenter the housing.

• Clean the device with a soft, damp and lint-free cloth.Ensure that no moisture enters the housing. Protectelectrical components from moisture. Do not use anyaggressive cleaning agents such as cleaning sprays,solvents, alcohol-based or abrasive cleaners to dampenthe cloth.

• Dry the device with a soft, lint-free cloth.

• Keep the connecting terminals on the device and chargerclean.

Disposal

The icon with the crossed-out waste bin on wasteelectrical or electronic equipment stipulates that this equipmentmust not be disposed of with the household waste at the end ofits life. You will find collection points for free return of wasteelectrical and electronic equipment in your vicinity. Theaddresses can be obtained from your municipality or localadministration. For further return options provided by us pleaserefer to our website www.trotec24.com.

The separate collection of waste electrical and electronicequipment aims to enable the re-use, recycling and other formsof recovery of waste equipment as well as to prevent negativeeffects for the environment and human health caused by thedisposal of hazardous substances potentially contained in theequipment.

You are responsible for deleting any personal data stored on thewaste equipment to be disposed of.

Li-Ion

In the European Union, batteries and accumulators must not betreated as domestic waste, but must be disposed ofprofessionally in accordance with Directive 2006/66/EC of theEuropean Parliament and of the Council of 6 September 2006on batteries and accumulators. Please dispose of batteries andaccumulators according to the relevant legal requirements.

Trotec GmbH & Co. KG

Grebbener Str. 7D-52525 Heinsberg

+49 2452 962-400+49 2452 962-200

[email protected]

Documents

OPERATING MANUAL EN€¦ · The device PGGS 10-3,7V is not suitable for large-area gluing. Personnel qualifications People who use this device must: • have read and understood the