Operation instructions multi-turn actuators SA 07.1 - SA

Multi-turn actuatorsSA(R) 07.1 - SA(R) 16.1with AUMATIC AC 01.1

Operation instructions

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Multi-turn actuators SA(R) 07.1 - SA(R) 16.1AUMATIC AC 01.1 Operation instructions

Table of Contents Page

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Commissioning (electrical connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Warnings and notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5 Further notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.1 Multi-turn actuator SA(R) 07.1 - SA(R) 16.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2 Controls AUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.3 Software versions AUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5. Mounting to valve/gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.1 Connection with AUMA plug/ socket connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.2 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.3 Subsequent mounting of the controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.4 Type of seating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.5 Fitting of the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8. Setting of the torque switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138.1 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138.2 Checking the direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9. Setting of the limit switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.1 Setting for direction CLOSE (black section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.2 Setting for direction OPEN (white section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.3 Checking the limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.4 Fitting the indicator disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1510.1 Checking the direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1510.2 Check whether type of seating is set correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11. Mechanical position indicator (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

12. Setting of the potentiometer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

13. Setting of electronic position transmitter RWG (option) . . . . . . . . . . . . . . . . . . . . . . . . 2013.1 Setting of 4-wire system 4 - 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

14. Indication, operation and setting of the AUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.1 Change settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.2 Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.3 Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.4 Control and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.4.1 The local controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.4.2 LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214.5 General information about the menu design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Scope of these instructions: These instructions are valid for multi-turn actuators with the type designationSA(R) 07.1 - SA(R) 16.1 mounted with controls AUMATIC AC 01.1.These instructions are only valid for “clockwise closing”, i.e. driven shaftturns clockwise to close the valve.Please note: Due to patent law the AUMATIC product with infrared interfaceon local controls must not be supplied to either the UK or Japan. Thisproduct without infrared interface does not infringe a patent and can besupplied to either country.

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Multi-turn actuators SA(R) 07.1 - SA(R) 16.1Operation instructions AUMATIC AC 01.1

Page14.5.1 LCD contrast setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2314.5.2 Navigation through the indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2314.5.3 Group S: Status indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2414.5.4 Group M: Menu indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2514.5.5 Group D: Diagnosis indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2814.6 Checking for software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2814.7 Fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2814.8 Display indications and software parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2914.8.1 Status indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2914.8.2 Menu indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3114.8.3 Diagnosis indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

15. Operation modes and functions of the AUMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5515.1 Operation mode OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5515.2 Operation mode LOCAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5615.3 Operation mode REMOTE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5615.4 Operation mode EMERGENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5615.5 Operation mode SETPOINT (modulating duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5715.5.1 Change-over between Open-close duty (REMOTE) - Modulating duty (SETPOINT) . . . . . . . . . 5915.6 Operation mode FAILURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5915.7 Signal relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6015.8 Stepping mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6015.9 Analogue position feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6115.10 Type of seating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6115.11 Push-to-run operation or self-retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6215.12 Intermediate positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6215.13 Torque by-pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6315.14 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6315.14.1 Torque monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6315.14.2 Motor protection (thermo monitoring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6315.14.3 Exceeding the max. permissible number of starts or running time per hour. . . . . . . . . . . . . . 6315.14.4 Operating time monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6415.14.5 Reaction monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6415.15 Running indication (blinker) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6415.16 Logging of operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6515.17 Electronic name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6515.18 Release of the local controls (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

16. Faults and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6516.1 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6516.2 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6516.3 Problems with position feedback / indication E2 (from actuator) . . . . . . . . . . . . . . . . . . . 6516.4 Problems with the set point E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6616.5 LCD badly or not readable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6616.6 Actuator does not run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6616.7 Actuator does only operate from Local . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6616.8 Actuator is not switched off by limit seating in direction CLOSE or OPEN. . . . . . . . . . . . . . . 66

17. Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

18. Exploded view and spare parts list multi-turn actuator SA(R) 07.1 - SA(R) 16.1 . . . . . . . . . . . 68

19. Exploded view and spare parts list AUMATIC AC 01.1 . . . . . . . . . . . . . . . . . . . . . . . . . 7 0

20. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

21. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

22. Declaration of Conformity and Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . 73Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Addresses of AUMA offices and representatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

1. Safety instructions1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.

globe valves, gate valves, butterfly valves and ball valves.For other applications, please consult us. AUMA is not liable for any possibledamage resulting from use in other than the designated applications. Suchrisk lies entirely with the user.Observance of these operation instructions is considered as part of theactuator’s designated use.

1.2 Commissioning(electrical connection)

During electrical operation certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under thecontrol and supervision of such an electrician and in accordance with theapplicable electrical engineering rules.

1.3 Maintenance The maintenance instructions (refer to page 72) must be observed,otherwise a safe operation of the multi-turn actuator is no longerguaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well ascareful commissioning are essential to ensure a trouble-free and safeoperation.The following references draw special attention to safety-relevantprocedures in these operation instructions. Each is marked by theappropriate pictograph.

This pictograph means: Note!“Note” marks activities or procedures which have major influence on thecorrect operation. Non-observance of these notes may lead toconsequential damage.

This pictograph means: Electrostatically endangered parts!If this pictograph is attached to a printed circuit board, it contains partswhich may be damaged or destroyed by electrostatic discharges. If theboards need to be touched during setting, measurement or for exchange, itmust be assured that immediately before a discharge through contact withan earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

1.5 Further notes This pictograph means: Procedure may have been performed by valvemanufacturer!If actuators are delivered mounted to a valve, this step has been done in thevalve manufacturer’s plant.Setting must be checked during commissioning!

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2. Short description AUMA multi-turn actuators type SA(R) 07.1 - SA(R) 16.1 have a modulardesign. The actuators are driven by an electric motor and controlled with theelectronic controls AUMATIC, which are included in the scope of supply. Thelimitation of travel is realised via limit switches in both end positions. Torqueseating is also possible in both end positions. The type of seating isdetermined by the valve manufacturer.

3. Technical data3.1 Multi-turn actuator SA(R) 07.1 - SA(R) 16.1

3.2 Controls AUMATIC

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Electronic controls Integral controls AUMATIC type AC 01.1 for direct fitting to:– Multi-turn actuators SA(R) 07.1 - SA(R) 16.1– Wall bracket1)

Ambient temperature see technical data sheet of multi-turn actuatorEnclosure protectionaccording to EN 60 529

Standard: IP67Option: IP68

Electrical connection See page 11Weight approx. 7 kgSupply voltage

Motor controls Reversing contactors (max. 7.5 kW) or thyristors (max. 5.5 kW, 480 V AC)External supply of the AUMATIC (option) 24 V DC + 20 % / – 15 %,

Basic version requires approx. 200 mA / with options max. 500 mAVoltage output 24V DC, max. 100 mA (option: 115 V AC, max. 30 mA)

(galvanically isolated from internal voltage supply)Analogue inputs – Nominal position value E1 = 0/4 - 20mA, 20 - 4/0mA; with signal interruption

monitoring– Load 243 Ω

Digital inputs(input signals)

OPEN - STOP - CLOSE - EMERGENCY, MODE 2): SETPOINT/ REMOTE, RELEASE 3)

Nominal voltage:Standard: 24 V DC, current consumption: approx. 10 mA per inputOption: 115 V AC, current consumption: approx. 15 mA per inputGalvanic isolation: Opto-isolators

1) Distance between actuator and AUMATIC max. 100 m2) In combination with adaptive positioner3) Release of the local controls (option)

Types of duty SA:(according to IEC 34-1)

SAR:

Standard: Short-time duty S2 - 15 minOption: Short-time duty S2 - 30 minStandard: Intermittent duty S4 - 25 % ED. Permissible number of starts see

Technical data sheet for SARLimit switching Counter gear mechanism for end positions CLOSED / OPENTorque switching Adjustable torque switching for closing and opening directionSpeeds see Technical data sheets for SA and SAR.Heater in switch compartment approx. 5 W, 24 V, internal supplyMotors: 3-phase AC motor or 1-phase AC motorMotor protection Standard: 3 Thermoswitches

Option: 3 PTC thermistors + PTC tripping deviceWiring diagram Refer to name plate on AUMATICAmbient temperature SA:

SAR:– 25 °C to + 70 °C– 25 °C to + 60 °C (special sizing)

Enclosure protection(according to EN 60 529)

Standard: IP 67Option: IP 68

Finish coating Standard: two-component iron-mica combination

3-phase AC - voltages and frequencies Option:Volt 220 230 240 380 400 415 440 460 480 500 525 575 660 690Hz 50 50 50 50 50 50 60 60 60 50 50 50 50 50

Automatic phase correction

1-phase AC Option:Volt 220 – 240 110 – 120 208Hz 50 60 60

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Relay outputs(signals)see also page 34 ff

– Programmable signal relay for collective fault signal;Standard configuration:Phase failure, motor protection tripped, torque fault

– 5 programmable signal relays;Standard configuration:End position CLOSED/ end position OPEN/ selector switch REMOTE/ torquefault CLOSE/ torque fault OPENFurther possible signals:Operation CLOSE/ operation OPEN/ actuator runs/ motor protection tripped/torque fault/ selector switch LOCAL/ selector switch OFF/ Intermediate position 1to 4/ fault signal/ not ready REMOTE/ phase failure

Rating of signal contacts – Signal relay for collective fault signal:NO/NC contact max. 250 V AC, 5A (res. load)

– Signal relays:Standard: potential-free NO contacts with one common:

max. 250 V AC, 1 A (res. load)Option: potential-free NO/NC contacts:

per relay max. 250 V AC, 5 A (res. load)Analogue outputs – Position actual value4) (galvanically isolated) E2 = 0/4 - 20 mA (load max. 500 Ω)Positioner 4), adaptive(option)

– Automatic adaption of the dead band– Programmable safety behaviour on loss of signal– Split-range operation

Electronic timer 4) Start and end of stepping mode as well as ON and OFF time (0.5 up to 300seconds) can be programmed individually for the directions OPEN and CLOSE.

EMERGENCY operation command Programmable for selector switch position LOCAL and REMOTE or REMOTE only:– End position OPEN, end position CLOSED, intermediate position, stop– By-pass of torque monitoring– By-pass of thermal protection5)

4 electronic intermediatepositions 4)

Each intermediate position can be between 0 and 100 % .Behaviour of actuator and signal behaviour when reaching an intermediate positionadjustable.

Torque by-pass Adjustable within range of 0 to 5 seconds. During this time switching off by torqueswitch is not possible.

Logging of operating datavia a resettable counter and a lifetimecounter.

– Total motor running time– Total number of cycles– Number of torque switch trippings in direction CLOSE– Number of limit switch trippings in direction CLOSE– Number of torque switch trippings in direction OPEN– Number of limit switch trippings in direction OPEN– Number of torque faults CLOSE– Number of torque faults OPEN– Number of motor protection faults

Electronic name plate Order info– Commission number– KKS number (definition system for power plants)– Valve no.– Plant numberProduct data– Product type– Works number of actuator– Works number of AUMATIC– Software version logic– Hardware version logic– Date of final test– Wiring diagram– Terminal planProject data– Project name– 2 customer fields, definable as requiredService data– Service phone– Internet address– Service text

4) Requires position transmitter (potentiometer or RWG) in actuator5) Not in combination with thermistor motor protection; for thermoswitch motor protection possible on request.

3.3 Software versions AUMATIC

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Monitoring and safetyfunctions

– Monitoring of the motor temperature (motor protection)– Reaction monitoring (programmable) 4)

– Operating time (programmable)– Max. running time per hour (programmable)– Max. cycles per hour (programmable)– Internal diagnosis:

- Thermistor motor protection- Control of motor controls- Sub-assembly monitoring

PROFIBUS-DP interface (option) PROFIBUS-DP according to EN 50170– 2 analogue and 4 digital customer inputs, internal supply (24 V DC / max.

100 mA) via power supply unit of the AUMATIC possible (see “voltage output”)– Programmable process representation– PROFIBUS-DP (V1) (option)– Fibre optic interface (option)– Redundant fibre optic interface (option)– Protection against overvoltage (option)– Redundancy: 2 separate DP interfaces (option)For complete description see “Technical data actuator controls AUMATIC withPROFIBUS-DP interface”.

MODBUS interface (option) – 2 analogue and 4 digital customer inputs, internal supply (24 V DC / max.100 mA) via power supply unit of the AUMATIC possible (see “voltage output”)

– Protection against overvoltage (option)– Redundancy: 2 separate MODBUS interfaces (option)– For complete description see “Technical data actuator controls AUMATIC with

MODBUS interface”.Setting/ programming – Via menu and the push-buttons and display of the local controls

(password-protected)– Via the programming software COM-AC (option)– Illuminated LC display, 4 lines with 20 characters each, plain text display

Local controls – Selector switch LOCAL-OFF-REMOTE, lockable– Push-buttons OPEN-STOP-CLOSE-RESET– Illuminated LC display, 4 lines with 20 characters each, plain text display– 5 Indication ligths (programmable):

Standard configuration:End position CLOSED (yellow), torque fault CLOSE (red), motor protectiontripped (red), torque fault OPEN (red), end position OPEN (green)

– Running indication:Blinking indication lights OPEN/CLOSE

4) Requires position transmitter (potentiometer or RWG) in actuator

Revision level Menu expanded by the following functions: (see page 31 ff “Menu indication”)

Z031.922 / 01 - 03

Z031.922 / 02 - 00 – Reaction monitoring (page 64)– Programmable indication lights (page 22)– Release of the local controls (pages 51 and 65)– PROFIBUS-DP: two programmable bytes– PROFIBUS-DP-V1 services (page 48)– MODBUS (page 40 ff)– Sub-assembly redundancy: 2 x PROFIBUS-DP (page 40)/ 2 x MODBUS (page 40 ff)

Check for software version see page 28.

4. Transport and storage .Transport to place of installation in sturdy packing..Do not attach ropes or hooks to the handwheel for the purpose of lifting byhoist.. If multi-turn actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to multi-turn actuator..Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a woodenpallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bright surfaces.

If multi-turn actuators are to be stored for a long time (more than 6 months),the following points must be observed additionally:

.Prior to storage: Protect bright surfaces, in particular the output drive partsand mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs ofcorrosion show, apply new corrosion protection.

After mounting, connect actuator immediately to electrical system, so thatcondensation is prevented by the heater.

5. Mounting to valve/gearbox

.Prior to mounting the multi-turn actuator must be checkedfor damage..Damaged parts must be replaced by original spare parts.

Mounting is most easily done with the valve shaft / gearbox shaft pointingvertically upward. But mounting is also possible in any other position.

The multi-turn actuator leaves the factory in position CLOSED (limit switchCLOSED tripped).

.Check if mounting flange fits the valve/ gearbox.

Spigot at flanges should be loose fit!

The output drive types B1, B2, B3 or B4 (figure A1) are delivered with boreand keyway (usually according to ISO 5210).

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Output drive type B 1 / B 2Plug sleeve

Output drive type B 3 / B 4Bore with keyway

Figure A1

For output drive type A (figure A2), thread must match the thread of thevalve stem. If not ordered explicitly with thread, the stem nut is unbored orwith pilot bore when delivered. Finish machining of stem nut see below.

.Check whether bore and keyway match the input shaft of valve/ gearbox..Thoroughly degrease mounting faces at multi-turn actuator and valve/gearbox..Apply a small quantity of grease to input shaft of valve/ gearbox..Place actuator on valve/ gearbox and fasten. Fasten bolts (at least quality8.8, refer to table 1) evenly crosswise.

Finish machining of stem nut (output drive type A):

The output drive flange does not have to be removed from the actuator.

.Remove spigot ring (80.2, figure A2) from mounting flange..Take off stem nut (80.3) together with thrust bearing (80.01) and thrustbearing races (80.02)..Remove thrust bearing and thrust bearing races from stem nut..Drill and bore stem nut and cut thread.When fixing in the chuck, make sure stem nut runs true!.Clean the machined stem nut..Apply ball bearing grease to thrust bearing and races, then place them onstem nut..Re-insert stem nut with thrust bearings into the mounting flange. Ensurethat dogs are placed correctly in the slots of the hollow shaft..Screw in spigot ring until it is firm against the shoulder..Press a few squirts of grease into the grease nipple with a grease gun.

Protection tube for rising valve stem.Protection tubes may be supplied loose. Wrap thread with hemp or Teflontape..Screw protection tube (1) into thread (figure B) and tighten it firmly..For corrosion protection KS/ KX, push down the seal (2) to the housing..Touch up possible defects to paint finish..Check, whether cap (3) is available and without damage.

9


8.8 TA (Nm)

M 6 10

M 8 25

M 10 50

M 12 87

M 16 220

Table 1

80.3

80.2

80.01/ 80.02

Output drive type AStem nut

Figure A2

1

2

3

Figure B: Protection tubefor rising valvestem

6. Manual operation Manual operation should only be engaged when motor is notrunning. Switching over while motor is running may lead todamage at multi-turn actuator (figure C)!

.Lift change-over lever in the centre of the handwheel up to max. 90°, whileslightly turning the handwheel back and forth until resistance can be felt(figure D).

Manual force is sufficient for operating the change-overlever. The use of an extension is neither necessary norpermitted. Excessive force may damage the change-overmechanism.

.Release change-over lever (should snap back into initial position by springaction). If change-over lever does not snap back, assist with hand toassure that the lever comes to the initial position (figure E).

. Turn handwheel into desired direction (figure F).

Only operate manually when change-over lever is in itsinitial position!

.Manual operation is automatically disengaged when motor is started

10


Figure DFigure C

Figure E Figure F

7. Electrical connection Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

Wall bracket (accessory)AUMA multi-turn actuators SA(R) are operated via the controls AUMATICAC 01.1. The AUMATIC can be mounted directly to the actuator or to aseparate wall bracket.

When mounting the AUMATIC separately on a wall bracket, observeadditionally the following points:

.For the connection of actuator and AUMATIC on wall bracket, useadditionally suitable flexible and screened cables.(Connecting cables are available on request, see address list page 75).The max. permissible length for the connecting cable is 100 m..Connect the wires in correct phase sequence..Check the direction of rotation before switching on (see page 15).

7.1 Connection with AUMA plug/ socket connector

.Check whether type of current, supply voltage and frequency correspondto motor data (refer to name plate at motor)..Loosen bolts (1) (figure G2) and remove plug cover (50.0)..Loosen screws (2.0) and remove socket carrier (51.0) from plug cover(50.0).. Insert cable glands suitable for connecting cables.

.Enclosure protection IP 67 or IP 68 is only ensured ifsuitable cable glands are used..Seal cable entries which are not used with suitable plugs.

.Connect cables according to order related wiring diagram ACP. . . KMSTP . . . The wiring diagram applicable to the actuator is attached to thehandwheel in a weather-proof bag, together with the operationinstructions. In case the wiring diagram is not available, it can be obtainedfrom AUMA (state commission no., refer to name plate) or downloadeddirectly from the Internet (see page 74).

A special parking frame for protection against touching the contacts andagainst environmental influences is available (see address list page 75).

7.2

11


50.0

51.0

(1)

(2)

Figure G2: Connection

Connecting cables to actuator

Figure G1

Halterahmen

Figure G3: Parking frame (accessory)

Technical data Motor power connections 1) Protective earth Control pins

No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins / sockets

Marking U1, V1, W1,U2, V2, W2 according to VDE 1 to 50

Voltage max. 750 V – 250 V

Current max. 25 A – 16 A

Type of customerconnection

Screws Screw for ring lug Screws

Cross section max. 6 mm2 6 mm2 2,5 mm2

Material: Pin/socket carrier Polyamide Polyamide Polyamide

Contacts Brass Brass Brass, tin-plated or gold plated (option)

1) Suitable for copper wires. For aluminium wires contact AUMA.

Technical data AUMA plug/socket connector

Heater Heater for prevention of condensation is internally supplied, unless ordereddifferently.

7.3 Subsequent mounting of the controls

To avoid malfunctions we recommend that in case ofsubsequent mounting of the AUMATIC on the actuator theelectrical interfaces are checked for compatibility.

7.4 Type of seating .The valve manufacturer states whether switching off in the end positionsshould be by limit switch (limit seating) or torque switch (torque seating).The set type of seating can be checked via the parameters “OPENPOSITION” and “CLOSED POSITION” (page 31).For further informationregarding the type of seating see also page 61, subclause 15.10.

7.5 Fitting of the cover . Insert socket carrier (51.0) into plug cover (50.0) and fasten..Clean sealing faces at plug cover and check whether O-ring is in goodcondition. Apply a thin film of non-acidic grease (e.g. Vaseline) to thesealing faces..Replace cover and fasten 4 bolts (1), figure G2 evenly crosswise..Fasten cable glands firmly to ensure required enclosure protection.

12


MOV

M

8. Setting of the torque switchingThese operation instructions are only valid for “clockwise closing”, i.e. drivenshaft turns clockwise to close the valve.

.Remove switch compartment cover (page 11, figure G1) and, if provided,pull off indicator disc, as described on page 17 (clause 11.).

8.1 Setting .Set torque must suit the valve!.This setting should only be changed with the consent ofthe valve manufacturer!

.Loosen both lock screws O at the torque dial (figure J)..Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm).Example:Figure J shows the following setting: 3.5daNm=35NmfordirectionCLOSE

3.5daNm=35NmfordirectionOPEN.Tighten lock screws O again

.The torque switches can also be operated in manualoperation. With corresponding electrical controls, thetripping of a torque switch is stored and thus a re-startingin a specific direction prevented..The torque switching acts as overload protection over fulltravel, also when stopping in the end positions by limitswitching.

8.2 Checking the directionof rotation

The red test buttons T and P (figure H) serve for operating themicroswitches of torque and limit switching manually:

.Turning T in direction of the arrow DSR triggers torque switch CLOSED..Turning P in direction of the arrow DÖL triggers torque switch OPEN..The switches can be reset by turning the handwheel in the oppositedirection.

13


MOV

M

P OO P

Setting CLOSED Setting OPENFigure J

9. Setting of the limit switching .Engage manual operation as described under clause 6. on page 10.

9.1 Setting for direction CLOSE (black section).Turn handwheel clockwise until valve is closed..Press down and turn setting spindle A (figure H) with screw driver (5 mm)in direction of arrow, thereby observe pointer B. While a ratchet is felt andheard, the pointer B moves 90° every time.When pointer B is 90° from mark C, continue turning slowly. When pointerB has reached the mark C, stop turning and release setting spindle. Incase of having turned too far, continue turning and approach mark Canew.

9.2 Setting for direction OPEN (white section).Turn handwheel counter-clockwise until valve is open, then turn backapproximately 1/2 a turn..Press down and turn setting spindle D (figure H) with screw driver (5 mm)in direction of arrow, thereby observe pointer E. While a ratchet is felt andheard, the pointer E moves 90° every time.When pointer E is 90° from mark F, continue turning slowly. When pointerE has reached the mark F, stop turning and release setting spindle. Incase of having turned too far, continue turning and approach mark Fanew.

9.3 Checking the limit switches The red test buttons T and P (figure H) serve for operating themicroswitches of torque and limit switching manually..Turning T in direction of the arrow WSR triggers limit switch CLOSED..Turning P in direction of the arrow WÖL triggers limit switch OPEN..The switches can be reset by turning the handwheel in the opposite

direction.

If LSC (WSR) and LSO (WOEL) are operated manually inintermediate positions, the actuator must be moved to thefully OPEN or fully CLOSED position once in order tostandardise the position feedback again to the set travel.

9.4 Fitting the indicator disc . If provided, place indicator disc on shaft.The setting is done after the test run (page 17).

14


E

A D

F

P

C

B

T

Figure H

MOV

M

MOV

M

10. Test run .Before the test run the torque switching (page 13) and limitswitching (page 14) must be set correctly.

10.1 Checking thedirection of rotation

This check is only neccessary for mounting on wall bracket (see page 11).

When the AUMATIC controls are mounted directly to the actuator, theautomatic phase correction ensures the correct direction of rotation, even ifthe phases are crossed over during electrical installation.

.The direction of rotation of the indicator disc (figure K-7) indicates thedirection of rotation of the output drive. If there is no indicator discprovided, the direction of rotation can also be observed on the hollowshaft. To this end, remove screw plug (no. 27) (figure K-8).

.Engage manual drive, as described on page 10 in clause 6..Move actuator manually to intermediate position or to sufficient distancefrom end position..Set selector switch to position local control (I) (figure K-9).

.Switch on the voltage supply.

.Operate push-button CLOSE and observe the direction of rotation:

Push-button CLOSE

. If the direction of rotation is wrong switch off immediately:

Correct phase sequence at motor connection. Repeat test run.

15


ZU AUF

Figure K-7: Indicator disc

27

S1 / S2

Figure K-8: Opening thehollow shaft

FigureK-9

Direction of rotation of the indicator disc:counter-clockwise correctDirection of rotation of the hollow shaft:clockwise correct

FigureK-10

FigureK-11

10.2 Check whether type of seating is set correctly (see also page 61, subclause 15.10)

The valve manufacturer states whether switching off in the end positions shouldbe by limit switch (limit seating) or torque switch (torque seating). The type ofseating can be set separately for direction CLOSE and direction OPEN.

.Set selector switch to position OFF (0), figure K-12..Select status indication S0:Press push-button briefly, if necessary several times.

x times brieflyuntil S0 appears

For limit seating check if end positions of the limit switching are setcorrectly:

.Engage manual operation as described under clause 6. on page 10..Move actuator manually to the according end position.End position CLOSED reached: LED yellow: illuminated

Indication in display:CLOSED POSITIONEnd position OPEN reached: LED green: illuminated

Indication in display: OPEN POSITIONThe LED signals described here are standard settings. Deviating from this,individual LED’s can also signal another information (see page 22)

. If the end positions are not set correctly, the limit switching must be setanew, as described under 14, clause 9..When end positions are set correctly, perform a test run in motoroperation, as described under “torque seating”.

For torque seating check as follows:

.Perform test run in motor operation:.Set selector switch (figure K-14) to position LOCAL (I).

.Operate actuator with push-buttonsOPEN - STOP - CLOSE .

Actuator runs in direction CLOSE: LED yellow:blinkingIndication in display:RUNNING CLOSE

End position CLOSED reached: LED yellow: illuminatedIndication in display:CLOSED POSITION

Actuator runs in direction OPEN: LED green:blinkingIndication in display:RUNNING OPEN

End position OPEN reached: LED green: illuminatedIndication in display:OPEN POSITION

16


C

FigureK-12

CLOSED (yellow) OPEN (green)

OFF

Figure K-13

FigureK-14

. If the end positions are not set correctly, a fault message is shown in thedisplay: “FAULT” and “TORQUE FAULT (OPEN)” or “TORQUE FAULT(CLOSE)” (see pages 29, 30, 31). Then the limit switching must be setanew, as described on page14 in clause 9. Thereby observe type ofseating, see page 61, subclause 15.10.

11. Mechanical position indicator (option)A suitable reduction gearing was installed in our works. If the turns perstroke are changed at a later date, the control unit may have to beexchanged, too.

1. Pull off indicator disc:(not required for the setting of the mechanical position indicator).Remove screws and take off the cover at the switch compartment

(figure L1)..Pull off indicator disc (figure L2). Open end spanner (approx. 14 mm) maybe used as lever.

17


Figure L1: Switchcompartment cover

DSR

WDR

Indicator disc

Figure L2: Pulling off the indicator disc

MOV

M

2. Set indicator disc.Place indicator disc on shaft..Move valve to end position CLOSED..Turn lower indicator disc (figure L3) until symbol CLOSED is inalignment with the mark on the cover (figure L1)..Move actuator to end position OPEN..Hold lower indicator disc CLOSED in position and turn upper disc withsymbol OPEN until it is in alignment with the mark on the cover.

Indicator disc rotates approximately 180° at full travel from OPEN toCLOSED or vice versa.

.Clean sealing faces at cover and housing; check whether O-ring is in goodcondition. Apply a thin film of non-acidic grease to the sealing faces.Preserve gap surfaces..Replace cover on switch compartment and fasten bolts evenly crosswise.

18


Indicator discFigure L3

Mark

Figure L4: Switchcompartment cover

12. Setting of the potentiometer (option)

For a position feedback from the actuator a potentiometer isrequired.

.Move valve to end position CLOSED..Remove switch compartment cover and, if provided, pull off indicator discas described under clause 11..Turn potentiometer (R2) clockwise to end position (figure M)..Turn potentiometer (R2) back a little.. If applicable, press indicator disc on shaft and perform setting asdescribed under subclause 11..Clean sealing face, check O-ring, apply a thin film of non-acidic grease tosealing face..Fit and fasten switch compartment cover.

19


MOV

M

DOL

WOL

WDL

WSR

DSR

WDR

Cover plate

R2

Figure M

13. Setting of electronic position transmitter RWG (option)

– For an AUMATIC on wall bracket –

The electronic position transmitter is set in the factory according to thesignal range stated in the purchase order. Perform a subsequent adjustmentaccording to subclause 13.1.

After mounting the multi-turn actuator to the valve, check setting bymeasuring the output current at the designated measuring points (seesubclause 13.1) and re-adjust, if necessary.

The slide switch (figure N) must be in the position for 4-wiresystem (dot visible).

20


Technicaldata

RWG 4020

Wiring diagram ACP... KMS TP . . 4 / . . .3-/ 4-wire system

Output current I 0 - 20 mA, 4 - 20 mA

Supply voltage Uv

internal supply24 V DC

Table 2

Measuringpoint 1

4- wire system

R2N M

max(20 mA)(0/4 mA)

0/4 - 20 mA

Measuringpoint 2

+

Figure N: Positioner board

13.1 Setting of 4-wire system 4 - 20 mA .Connect voltage to AUMATIC..Move valve to end position CLOSED..Remove switch compartment cover and, if provided, pull offindicator disc as described under clause 11. page16.

.Connect ammeter for 0 - 20 mA to measuring points (figure N, page 20 orfigure O)..Turn potentiometer (R2) clockwise to initial position.Turn potentiometer (R2) whilst decreasing output signal until stop is felt..Turn trimmer potentiometer (N) clockwise until output current starts toincrease..Turn back potentiometer (N) until a residual current of approx. 0.1 mAis reached..Move valve to end position OPEN..Set to end value 16 mA with trimmer potentiometer (M)..Move valve to end position CLOSED.This results in a simultaneous shift of the end value by 4 mA, so that therange is now 4 - 20 mA..Approach both end positions anew and check setting. If necessary,correct the setting.. If applicable, press indicator disc on shaft and perform setting asdescribed under clause 11., page 16..Clean sealing face, check O-ring, apply a thin film of non-acidic grease tosealing face..Fit and fasten switch compartment cover.

If the maximum value can not be reached, the selection ofthe reduction gearing must be checked.

21


Cover plate

Measuringpoint 2 ( )4 - 20 mA

Measuringpoint 1 (+)4 - 20 mA

R2N (4 mA) M (20 mA)

Figure O

14. Indication, operation and setting of the AUMATICThe setting of the AUMATIC is done with the push-buttons of the localcontrols (figure Q1).

14.1 Change settings To change the settings, the following steps are required:1) Set selector switch (figure Q1) to position OFF.2) Press push-button ‘Escape’ and hold it for approx. 2 seconds until thegroup M0 appears (see also page 25).3) Make selection: e.g. M0 “LANGUAGE/CONTRAST” and confirm selectionwith .

14.2 Password protection The settings of the AUMATIC are password-protected. In the factory, thefollowing password is set: 0000. If necessary, the this password can bechanged (enter password: page 26; change password: page 40).

14.3 Factory setting During the function test the AUMATIC is set according to the customer’srequirements and its details (comm. no., date of final test....) are stored in theEEPROM (non-volatile memory) as factory settings. The AUMATIC can alwaysbe reset to these factory settings (see “FACTORY SETTING”, page 51).

14.4 Control and display elements

14.4.1 The local controls The push-buttons on the local controls (figure Q1) have two functions,depending on the selector switch position:.Selector switch in position LOCAL :

Run commands OPEN - STOP - CLOSE and Reset.Selector switch in position OFF :Indication and change of parameters,indication of status and diagnosis information.Selector switch in position REMOTE :Indication of parameters,indication of status and diagnosis information

14.4.2 LED indications Five local LEDs (figure Q2) indicate different signals (see page 32,Parameter LED1 to LED 5 LOCAL CONTROLS.).

22


Figure Q2

C

Selector switch: LOCAL-OFF-REMOTE

Push-buttons:

Function for Functionselector switch for selector switchin position LOCAL: in position OFF and REMOTE:

OPEN scroll/ change values

STOP scroll/ change values

CLOSE confirm selection

Reset C Escape

Figure Q1: Local controls

LED V1(yellow)

isilluminated Actuator is in end position CLOSED

is blinking Actuator runs in direction CLOSE (can be switchedon or off via parameter “BLINKER” page 32)

LED V2 (red) isilluminated

Torque fault CLOSED (max. set torque wasexceeded before reaching the end position)

LED V3 (red) isilluminated Motor protection tripped

LED V4 (red) isilluminated

Torque fault OPEN (max. set torque wasexceeded before reaching the end position)

LED V5(green)

isilluminated Actuator is in end position OPEN

is blinking Actuator runs in direction OPEN (can be switchedon or off via parameter “BLINKER” page 32)

Lamp test After the supply voltage is connected a function test of the LEDs isautomatically performed. All 5 LEDs must be illuminated for at least 3seconds.

14.5 General information aboutthe menu design

The indications on the display are divided into 3 main groups:

1) group S = Status indications , see 13.5.32) group M = Menu indications , see 13.5.43) group D = Diagnosis indications , see 13.5.5In the upper right corner of the display the group in which one is moving isindicated. See example figure S1, page 24: Group S = Status indications

14.5.1 LCD contrast setting .Either: Change setting via menu “LANGUAGE/CONTRAST” (see “Changesettings” below).Or: Press button “Escape” in the status page S0 and hold it. Afterapprox. 10 s (the above mentioned menus - groups S, M, D - are herebyskipped) the brightness of the LCD display continuously changes frombright to dark and vice versa. When the button is released, the currentbrightness level is saved under “CONTRAST”.

14.5.2 Navigation throughthe indications

(Selector switch in position OFF or REMOTE)

Scrolling within a group: .To scroll within a group (see subclause 14.5):Push push-button “scroll” , . The triangles in the display showthe direction of the scrolling.

Confirm selection: .To reach a new menu or a subgroup:Load the new selection with the push-button “Confirm selection” .

Select group S, M or D: After the AUMATIC is switched on, the status indication S0 is shown on thedisplay.

.Change from the group S (Status indications S0,S1,S2,S3) to thegroup M (Menu indication):Press “Escape” and hold it for approx. 2 seconds until the group M0appears..Change from the group S (Status indications S0,S1,S2,S3) to thegroup D (Diagnosis indication):Press “Escape” and hold it until the group M0 appears (menuindication M is skipped)..Change from any group M or D back to the group S0:Press push-button “Escape” briefly.

Show settings: .Set selector switch to position OFF or REMOTE..Select group M0..Make selection: e.g. M0 “LANGUAGE/CONTRAST” andconfirm selection with .. “Select VIEW” and confirm with .

Change settings: .Set selector switch to position OFF..Select group M0..Make selection: e.g. M0 “LANGUAGE/CONTRAST” andconfirm selection with ..Select “EDIT” and confirm with ..Enter password (see page 26)..Change value.

Cancel process/ back: .To cancel a process or to go back to the previous indication:Press push-button “Escape” .

23


C

C

C

C

C

14.5.3 Group S: Status indications The status indications (Gruppe S) show the current operation mode(see also page 55, clause 15.).

Status page S0 (figure S1-0): .Line 1 shows the current operation mode (page 55, clause 15.)..Line 2 shows the current run commands which are transmitted to theactuator via the local controls (push-buttons) or via REMOTE..Line 3 shows the actuator position in % of the travel (0 % = actuator is inend position CLOSED, 100 % = Actuator is in end position OPEN). Is onlyindicated if a position transmitter (potentiometer or RWG) is installed in theactuator..Line 4 shows the current status of the actuator, example: “OPENPOSITION” = Actuator is in end position OPEN, “RUNNING OPEN” =Actuator runs in position OPEN.

For further information regarding statuspage S0 see page 30.

Status page S1 (figure S1-1): .Faults are indicated here.

For further information regardingstatus page S1 see page 30.

Faults interrupt or prevent an operation(see pages 29, 30, 31 and 65).

24


OFF S0

RUNNING OPEN

S1

S2

FAULT IND.

NO FAULT

WARNING IND.

NO WARNING

E2 100%

S3NOT READY IND.

READY

Figure S1: Overview status indications

OFF S0

RUNNING OPEN

E2 100%Line 3: Actuator position

Line 1: Operation mode

Line 4: Actuator status

Line 2: Run commands

Figure S1-0

S1FAULT IND.

NO FAULT

Figure S1-1

Status page S2 (figure S1-2): .Warnings are indicated here.


Warnings do not interrupt an operation, they only serveinformation purposes (see pages 29, 30 und 65).

Status indication S3(figure S1-3):

.Here the causes for the signal “NOT READY IND.” are indicated.


The signal “ NOT READY IND.” shows that the actuator canin the current state not be controlled from REMOTE (seepage 31).

For detailed information about the indications S0 to S3 see pages 29 to 31.

14.5.4 Group M: Menu indications The setting of the AUMATIC is done in the menu indications. Furthermorethe operating data and the electronic name plate are situated here..Change from the status indications (group S) to the menu indications

(group M):Press push-button “Escape” and hold it for approx. 2 seconds until thegroup M0 appears..To go back to the status indication:Press push-button “Escape” briefly once.

The following example shows how to scroll within the menu indication andhow to select the subgroup “LANGUAGE/CONTRAST” (see page 31).

25


S2WARNING IND.

NO WARNING

Figure S1-2

S3NOT READY IND.

READY

Figure S1-3

C

C

OPEN S0

Status display

RUNNING OPEN

MAIN MENU M0

Press push-button “Escape” briefly once

E2 100%

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

Menu display

C

Press push-button “Escape” for 2 secondsCFigure S2: Menu indications

Enter password: To change the parameters, a password must first be entered, see figure S3.

.Before: Set selector switch to position OFF..Press push-button “Escape” and hold it for approx. 2seconds until the group M0 appears..Make selection: e.g. M0 “LANGUAGE/CONTRAST” or M1“SETTINGS” and confirm selection with .. “Select EDIT” and confirm with ..Now: Enter password:

.Push-button “scroll” increments the current number by one every timethe button is depressed (9 changes to 0)..Push-button “scroll” decreases the current number by one every timethe button is depressed (0 changes to 9)..Push-button “Confirm selection” changes to the next digit, or confirmsthe password after the last digit..With push-button “Escape” the process can be cancelled in case awrong password has been entered.

The password can be changed via the menu indication “CHANGEPASSWORD” (page 40). In the factory, the following password is set: 0000.

If, after having entered a valid password, no input is received over a longerperiod of time (approx. 10 min) the AUMATIC reverts back to statusindication S0 automatically.

26


C

C

ENTER PASSWORD

0 * * *

:EDIT :OK C:ESC

1st step:Press push-button torelease1st digit

ENTER PASSWORD

5 * * *

:EDIT :OK C:ESC

2nd step: Press push-button toconfirm digit 1 andchange to next digit

ENTER PASSWORD

* * * 2

:EDIT :OK C:ESC

next steps:repeat step 1 and 2 for all 4 digits

last step:Confirm lastdigit with push-button or cancelwith push-button C

Figure S3: Password

MAIN MENU M0

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU M1

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

M2

MAIN MENU

SETTINGS

M3

OPERATIONAL DATA

EL. NAME PLATE

MAIN MENU M4

OPERATIONAL DATA

EL. NAME PLATE

AUMATIC SETUP

Push-buttons onlocal controls

LANGUAGE/CONTRAST M00

VIEW

EDIT

LANGUAGE/CONTRAST M01

VIEW

EDIT

VIEW M000

LANGUAGE

LCD CONTRAST

ENTER PASSWORD

0 * * *

:EDIT : OK C:ESC

CC

C

Example:

Subgroups: From the menu indications (group M) 5 subgroups can be selected:

M0 = LANGUAGE/CONTRAST (see page 31)M1 = SETTINGS (see also pages 31 to 46)M2 = OPERATIONAL DATA (see also pages 46,47)M3 = EL. NAME PLATE (see also page 47)M1 = CONFIGURATION (see also pages 48 to 51)

Settings M1: The group Settings (menu M1) contains parameters for actuator functions asfor example the type of seating, the safety behaviour, intermediate positionsor the positioner.The parameters can be indicated or changed.

Operational data M2: The operating data (menu M2) provide information, e.g. about the runningtime, the number of starts, the number of torque faults etc.The analysis of these data provides valuable information regarding theoptimization of the actuator and valve. When this information is usedpurposefully, the actuator and valve are operated with care through theaccording parameter setting.In case of fault, the logging of operating data makes a quick error diagnosispossible.

Electronic name plate M3:The electronic name plate (menu M3) provides information about the orderdata.

Information such as.Order data (M30).Product data (M31)are necessary for enquiries in the factory.

Project and user specific data are freely definable and can be entered bythe user..Project data (M32)

Service information as e.g. the Service phone number and the Internetaddress can be indicated here:.Service data (M33)

Configuration M4: The information contained in the CONFIGURATION - menu item SETUP(M41) can be read for enquiries in the factory.If the parameters are not set correctly, this can endanger the proper functionof the actuator. Therefore these settings must only be changed byauthorised service personnel.

For further information regarding the menu indications see pages 31 - 51,subclause 14.8.2, menu indication.


27

14.5.5 Group D: Diagnosis indicationsThe information contained in the diagnosis menu (see page 52) is onlyprovided for the AUMA service and for enquiries in the factory.

Change from the status indication (group S) to the diagnosis indication(group D):.Press push-button ‘Escape’ and hold it until the group D0 appears

(menu indications M are hereby skipped). (figure S4)..To go back to the status indication:Press push-button “Escape” briefly once.

The following subgroups can be selected from the main group D:

D0 = End position inputs DD = DP1 software versionD1 = Actuator signals DE = DP1 Bus statusD2 = Internal faults DF = Data via adaptive positionerD3 = Internal warningsD4 = Configuration faultsD5 = Logic hardware versionD6 = Logic software versionD7-D8 = Data via potentiometer or RWGDC = DP1 hardware version

For detailed information about the individual subgroups see page 52 ff.

14.6 Checking for software version After connecting the supply voltage, the software version is indicated forapprox. 3 seconds on the display.

Enquiries for the software version can also be placed via the electronicname plate (page 47, Menü M3, “PRODUCT DATA”).

14.7 Fieldbus interface In addition to the conventional option of parallel communication (a separatewire for each signal or command), a PROFIBUS interface (2 wires for allconnected devices) is also available.For the programming via fieldbus separate instructions are available.


28

C

C

OFF S0

RUNNING OPEN

Press push-button“Escape” once

E2 100%

Main group D

C

Press push-button“Escape” for approx. 5 s

C

END POS. INPUTS D0

PULL UP INPUTS

Figure S4: Diagnosis indications

Z 0 3 1 . 9 2 2 / 0 1 - x x

14.8 Display indications and software parameters

14.8.1 Status indication For indication and operation see page 23, subclause 14.5.2.


29

Indication Valuetext Note

S0 1. line:Operation mode

OFF The operation mode LOCAL - OFF - REMOTE is changedwith the selector switch, the selection betweenREMOTE and SETPOINT is done via the input MODE(see page 59, subclause 15.5.1).

RESTRICTED: The local controls of the AUMATIC have notbeen released yet. A release must be initiated externally viabus or input signal. See parameter “ENABLE LOCAL MODE”,page 51.

LOCAL MODE

REMOTE MODE

SETPOINT MODE

FAILURE MODE

EMERGENCY MODE

RESTRICTED

2. line:Run commands

OPEN The digital run commands (OPEN-STOP-CLOSE) can e.g.come from the local controls or from REMOTE.The run commands are only displayed as long as a commandis actually active.If several run commands are active simultaneaously, thesignal ‘FAULT’ is given.

CLOSE

STOP

OPEN CLOSE

OPEN STOP

CLOSE STOP

OPEN STOP CLOSE

E1######- Nominal value (e.g. in operation mode SETPOINT)

3. line:Actuator position

E2######- Actual value of the actuator position (only in case of anactual value transmitter as e.g. potentiometer or RWG)

4. line:Current status (onlyif no faults orwarnings haveoccurred).If faults or warningsoccur these signalsare indicated in the4th line.

RUNNING OPEN Actuator runs logically OPEN (remains set during operation pauses)

RUNNING CLOSE Actuator runs logically CLOSE (remains set during operationpauses)

OPEN POSITION End position OPEN reached (only limit or limit + torque,according to type of seating)

CLOSED POSITION End position CLOSED reached (only limit or limit + torque,according to type of seating)

SETPOINTPOSITION Is in nominal position (only for nominal operations)

FAULT! A fault has occurred (fault signals stop the operation); see menu S1

WARNING! A warning has occurred (warning signals do not influenceoperation and serve only information purposes); see menu S2

FAULTANDWARNING! Faults as well as warnings have occurred.

NOT READY The actuator can not be operated from REMOTE.The actuator can only be operated via the local controls.

FLT + NR! Faults and the signal NOT READY have occurred.

WRN + NR! Warnings and the signal NOT READY have occurred.

FLT + WRN + NR! Faults, warnings and the signal NOT READY have occurred.


30


S1 FAULT IND. NO FAULT No fault has occurred

INTERNAL FAULT The internal diagnosis of the AUMATIC has discovered aninternal fault (detailed signals about internal faults see D2,page 52)

TORQUE FAULT(CLOSE)

Torque fault CLOSE occurred (only torque or torque beforelimit, according to type of seating); help: Reset with countercommand, or with push-button “Reset” of the local controls.

TORQUE FAULT(OPEN)

Torque fault OPEN occurred (only torque or torque beforelimit, according to type of seating); help: Reset with countercommand, or with push-button “Reset” of the local controls.

LOSS OF PHASE One phase missing; help: Connect phase. When externallysupplied with 24 V DC, the complete AC power supply mightbe missing, check and connect if necessary.

THERMAL FAULT Motor protection tripped; help: Cool down or performcool-down or perform reset with the push-button “Reset” ofthe local controls. Check fuse F4.

CONFIG. FAULT The AUMATIC has not been configured correctly (detailedsignals about configuration faults see D4, page 53)

S2 WARNING IND. NO WARNING No warnings have occurred

OPERATIONTIME The set operating time for an operation between end positionOPEN and end position CLOSED has been exceeded (seeparameters MONITOR TRIGGERS, menu M40). Help: Setoperating time according to the real operating time, check ifend position switches trip correctly, check actuatormechanics.

STARTS/DUTY The set value for max. cycles/h or max. running time / h havebeen exceeded. Help: Check modulating behaviour, increasedead time, reduce number of nominal value changes.

INTERNALFEEDBACK

Position transmitter (potentiometer or RWG) is notstandardised. Help: Run actuator to both limit end positionsOPEN and CLOSED subsequently

INTERNALWARNING

The internal diagnosis of the AUMATIC has discovered aninternal warning (detailed signals about internal warnings seeD3, page 53)

FEEDBACKE2LOSS Signal interruption of the position transmitter. Help: Checksignal and wiring of the position transmitter (potentiometer orRWG). The signal check can be done in the diagnosis pagesD6, D7 or D8. The setting FEEDBACK E2 (M4101) may notcorrespond to the wiring diagram.

SETPOINTE1LOSS Signal interruption of the set point. Help: Check set point signaland wiring. The setting SETPOINT E1 (M4100) may notcorrespond to the wiring diagram.

TORQUEE6LOSS Signal interruption torque source. Caused by CAN FAULTMWG. See diagnosis indication D2, page 52:


Faults and Warnings: See page 65, subclause 16.

14.8.2 Menu indications Parameters with the wild card “x” in the menu (whitefields) can be indicated and changed:x = 0 : indicate only (grey background)x = 1 : indicate and change (white background)

(only possible in selector switch position OFF)To change a parameter, a password must first be entered (see page 26).

31

Subgroup Parametername

Sub-menu

Standardvalue

Min/Max

Valuetext Note

M0 LANGUAGE/ CONTRAST

LANGUAGE/CONTRAST

LANGUAGE M0X0 0 0 GERMAN LCD language

1 ENGLISH

LCD CONTRAST M0X1 80 0 LCD contrast (percent), the higherthe value, the darker the display(see page 23)

100

M1 SETTINGS

M11 SEATING MODE OPEN POSITION M11X0 0 0 LIMIT Switching off in end position OPEN(see page 61, subclause 15.10)1 TORQUE

CLOSEDPOSITION

M11X1 0 0 LIMIT Switching off in end position CLOSED(see page 61, subclause 15.10)1 TORQUE

M12 TORQUE OPENING M12X0 100 5 Tripping torque OPEN in percentof the nominal actuator torque110

CLOSING M12X1 100 100 Tripping torque CLOSE in percentof the nominal actuator torque0

BY-PASSDURATION

M12X2 0 0 Torque by-pass duration time (0,1s)(see page 63, subclause 15.13)50


S3 NOT READY IND. READY Actuator can be operated from REMOTE.

CLEAR STATE Only for actuators with PROFIBUS-DP interface:The actuator has received a GC CLEAR telegram. In thisstate the actuator can not be operated from REMOTE. Help:Send GC OPERATE.

NOT REMOTE Selector switch not in position REMOTE. Help: Set selectorswitch to position REMOTE

WRONGCOMMAND Only for actuators with bus interface: Several run commandswere received simultaneously (e.g. OPEN and CLOSE) orthe max. nominal value has been exceeded.


32


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M13 LOCALCONTROLS

MAINTAINEDLOCAL

M13X0 3 0 OFF Push-to-run operation or self-retaining in operation modeLOCALPush-to-run = OFF(see page 62, subclause 15.11)

1 OPEN

2 CLOSED

3 OPEN + CLOSE(STOP)

4 OPEN + CLOSE(NO STOP)

BLINKER M13X1 2 0 OFF Blinker(see page 64, subclause 15.15)1 LIT IN MID-

POSITION

2 OFF IN MID-POSITION

LED 1 LOCALCONTROLS

M13X2 30 0 NOT USED Signal assignment for LED V1 onlocal controls(see also page 22)

1 CLOSEDPOSITION

2 OPENPOSITION

3 RUNNINGCLOSE

4 RUNNING OPEN

5 ACTUATORMOVING

6 LSC (WSR)

7 LSO (WOEL)

8 TSC (DSR)

9 TSO (DOEL)

10 THERMO FAULT

11 TORQUE FAULT(CLOSE)

12 TORQUE FAULT(OPEN)

13 TORQUE FAULT(GEN.)

14 SETPOINT E1LOSS

15 FEEDBACK E2LOSS

16 SPEED E3 LOSS

17 TORQUEE6LOSS

18 WARNINGOPER. TIME

19 WARNINGSTARTS/RUN

20 LOCAL SW.POSITION

21 REMOTE SW.POSITION


33


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M13 LOCALCONTROLS

LED 1 LOCALCONTROLS

M13X2 30 22 OFF SW.POSITION

23 REMOTE MODE

24 SETPOINTMODE

25 INTERMED.POS. 1

26 INTERMED.POS. 2

27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

30 CLOSINGBLINK

31 OPENINGBLINK

32 FAULT IND.

33 WARNING IND.

34 NOT READYIND.

35 SETPOINTREACHED

36 LOSS OFPHASE

37 I/O1 ANALOGIN2 LOSS


LED 2 LOCALCONTROLS

M13X3 11 0-38 Signal assignment for LEDsV2 to V5 on local controls(see also page 22)

Value texts 0-38 as parameterLED 1 LOCAL CONTROLSpage 32

LED 3 LOCALCONTROLS

M13X4 10 0-38

LED 4 LOCALCONTROLS

M13X5 12 0-38

LED 5 LOCALCONTROLS

M13X6 31 0-38

M14 I/O 1 MAINTAINEDREMOTE

M14X0 0 0 OFF Push-to-run operation orself-retaining in operation modeREMOTEPush-to-run = OFF(see page 62, subclause 15.11)

1 OPEN

2 CLOSED

3 OPEN + CLOSE(STOP)

4 OPEN + CLOSE(NO STOP)


34


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 ALARM CONTACT M14X1 2 0 FAULT GROUP 1 Fault + Not ready

1 FAULT GROUP 2 Fault + Not ready without torquefault

2 FAULT GROUP 3 Fault

3 FAULT GROUP 4 Fault without torque fault

4 FAULT GROUP 5 Fault + Not ready + Warning

5 FAULT GROUP 6 Fault + Not ready without thermalfault

6 FAULT GROUP 7 Fault + Not ready without torquefault + without thermal fault

7 FAULT GROUP 8 Fault without thermal fault

8 FAULT GROUP 9 Fault without torque fault andwithout thermal fault

9 FAULTGROUP10 Fault + Not ready + Warningswithout thermal fault

OUTPUTCONTACT 1

M14X2 2 0 NOT USED Relay is not operated

1 CLOSEDPOSITION

Signal LSO (WSR) or LSO (WSR)and TSO (DSR) (according totype of seating)

2 OPENPOSITION

Signal LSO (WOEL) or LSO(WOEL) and TSO (DOEL)(according to type of seating)

3 RUNNINGCLOSE Actuator runs logically CLOSE

4 RUNNING OPEN Actuator runs logically OPEN

5 ACTUATORMOVING

Actuator is running from LOCAL,REMOTE or in manual operation(without position transmitter onlythe LOCAL or REMOTE operationis indicated.

6 LSC (WSR) Limit switch CLOSE operated

7 LSO (WOEL) Limit switch OPEN operated

8 TSC (DSR) Torque switch CLOSE operated

9 TSO (DOEL) Torque switch OPEN operated

10 THERMALFAULT

Motor protection has tripped(reset may be necessary)


Torque fault in direction CLOSEoccurred


Torque fault in direction OPENoccurred


Torque fault CLOSE + OPEN(combined signal)

14 SETPOINT E1LOSS

Nominal value signal is by 0.3 mAlower than the lowest valueprogrammed

15 FEEDBACK E2LOSS

Actual position signal is by 0.3 mAlower than the lowest valueprogrammed


35


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 OUTPUTCONTACT 1

M14X2 2 16 SPEED E3LOSS

not available

17 TORQUE E6LOSS

Torque signal is by 0.3 mA lowerthan the lowest valueprogrammed


The programmed max. operatingtime for an OPEN-CLOSEoperation has been exceeded


The max. number of cycles/h ormax. running time/h has beenexceeded.


Selector switch in position LOCAL


Selector switch in positionREMOTE

22 OFF SW.POSITION

Selector switch in position OFF

23 REMOTE MODE Operation mode REMOTE active

24 SETPOINTMODE

Operation mode SETPOINT active

25 INTERMED.POS. 1

Signalising of the intermediatepositions 1 to 4.Signal behaviour according toparameters “POS.1 CONTROL”to “POS.4 CONTROL”, pages 38- 40)

26 INTERMED.POS. 2

27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

Programmed stepping range(parameter “START STEP”,“STOP STEP” page 37) has beenreached

30 CLOSINGBLINK

The signal curve is according tothe optical signal end positionCLOSED or end position OPEN atthe local controls, including theprogrammed blinker signal

31 OPENINGBLINK

32 FAULT IND. Faults; include: Internal faults(see menu D2), torque faults,phase failure, thermal faults

33 WARNING IND. Warnings, include: Operating timewarning, warning starts/run, noreference operation, internalwarnings and signal interruptions

34 NOT READYIND.

Selector switch not REMOTE,incorrect run command

35 SETPOINTREACHED

Actuator is in nominal position


36


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M14 I/O 1 OUTPUT CONTACT 1 M14X2 2 36 LOSSOFPHASE One phase is missing


Signal interruption of the parallelinterface analogue input 2


Signal interruption of the parallelinterface analogue input 1

OUTPUT CONTACT 2 M14X3 1 0-38 see output contact 1

OUTPUT CONTACT 3 M14X4 21 0-38



M15 FAILURE MODE FAILUREBEHAVIOUR

M15X0 0 0 OFF Failure mode is switched off

1 GOOD SIGNALFIRST

see page 59, clause 15.6

2 FAIL IMMEDI-ATE

DELAY TIME M15X1 3,0 0 Delay time (in s)see page 59, subclause 15.61,200.0

FAILUREPOSITION

M15X2 0 0 FAIL AS IS Behaviour of the actuator in caseof a failure (see page 59)1 FAIL CLOSE

2 FAIL OPEN

3 FAIL TO PO-SITION

PRESETPOSITION

M15X3 0 0 Position (in percent) at which theactuator stops.100.0

FAILURE SOURCE M15X4 1 0 SETPOINT E1 Failure source

1 E1 OR E2FEEDBACK

2 BUSINTERFACE Only with bus interface

M16 EMERGENCYMODE

EMERGENCYBEHAVIOUR

M16X0 0 0 OFF Emergency operation is switched off

1 GOOD SIGNALFIRST

See page 56, subclause 15.4

2 ACTIVE IMME-DIATE

EMERGENCYPOSITION

M16X1 0 0 FAIL AS IS Behaviour of the actuator in caseof an emergency operation (seepage 57)

1 FAIL CLOSE

2 FAIL OPEN

3 FAIL TOPRESET

EMERG. SEL.SW. POS.

M16X2 0 0 REMOTE ONLY Emergency operation only fromREMOTE or also from LOCAL1 REMOTE AND

LOCAL

EMERGENCYBY-PASS

M16X3 0 0 NONE no by-pass

1 THERMAL Thermo signal (motor protection)by-passed (see also page 57)


37


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M16 EMERGENCYMODE

EMERGENCYBY-PASS

16X3 0 2 TORQUE Torque signal (motor protection)by-passed (see also page 57)

3 THERMAL ANDTORQUE

Thermo signal (motor protection)and torque signal by-passed

PRESETPOSITION

M16X4 0 0 Emergency position (in percent) forsetting “FAIL TO PRESET”100.0

M17 STEPPINGMODE

DIRECTION OPEN M17X0 0 0 OFF Stepping mode in direction OPEN(see page 60, subclause 15.8)1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

ON TIME OPEN M17X1 10 1.0 Running time (in s) in directionOPEN300.0

OFF TIME OPEN M17X2 50 1.0 Pause time (in s) in directionOPEN300.0

START STEPOPEN

M17X3 0 0,0 Start of stepping mode in directionOPEN (in percent of the travel)99.9

STOP STEPOPEN

M17X4 1,000 1.0 End of stepping mode in directionOPEN (in percent of the travel)100.0

DIRECTIONCLOSE

M17X5 0 0 OFF Stepping mode in directionCLOSE (see page 60,subclause 15.8)

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

ON TIME CLOSE M17X6 10 1.0 Running time (in s) in directionCLOSE300.0

OFF TIME CLOSE M17X7 50 1.0 Pause time (in s) in directionCLOSE300.0

START STEPCLOSE

M17X8 1,000 1.0 Start of stepping mode in directionCLOSE (in percent of the travel)100.0

STOP STEPCLOSE

M17X9 0.0 End of stepping mode in directionCLOSE (in percent of the travel)99.9

M18 MONITORTRIGGERS

MAX.STARTS/HOUR

M18X0 1,200 0 Monitoring of time during whichactuator is switched on; settingmax. cycles/h

1,800

MAX. DUTYCYCLE

M18X1 0 0 15 MIN Monitoring of time during whichactuator is switched on; settingmax. running time/h

1 30 MIN

2 24 MIN

MAX. RUN TIME M18X2 900 4 max. operating time (s)

36,000

M19 POSITIONER DEAD TIME(T-OFF)

M19X0 0.5 0 Dead time positioner (in s)see also page 5860.0


38

1) Only for actuators with PROFIBUS-DP


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M19 POSITIONER FULL OPENADJUST

M19X1 100.0 95.0 End position tolerance OPEN(percent) (see also page 58)100.0

FULL CLOSEADJUST

M19X2 0 0 End position tolerance CLOSE(percent) (see also page 58)50

OPENING STOPBAND

M19X3 0.5 0.0 Inner dead band OPEN (see alsopage 58)9.9

CLOSING STOPBAND

M19X4 0.5 0.0 Inner dead band CLOSE (seealso page 58)9.9

OUTER DEADBAND M19X5 1.0 0.1 Outer dead band (see alsopage 58)10.0

M1B PROFIBUS-DP1) SLAVE ADDRESS M1BX0 2 0 DP slave address

125

REDUNDANCY M1BX1 0 0 OFF DP Bus redundancy

1 ON,TX:ACTIVECHANNEL

2 ON,TX:BOTHCHANNELS

CHANNEL CHECKTIME

M1BX2 5.0 5.0 Channel check time (in s)

600.0

M1C INTERMED.POSITIONS

POS.1 M1CX0 0 0,0 Position (in Prozent) derZwischenstellung 1100.0

POS.1:BEHAVIOUR

M1CX1 0 0 NO STOP Operation behaviour uponreaching the intermediateposition 1 (see also page 62,subclause 15.12)

1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS.1:SELECTOR SW.

M1CX2 0 0 OFF Switch off intermediate position 1or assign it to a specific operationmode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS.1:CONTROL

M1CX3 0 0 NOT USED Signal behaviour in intermediateposition 1 (see also page 62,subclause 15.12)

1 C_ _ _ POS¯¯¯O

2 C¯¯¯POS_ _ _ O

3 C_ _ _ POS_ _ _ O

POS.2 M1CX4 0 0.0 Position (in percent) of theintermediate position 2100.0

POS2:BEHAVIOUR



39


Sub-menu

Standardvalue

Min/Max

Valuetext Note


POS2:BEHAVIOUR

M1CX5 0 1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS2:SELECTOR SW.

M1CX6 0 0 OFF Switch off intermediate position 2or assign it to a specific operationmode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS2:CONTROL

M1CX7 0 0 NOT USED Signal behaviour in intermediateposition 2 (see also page 62,subclause 15.12)

1 C_ _ _ POS¯¯¯O

2 C¯¯¯POS_ _ _ O

3 C_ _ _ POS_ _ _ O

POS.3 M1CX8 0 0.0 Position (in percent) of theintermediate position 3100.0

POS3:BEHAVIOUR


1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.

POS3:SELECTOR SW.

M1CXA 0 0 OFF Switch off intermediate position 3or assign it to a specific operation1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS3:CONTROL

M1CXB 0 0 NOT USED Signal behaviour in intermediateposition 3 (see also page 62,subclause 15.12)

1 C_ _ _ POS¯¯¯O

2 C¯¯¯POS_ _ _ O

3 C_ _ _ POS_ _ _ O

POS.4 M1CXC 0 0,0 Position (in percent) of theintermediate position 4100.0

ZWPOS4:BEHAVIOUR

M1CXD 0 0 NO STOP Operation behaviour uponreaching the intermediateposition 4 (see also page 62,subclause 15.12)

1 STOP OPENINGDIR.

2 STOP CLOSINGDIR.

3 STOP BOTHDIR.



40

1) Only for actuators with PROFIBUS-DP 2) Only for actuators with MODBUS


Sub-menu

Standardvalue

Min/Max

Valuetext Note


POS4:SELECTOR SW.

M1CXE 0 0 OFF Switch off intermediate position 4or assign it to a specific operationmode.

1 REMOTE ONLY

2 LOCAL ONLY

3 REMOTE ANDLOCAL

POS4:CONTROL

M1CXF 0 0 NOT USED Signal behaviour in intermediateposition 4 (see also page 62,subclause 15.12)

1 C_ _ _ POS¯¯¯O

2 C¯¯¯POS_ _ _ O

3 C_ _ _ POS_ _ _ O

M1D CHANGEPASSWORD

PASSWORD M1DX0 0 0 Password (see also page 26); canonly be viewed and changed afterhaving entered the currently validpassword

1999

M1E PROFIBUSDP21)

SLAVE ADDRESS M1EX0 2 0 Slave address of theDP2 sub-assembly125

REDUNDANCY M1EX1 0 0 OFF DP2 bus redundancy

1 ON,TX:ACTI-VE CHANNEL

2 ON,TX: BOTHCHANNELS

CHANNEL CHECKTIME

M1EX2 5.0 5.0 DP2 channel check time (in s)

600.0

M1F MODBUS 12) BAUDRATE M1FX1 5 0 300 BAUD MODBUS 1: Baudrate selection

1 600 BAUD

BAUDRATE M1FX1 5 2 1200 BAUD MODBUS 1: Baudrate selection

3 2400 BAUD

4 4800 BAUD

5 9600 BAUD

6 19200 BAUD

7 38400 BAUD

PARITY M1FX2 1 0 NO, 2 STOP-BITS

MODBUS 1: Parity selection

1 EVEN, 1STOPBIT

2 ODD, 1 STOP-BIT

CONNECT-CONTROL TIME

M1F03 3.0 1.0 MODBUS 1: connection controltime (in s)25.5

SLAVE ADDRESS M1FX4 247 1 MODBUS 1: Slave adress

247

REDUNDANCY M1FX5 0 0 OFF MODBUS 1: Redundancybehaviour1 ON,TX:ACTI-

VE CHANNEL


41


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1F MODBUS 12) REDUNDANCY M1FX5 2 ON,TX: BOTHCHANNELS

CHANNEL CHECKTIME

M1FX6 5.0 0.0 MODBUS 1: Channel check time(in s)25.5

T-OFFPROC.IMG.OUT

M1F07 0.3 0.1 MODBUS 1: Dead time processrepresentation output (in ms)25.5

SIZE OFPROC.IMG.OUT

M1F08 6 0 MODBUS 1: Length of theprocess representation output64

SIZE OFPROC.IMG.IN

M1F09 18 0 MODBUS 1: Length of theprocess representation input64

M1G MODBUS 22) BAUDRATE M1GX1 5 0 300 BAUD MODBUS 2: Baudrate selection

1 600 BAUD

2 1200 BAUD

3 2400 BAUD

4 4800 BAUD

5 9600 BAUD

6 19200 BAUD

7 38400 BAUD

PARITY M1GX2 1 0 NO, 2 STOP-BITS

MODBUS 2: Parity selection

1 EVEN, 1STOPBIT

2 ODD, 1STOPBIT

CONNECT-CONTROL TIME

M1G03 3.0 0.1 MODBUS 2: connection controltime (in s)25.5

SLAVE ADDRESS M1GX4 247 1 MODBUS 2: Slave address

247

REDUNDANCY M1GX5 0 0 OFF MODBUS 2: Redundancybehaviour1 ON,TX:ACTI-

VE CHANNEL

2 ON,TX: BOTHCHANNELS

CHANNEL CHECKTIME

M1GX6 5.0 0.0 MODBUS 2: Channel check time(in s)25.5

T-OFFPROC.IMG.OUT

M1G07 0.3 1 MODBUS 2: Dead time processrepresentation output (in ms)255

SIZE OFPROC.IMG.OUT

M1G08 6 0 MODBUS 2: Length of theprocess representation output64

SIZE OFPROC.IMG.IN

M1G09 18 0 MODBUS 2: Length of theprocess representation input64



42

1) Only for actuators with PROFIBUS-DP 2) Only for actuators with MODBUS3) Configuration of the process representation of the first bus sub-assembly: For PROFIBUS-DP these parameters are determined in the

GSD file, for MODBUS default values are assigned to them which can not be changed.


Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1H IN-PROC-IMAGE 13)

BYTE ORDERPATTERN

M1HX0 0 0 Selection from 4 processrepresentations3

BYTE 5.0CONFIG.

M1HX1 1 0 NOT USED Designation of the freely definablebit 0 in process representation1 CLOSED

POSITION

2 OPENPOSITION

3 RUNNINGCLOSE

4 RUNNING OPEN

5 ACTUATORMOVING

6 LSC (WSR)

7 LSO (WOEL)

8 TSC (DSR)

9 TSO (DOEL)

10 THERMALFAULT




14 SETPOINT E1LOSS

15 FEEDBACK E2LOSS

16 SPEED E3 LOSS

17 TORQUEE6LOSS





22 OFF SW. PO-SITION

23 REMOTE MODE

24 SETPOINTMODE

25 INTERMED.POS. 1

26 INTERMED.POS. 2


43


Sub-menu

Standardvalue

Min/Max

Valuetext Note


BYTE 5.0CONFIG.

M1HX1 1 27 INTERMED.POS. 3

28 INTERMED.POS. 4

29 STEPPINGMODE

30 CLOSINGBLINK

31 OPENINGBLINK

32 FAULT IND.

33 WARNING IND.

34 NOT READYIND.

35 SETPOINTREACHED

36 LOSS OFPHASE



39 SELECTOR NOTREMOTE

40 WRONGCOMMAND

41 INTERNALFAULT

42 PE-FAULT

43 INTERNALFEEDBACK

44 INTERNALWARNING

45 CHANNEL 2ACTIVE

46 RUNNINGLOCAL

47 RUNNINGREMOTE

48 RUNS WITHHANDHWL

49 PROPORTIO-NAL RUNNING

50 PHYS. DRIVEBREAK




44


Sub-menu

Standardvalue

Min/Max

Valuetext Note


BBYTE 5.0CONFIG.

M1HX1 1 51 CLEAR-STATUS

52 DIG.IN 1BUS1

53 DIG.IN 2BUS1

54 DIG.IN 3BUS1

55 DIG.IN 4BUS1

BYTE 5.1CONFIG.

M1HX2 2 0-55 Configuration 0 to 55Value text as parameterBIT0 CONFIGURATION,page 42 ff

BYTE 5.2CONFIG.

M1HX3 21 0-55

BYTE 5.3CONFIG.

M1HX4 11 0-55

BYTE 5.4CONFIG.

M1HX5 12 0-55

BYTE 5.5CONFIG.

M1HX6 36 0-55

BYTE 5.6CONFIG.

M1HX7 34 0-55

BYTE 5.7CONFIG.

M1HX8 2 0 FAULT GROUP 1 Configuration fault byte 5 bit 7process representation1 FAULT GROUP 2

2 FAULT GROUP 3

3 FAULT GROUP 4

4 FAULT GROUP 5

5 FAULT GROUP 6

6 FAULT GROUP 7

7 FAULT GROUP 8

8 FAULT GROUP 9

9 FAULTGROUP10

ANALOGUEVALUES DP

M1HX9 1 0 0-100PER CENT

Coding of the DP transmissionvalues (percent/per milswitch-over)1 0-1000

PER MIL

2 ON,TX:BOTHCHANNELS



45



GSD file, for MODBUS default values are assigned to them which can not be changed.4) Configuration of the process representation of the second bus sub-assembly: For PROFIBUS-DP these parameters are determined in the



Sub-menu

Standardvalue

Min/Max

Valuetext Note


BYTE 6.0CONFIG.

M1HXA 50 0-55 Configuration of the freelydefinable byte 2 bit 0 to bit 7 inprocess representation.Value texts from 0 to 55 asparameter BIT0CONFIGURATION,page 42 ff

BYTE 6.1CONFIG.

M1HXB 49 0-55

BYTE 6.2CONFIG.

M1HXC 29 0-55

BYTE 6.3CONFIG.

M1HXD 0 0-55

BYTE 6.4CONFIG.

M1HXE 5 0-55

BYTE 6.5CONFIG.

M1HXF 78 0-55

BYTE 6.6CONFIG.

M1HXG 47 0-55

BYTE 6.7CONFIG.

M1HXH 46 0-55

M1I IN-PROC-IMAGE 24)

BYTE ORDERPATTERN

M1IX0 0 0 Selection from 4 processrepresentations3

BYTE 5.0CONFIG.

M1IX1 1 0-55 Configuration of the freelydefinable bits (bit 0 to bit 6) inprocess representation 2Value texts from 0 to 55 asparameter BIT0 CONFIG.,page 42 ff

BYTE 5.1CONFIG.

M1IX2 2 0-55

BYTE 5.2CONFIG.

M1IX3 21 0-55

BYTE 5.3CONFIG.

M1IX4 11 0-55

BYTE 5.4CONFIG.

M1IX5 12 0-55

BYTE 5.5CONFIG.

M1IX6 36 0-55

BYTE 5.6CONFIG.

M1IX7 34 0-55

BYTE 5.7CONFIG.

M1IX8 2 0 FAULT GROUP 1 Configuration fault byte 5 bit 7process representation1 FAULT GROUP 2

2 FAULT GROUP 3

3 FAULT GROUP 4

4 FAULT GROUP 5

5 FAULTGROUP6

6 FAULTGROUP7

7 FAULT GROUP 8

8 FAULT GROUP 9

9 FAULTGROUP10

46



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M1I IN-PROC-IMAGE 24)

ANALOGUEVALUES DP

M1IX9 1 0 0-100 PERCENT

Coding of the DP2 transmissionvalues (percent/per milswitch-over)1 0-1000 PER

MIL

BYTE 6.0CONFIG.

M1IXA 50 0-55 Belegung frei definierbares Byte 2Bit 0 bis 7 in Prozessabbild 2 (fürBus 2 Interface).Wertetext von 0 bis 55 wieParameter BIT0KONFIGURATION, Seite 42 ff

BYTE 6.1CONFIG.

M1IXB 49 0-55

BYTE 6.2CONFIG.

M1IXC 29 0-55

BYTE 6.3CONFIG.

M1IXD 0 0-55

BYTE 6.4CONFIG.

M1IXE 5 0-55

BYTE 6.5CONFIG.

M1IXF 78 0-55

BYTE 6.6CONFIG.

M1IXG 47 0-55

BYTE 6.7CONFIG.

M1IXH 46 0-55

M1J REACTIONMONITORING

REACTION TIME M18X3 7.0 1.0 Reaction monitoring time(in s), see also page 6415.0

M2 OPERATIONAL DATA

TOTAL MOTORRUNTIME

M200 0 Motor running time in thecomplete lifetime

MOTOR RUNTIME M2X1 0 reset to 0 possible

TOTAL STARTS M202 0 Number of cycles in the completelifetime

STARTS M2X3 0 reset to 0 possible

TOTAL TSCSTOPS

M204 0 Number of torque switch trippingsin direction CLOSE

TSC STOPS M2X5 0 reset to 0 possible

TOTAL LSCSTOPS

M206 0 Number of limit switch trippings indirection CLOSE

LSC STOPS M2X7 0 reset to 0 possible

TOTAL TSOSTOPS

M208 0 Number of torque switch trippingsin direction OPEN

TSO STOPS M2X9 0 reset to 0 possible

TOTAL LSOSTOPS

M20A 0 Number of limit switch trippings indirection OPEN

LSO STOPS M2XB 0 reset to 0 possible


GSD file, for MODBUS default values are assigned to them which can not be changed.4) Configuration of the process representation of the second bus sub-assembly: For PROFIBUS-DP these parameters are determined in the


47



Sub-menu

Standardvalue

Min/Max

Valuetext Note

TOTAL TSCFAULTS

M20C 0 Number of torque faults indirection CLOSE

TSC FAULTS M2XD 0 reset to 0 possible

TOTAL TSOFAULTS

M20E 0 Number of torque faults indirection OPEN

TSO FAULTS M2XF 0 reset to 0 possible

TOTAL THERMALFLT.

M20G 0 Number of thermal faults (motorprotection)

THERMAL FAULTS M2XH 0 reset to 0 possible

TOTAL WRN.STARTS /RUN1

M20I 0 Total of all time sections duringwhich a starts/running time warningwas signalled (see page 63)

WRN.STARTS/RUN1

M2XJ 0 reset to 0 possible(see page 63)

TOTAL WRN.STARTS /RUN2

M20K 0 Max. time section during which astarts/running time warning wassignalled (see page 63)

WRN.STARTS/RUN2

M2XL 0 reset to 0 possible(see page 63)

TOTAL NO.POWER ON

M20M 0 Number of starts in the completelifetime

NO. POWER ON M2XN 0 reset to 0 possible

M3 EL.NAME PLATE

M30 ORDER DATA COMMISS.NO.AUMATIC

M3000 set in the factory

COMMISS.NO.ACTUATOR

M3001

KKS NO. M3002

VALVE NO. M30X3 adjustable

PLANT NO. M30X4

M31 PRODUCT DATA PRODUCT TYPE M3100 set in the factory

WORKS NO.ACTUATOR

M3101

WORKS NO.AUMATIC

M3102

LOG SOFTWR. VER. M3103 Software version of logic

LOGIC HRDWR. VER.M3104 Hardware version of logic

DATE OF FINALTEST

M3105

WIRING DIAGRAM M3106

TERMINAL PLAN M3107

M32 PROJECT DATA PROJECT NAME M32X0 adjustable

(fields for customer inputs)CUSTOMER FIELD 1 M32X1

CUSTOMER FIELD 2 M31X2

48




Sub-menu

Standardvalue

Min/Max

Valuetext Note

M33 SERVICE DATA SERVICE PHONE M3300 set in the factory

INTERNETADDRESS

M3301

SERVICE TEXT 1 M3302 can only be changed by servicetechnician

can only be changed by servicetechnician

SERVICE TEXT 2 M3303

M4 CONFIGURATION

M40 SPECIALFUNCTIONS

POSITIONER M4000 0 0 FUNCTION NOTACTIVE

Positioner function (see alsopage 57)

1 POSITIONERENABLED

ADAPTIVEBEHAVIOUR

M40X1 1 0 OFF Adaptive behaviour ON/ OFF

1 ON

OPERATIONALDATA

M40X2 1 0 VIEW NOTENABLED

Logging of operating data ON/OFF

1 VIEW ENABLED

EL.NAME PLATE M40X3 1 0 VIEW NOTENABLED

Electronic name plate ON/ OFF

1 VIEWENABLED

STEPPING MODE M40X4 0 0 VIEW NOTENABLED

Stepping mode ON/ OFF

1 VIEWENABLED

INTERMED.POSITION

M40X5 0 0 VIEW NOTENABLED

Indication of parametersIntermediate positions ON/OFF

1 VIEWENABLED

MONITORTRIGGERS

M40X6 1 0 FUNCTION NOTACTIVE

Indication of parametersMonitor triggers ON/OFF

1 FUNCTIONACTIVE

REACTIONMONITORING

M4008 0 0 FUNCTION NOTACTIVE

Reaction monitoring ON/OFF (seealso page 64).pre-set in the factory1 FUNCTION

ACTIVE

DP-V1SERVICES 1)

M4009 0 0 FUNCTION NOTACTIVE

PROFIBUS-DP (V1)-services

1 FUNCTIONACTIVE

M41 SETUP SETPOINT E1 M4100 0 0 NONE No setpoint source

1 LOGICANALOG IN1

Logic analogue input 1

2 PROFIBUS DP 1)

3 I/O1 ANALOGIN1

Parallel interface analogue 1

4 I/O1 ANALOGIN2

Parallel interface analogue 2

49




Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP SETPOINT E1 M4100 0 5 DP1ANALOG IN1

1)

6 DP1ANALOG IN2

1)

7 MODBUS 2)

8 MD1ANALOG IN1

2)

9 MD1ANALOG IN2

2)

FEEDBACK E2 M4101 4 0 NONE No position transmitter available

1 POTENTIOMETER Potentiometer position

2 0-20MA Position of 0 - 20 mA RWG

3 4-20MA Position of 4 - 20 mA RWG

4 MWG not available

TORQUE E6 M4103 2 0 NONE no torque monitoring

1 LOGICANALOG IN1

not available

2 MWG

LIMIT/ TORQUESWITCH

M4104 1 0 INPUTS (NC) LSC, LSO, TSC, TSO are NCcontacts

1 MWG not available

2 INPUTS (NO) not available

REVERSINGTIME

M4105 300 100 Reversing prevention (in ms)

1,000

I/O STACK 1 M4106 0 0 NONE No interface available

1 I/O Parallel interface

2 DP 1)

3 MODBUS 2)

SWITCHGEAR M4107 0 0 CONTACTORS3 PH

1 THYRISTOR

2 CONTACTORS1 PH

MOTOR PROTEC-TION

M4108 0 0 THERMALCONT. (AUTO)

Set in the factory (see subclause15.14.2, page 63)

1 THERMALCONT.(RESET)

2 THERMISTOR(RESET)

3 THERMISTOR(AUTO)

50



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP CONTROL UNIT M4109 1 0 NO MWG

1 MWG not available

I/O1 ANALOGOUT1

M410A 1 0 NOT USED

1 POSITION E2 Analogue output 1 assigned toactual position signal

2 TORQUE E6 not available

I/O1 ANALOGOUT1 TYPE

M41XB 0 0 0 - 20 mA Analogue output 1 (of the parallelinterface) 0 - 20 mA

1 4 - 20 mA Analogue output 1 (of the parallelinterface) 4 - 20 mA

I/O1 ANALOGOUT2

M410C 2 0 NOT USED

1 POSITION E2 Analogue output 2 assigned toactual position signal

2 TORQUE E6 not available

I/O1 ANALOGOUT2 TYPE

M41XD 0 0 - 20 mA Analogue output 2 (of the parallelinterface) 0 - 20 mA

4 - 20 mA Analogue output 2 (of the parallelinterface) 4 - 20 mA

I/O1 ANLOG IN1STAR

M41XH 0 0 Analogue output 1 (of the parallelinterface): Start value and endvalue of the set point E1 (in mA);see also pages 57 “Commandsign.” and 59 “Split R.”.

20.0

I/O1 ANLOG IN1END

M41XI 20.0 0

20.0

I/O1 ANLOG IN2START

M14XJ 0 0 Analogue output 2 (of the parallelinterface): Start value and endvalue (in mA);

20.0

I/O1 ANLOG IN2END

M41XK 20.0 0

20.0

DP1 ANLOG IN1START

M41XL 0 0 Analogue input 1:(PROFIBUS-DP1) Start value andend value(in mA);

20.0

DP1 ANLOG IN1END

M41XM 20,0 0

20,0

DP1 ANLOG IN2START

M41XN 0 0 Analogue input 2:(PROFIBUS-DP1) Start value andend value(in mA);

20,0

DP1 ANLOG IN2END

M41XP 20.0 0

20.0

I/O STACK 2 M410Q 0 0 NONE Remote interface type 2

1 I/O

2 DP

3 MODBUS

51



Sub-menu

Standardvalue

Min/Max

Valuetext Note

M41 SETUP DP2 ANLOG IN1START

M41XR 0 0 Analogue input 1:(PROFIBUS-DP2) Start value andend value (in mA);

20.0

DP2 ANLOG IN1END

M41XS 20.0 0

20.0

DP2 ANLOG IN2START

M41XT 0 0 Analogue input 2:(PROFIBUS-DP2) Start value andend value (in mA);

20.0

DP2 ANLOG IN2END

M41XU 20.0 0

20.0

SELECTORSWITCH

M410V 0 0 AVAILABLE

1 NOTAVAILABLE

ENABLE LOCALMODE

M410W 0 0 NOT ACTIVE Release of the local controls

1 BUS Only via bus

2 BUS, AUTOLOCAL

Automatically in case of loss ofbus on LOCAL

3 BUS, AUTOREMOTE

… on REMOTE

4 BUS, AUTO … on LOCAL and REMOTE

5 I/O via release input

MB1 ANLOG IN1START

M41XX 0 0 Analogue input 1: (MODBUS-1)Start value and end value (in mA);20.0

MB1 ANLOG IN1END

M41XY 20.0 0

20.0

MB1 ANLOG IN2START

M41XZ 0 0 Analogue input 2: (MODBUS-1)Start value and end value (in mA);20.0

MB1 ANLOG IN2END

M41XA 20.0 0

20.0

MB2 ANLOG IN1START

M41Xb 0 0 Analogue input 1: (MODBUS-2)Start value and end value (in mA);20.0

MB2 ANLOG IN1END

M41Xc 20.0 0

20.0

MB2 ANLOG IN2START

M41Xd 0 0 Analogue input 2: (MODBUS-2)Start value and end value (in mA);20.0

MB2 ANLOG IN2END

M41Xe 20.0 0

20.0

M42 FACTORYSETTING

AC FACTORY-SETTING

M420 AUMATIC factory setting -password required

MWG FACTORY-SETTING

M421 not available

14.8.3 Diagnosis indications For indication and operation see page 28, subclause 14.5.5.

52



Menu Abbreviationindisplay Note

D0 ENDPOS. INPUTS

PULL DOWN INPUTS Pull Down resistors are used for the inputs of the end position signals (limitand torque switches) on the logic.

PULL UP INPUTS Pull Up resistors are used for the inputs of the end position signals (limit andtorque switches) on the logic.

D1 ACTUATOR SIGNALS

NO SIGNAL no actuator signals set

TSC (DSR) Torque signal CLOSED in actuator tripped (not stored)

TSO (DOEL) Torque signal OPEN in actuator tripped (not stored)

LSC (WSR) Limit switching CLOSED in actuator tripped

LSO (WOEL) Limit switching OPEN in actuator tripped

THERMAL FAULT Motor protection tripped. Help:

Wait for cool-down; the signal is then either cancelled automatically or if not,bring selector switch to position Local and operate push-button ‚Reset’. Ceckfuse F4.

D2 INTERNAL FAULT

NO INTERNAL FAULT No internal fault has occurred

THERMISTOR A fault in the TMS tripping device was detected during start-up. Help: Checkwiring diagram und MOTOR PROTECTION (M4108). Check TMS trippingdevice.

SELECTOR SWITCH The selector switch recognition is defective (no Hall sensor is tripped or morethan one Hall sensor is tripped). Help: Check local control board, checkmechanical attachment of the local controls in the housing

OUTPUT TRANSISTOR The output of the of the run commands to the relay board is defective, help:Check logic board and relay board

DP1 1)CAN No communication with the PROFIBUS-DP interface available. Help: Thesetting I/O STACK1 (M4106) must be in accordance with the wiring diagram,check wiring, check PROFIBUS-DP interface.

I/O1 CAN No communication to parallel interface possible. Help: Setting of I/O1STACK1 (M4106) must be in accordance with the wiring diagram, checkwiring, check parallel interface

PHASE DETECTION The phase sequence detection on the power supply is defective. Help: Checkphase sequence detection, check wiring

24V DC FAULT The internal 24 V supply of the AUMATIC is not within the supply voltagelimits. Help: Check supply voltage, check power supply, check wiring of theAUMATIC voltage supply.

LOGIC CAN The logic can not establish communication.

NO REACTION Fault signal of the reaction monitoring (see page 64)

MODBUS 1 CAN

MODBUS 2 CAN

LOCAL CONTROL FAULT Hardware fault of the local controls

53



D3 INTERNAL WARNING

NO INTERNAL WARNING No internal warnings have occurred

EEPROM FAILURE EEprom of the logic defective. Help: Check logic, if necessary exchangeEEprom

NO FACTORY PARAMS No valid factory settings are available

D4 CONFIGURATION FAULTY

NO FAULT AUMATIC is not configured incorrectly.

END POSITION INPUTS Setting of the LIMIT/TORQUE SWITCH (see M4104) does not correspond tothe configuration ENDPOS. INPUTS (see D0).

NO SWITCHING OFF Setting of the LIMIT/TORQUE SWITCH (see M4104) does not correspond tothe configuration CONTR. UNIT ACTUATOR (see M4109).

D5 LOGIC HRDWR. VER. Display of hardware version of logic

D6 LOGIC SFTWR.VER. Display of software version of logic

D7 POT. VALUE If a potentiometer is installed, the potentiometer’s voltage values are displayedhere:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

D8 RWG VALUE If an RWG is installed, the RWG’s current values are displayed here:in line 2 the value in end position CLOSED,in line 3 the current value andin line 4 the value in end position OPEN

DC DP1 HRDWR. VER. 1) Hardware version of the PROFIBUS-DP interface

DD DP1 SFTWR. VER. 1) Software version of the PROFIBUS-DP interface

DE DP1 BUS STATUS 1)

BAUD SEARCH The PROFIBUS-DP interface searches a baudrate

BAUD CONTROL The found baudrate is monitored. Hereby the DP watchdog in the master is notactivated.

DP MODE DP communication monitored, the DP watchdog in the master is activated

WAIT PRM The PROFIBUS-DP interface waits for correct parameter data

WAIT CFG The PROFIBUS-DP interface waits for correct configuration data

DATA EX The PROFIBUS-DP interface is currently exchanging data with the master.

DP FAULT The internal status machine has detected a fault

GC CLEAR The PROFIBUS-DP interface has received a Global Control “CLEAR” telegram. Inthis state the actuator can not be operated from REMOTE.

DATA WITH LENGHT 0 The PROFIBUS-DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE The PROFIBUS-DP interface communicates via the second channel

DF POSITIONER Here the dead bands of the adaptive positioner are displayed as determined:in line 2 the value for the inner dead band CLOSEDin line 3 the value for the outer dead bandin line 4 the value for the inner dead band OPEN

1) Nur für Antriebe mit PROFIBUS-DP

54



DG DP2 HRDWR. VER.

DH DP2 SFTWR. VER.

DI DP2 BUS STATUS

BAUD SEARCH The PROFIBUS-DP interface searches a baudrate

BAUD CONTROL The found baudrate is monitored. Hereby the DP watchdog in the master isnot activated.

DP MODE DP communication monitored, the DP watchdog in the master is activated

WAIT PRM The PROFIBUS-DP interface waits for correct parameter data

WAIT CFG The PROFIBUS-DP interface waits for correct configuration data

DATA EX The PROFIBUS-DP interface is currently exchanging data with the master.

DP FAULT The internal status machine has detected a fault

GC CLEAR The PROFIBUS-DP interface has received a Global Control “CLEAR” telegram. Inthis state the actuator can not be operated from REMOTE.

DATA WITH LENGHT 0 The PROFIBUS-DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE The PROFIBUS-DP interface communicates via the second channel.

DJ E1 VALUE Setpoint E1 in mA (only for standard I/O interface)

DK MODBUS1 HRDWR. VER.

DL MODBUS1 SFTWR. VER.

DM MODBUS1 BUS STATUS

DATA EX The MODBUS interface is currently exchanging data with the master.

BUS ACTIVE There are MODBUS telegrams recognised which are not intended for theactuator’s address.

CHANNEL 2 ACTIVE The MODBUS interface communicates via the second channel.

DN MODBUS2 HRDWR. VER.

DO MODBUS2 SFTWR. VER.

DP MODBUS2 BUS STATUS

DATA EX The MODBUS interface is currently exchanging data with the master.

BUS ACTIVE There are MODBUS telegrams recognised which are not intended for theactuator’s address.

CHANNEL 2 ACTIVE The MODBUS interface communicates via the second channel.

15. Operation modes and functions of the AUMATIC

The AUMATIC has the following types/modes of operation:

.Operation mode OFF.Operation mode LOCAL , control via push-buttons OPEN - STOP -CLOSE at the local controls.Operation mode REMOTE, control by commands OPEN-STOP-CLOSEfrom remote control centre or process control system.Operation mode EMERGENCY, control by command EMERGENCY fromcontrol centre or process control system.Operation mode SETPOINT, control via analogue set point, e.g. of 0 - 20mA.Operation mode FAILURE , actuator behaviour on loss of the analogue setpoint (positioner)

The current operation mode is indicated in the display (see page 24subclause 14.5.3)

15.1 Operation mode OFFSelector switch (figure P2) on the local controlsis in position (0).

.No open-close or modulating operation ispossible..The input signal EMERGENCY (see page 56,subclause 15.4) is ignored, i.e.no emergencyoperation is performed..Afterwards the push-buttons , , ,

can also be used for menu control.For more information concerning theoperation see page 23, subclause 14.5.2.

55


Selector switch: LOCAL-OFF-REMOTE

Push-buttons:

Function for Functionselector switch for selector switchin position LOCAL: in position OFF and REMOTE:

OPEN scroll/ change values

STOP scroll/ change values

CLOSE confirm selection

Reset C Escape

Figure P1: Local controls

Figure P2

C

15.2 Operation mode LOCALSet selector switch (figure P3) on the local con-trols to position LOCAL.

.The actuator can be controlled by thepush-buttons OPEN - STOP - CLOSE(figure P1)..A change-over between push-to-runoperation and self-retaining (page 62,subclause 15.11) is possible..Faults (refer to pages 29, 30) and warningswithout automatic Reset must be confirmedwith the push-button “Reset”.

15.3 Operation mode REMOTE

Set selector switch (figure P4) on the local con-trols to position REMOTE.

.The actuator is controlled by externalREMOTE commands OPEN, STOP, CLOSE..A change-over between push-to-runoperation and self-retaining (page 62,subclause 15.11) is possible.

15.4 Operation mode EMERGENCY The actuator can be brought to a programmed EMERGENCY position byremoval of the signal EMERGENCY (see wiring diagram ACP ... KMSTP ...).As the signal EMERGENCY works active-low, 24 V must be supplied tocontact XK Pin 1 in the normal state. An emergency operation is performedwhen the signal is interrupted.

.An EMERGENCY operation is performed either in selector switch positionLOCAL or REMOTE or only in REMOTE (parameter “EMERGENCYMODE”, page 36).No emergency operation is performed when the selector switch is inposition OFF.

The operation mode EMERGENCY has the highest priority.

EMERGENCY operation behaviour:(Parameter “EMERGENCY BEHAVIOUR”, page 36)

EMERGENCY operation behaviour for “ GOOD SIGNAL FIRST)”:An EMERGENCY operation is only triggered when the EMERGENCY signalat the EMERGENCY input falls from 24 V to 0 V, i.e. only if a 24 V signalwas previously connected to the EMERGENCY input.

56


Figure P3

Figure P4

EMERGENCY operation behaviour for “ ACTIVE IMMEDIATE”:An EMERGENCY operation is only initiated when 0 V are connected to theEMERGENCY signal input.

If the EMERGENCY operation behaviour “ ACTIVEIMMEDIATE”is switched on, an EMERGENCY operation isinitiated immediately after the actuator is switched on, when0 V are connected to the EMERGENCY signal input.

EMERGENCY operationaction:

The following actions (reactions of the actuator) can be programmed for anEMERGENCY operation: (Parameter “EMERGENCY POSITION”, page 36)

- FAIL AS IS: the actuator stops in the current position- FAIL CLOSE: the actuator runs to end position CLOSED- FAIL OPEN: the actuator runs to end position OPEN- FAIL TO PRESET: the actuator runs to the predetermined position

EMERGENCY position If the EMERGENCY operation action “FAIL TO PRESET” (parameter“EMERGENCY POSITION”) is set, the actuator runs to the EMERGENCYposition stated here.

Motor protection can beby-passed:

During the EMERGENCY operation the motor protection can be ‘by-passed’(parameter “EMERGENCY BY-PASS”, page 36)

Torque switching can beby-passed:

During the EMERGENCY operation the torque switch can be ‘by-passed’(parameter “EMERGENCY BY-PASS”, page 36).

15.5 Operation mode SETPOINT (modulating duty)

Set selector switch (figure P5) on the local con-trols to position REMOTE.

Control is executed via an analogue input signal.If the AUMATIC is equipped with a positioner(option), the actuator can be controlled via ananalogue input signal (0/ 4 mA). In the factorythe parameter “POSITIONER” (see page 48) isset to “POSITIONER ENABLED”. In thisversion an additional digital input MODE isprovided, with which a change-over betweenthe control modes (SETPOINT and REMOTE)is possible (see also page 59).

Positioner The integral positioner (option) in the controls AUMATIC provides thepositioning signal for controlling the motor dependending on the nominaland actual position values.

Command signal The following nominal values can be used in programming as acommand signal (E1): 0 - 20 mA; 20 - 0 mA; 4 - 20 mA; 20 - 4 mAParameters: “I/O1 ANALOG IN1 START” and “I/O1 ANALOG IN1END”, page 50, menu M41.

57


Figure P5

Overrun (inner dead band) The inner dead band determines the switching-off point of the actuator(figure P6).This value can be determined automatically by the integral adaptivepositioner to ensure that the actuator stops as close as possible to thenominal value.

max. error(outer dead band)

The outer dead band determines the switching-on point of the actuator.If the actual value (input signal E2) or a change in nominal value is higherthan the error determined by the outer dead band, the motor is begins torun (see figure P6). The value can be determined automatically by theintegral adaptive positioner.

The adaptive behaviour of the positioner can be deactivated(Parameter ADAPTIVE BEHAVIOUR, page 48).In this case the overrun and the max. error must be setmanually with the parameters in the subgroup POSITIONER(page 38). Standard setting: ADAPTIVE BEHAVIOUR = ON(switched on).

Dead time (t-off) The dead time prevents the operation to a new nominal position within apre-determined time. The dead time (parameter “DEAD TIME”, page 37)can be set between 0 and 60 seconds.

It must be ensured via the controls that the max. permissiblenumber of starts of the actuator is not exceeded. This canbe achieved by setting the dead time to a sufficiently highenough value.

Closing fully/ opening fully(tolerance nominal value E1)

If the nominal value 0/4 mA or 20 mA for the approaching of the endpositions is not reached, a tolerance for the nominal value can be set withinthe range of the end positions (parameter “FULL OPEN ADJUST/ FULLCLOSE ADJUST”, page 38). If the tolerance is exceeded or not reached,the actuator continues the operation until the full end position has beenreached. This ensures that the actuator opens and closes fully.

58


t

Actuator position

Motor is switched on

Nominal value (E1)

Actual value (E2)

Motor is switched off

Nominal valuereached

Overrun

outerdead band

innerdead band

innerdeadband

OPEN 100 %

CLOSED 0 %

Nominalvalue

Max. error

Figure P6: Modulatingduty

The tolerance ranges are not required in combination with PROFIBUS-DPand therefore not effective. In this case the actuator runs completelyCLOSED as soon as it receives the nominal value 0 % and completelyOPEN as soon as it receives the nominal value 100.0 %.

Split Range Split Range allows the adaptation of the positioner to nominal value rangeswhich are for example necessary to individually control several actuatorswith the same nominal value signal. Typical values for two actuators are 0 -10 mA and 10 - 20 mA. But any other values are also possible. Parametersfor the nominal value range: “I/O1 ANALOG IN1 START” and “I/O1ANALOG IN1 END”, page 50, menu M41.

15.5.1 Change-over between Open-close duty (REMOTE) - Modulating duty (SETPOINT)

For actuators with positioner a change-over between open-close andmodulating duty is possible via the input MODE (see wiring diagram ACP ...KMS TP ...).

Input MODE: + 24 V = REMOTE = open-close duty, i.e. thecontrol is executed via binary commands OPEN - STOP - CLOSEInput MODE: 0 V (or input open) = SETPOINT = modulating duty,i. e. the control is executed via an analogue signal (e.g. 0-20 mA)

15.6 Operation mode FAILURE The operation mode FAILURE enables an initiation of safety operations incase of cable break.

The following signals are monitored for cable break:. Input signal E1 (position set value)for example:

– Monitoring E1 = 4 - 20 mAE1 lower than 3.7 mA = cable break

– Monitoring E1 = 10 - 20 mAE1 lower than 9.7 mA = cable break

– Monitoring of E1 = 0 - 20 mA is not possible. Input signal E2 (position actual value)for example:

– Monitoring E2 (potentiometer in actuator)Cable break is recognised

– Monitoring E2(electronic position transmitter RWG 4 - 20 mA in actuator)E2 lower than 3.7 mA = cable break

Failure behaviour: Failure behaviour ( GOOD SIGNAL FIRST)(Parameter “FAILURE BEHAVIOUR”, page 36)A safety operation is only initiated when no wire break is recognised afterswitching on, but wire break is recognised later through loss of signal.With this setting it is ensured that the actuator does not perform aprogrammed safety action when switched on without signal E1 connected.

Failure behaviour “ FAIL IMMEDIATE”)(Parameter “FAILURE BEHAVIOUR”, page 36)A safety operation is initiated in case of cable break.

If FAIL IMMEDIATE is switched on, a safety operation isinitiated immediately after the actuator is switched on if acable break has occurred .

59


Figure P7

Failure source: Reason for initiation of the failure behaviour(Parameter “FAILURE SOURCE”, page 36).Loss of setpoint E1.Loss of setpoint E1 or feedback E2.

Failure position: The following actions (reactions of the actuator) can be programmed for lossof signal: (parameter “FAILURE POSITION”, page 36)

- FAIL AS IS: the actuator stops in the current position- FAIL CLOSE: the actuator runs to end position CLOSED- FAIL OPEN: the actuator runs to end position OPEN- FAIL TO PRESET: the actuator runs to the predetermined position

Preset position: If the safety action “FAIL TO PRESET” (Parameter “FAILURE POSITION”,page 36) is set, the actuator runs to the safety position stated here.

Delay time: Determines the time passing between the recognition of a cable break andthe intitiation of the safety action. (Parameter “DELAY TIME”, page 36)

15.7 Signal relays The signal relays of the AUMATIC are programmable and can be assignedto different signals. The possible contents of the collective fault signal (faultrelay) as well as the different signals of the signal relays 1 to 5 aredescribed on pages 34 to 36.

15.8 Stepping mode With stepping mode the operating time can be increased for the entire orany portion of the valve travel (see figure P8).

.Stepping mode is possible via the operation modes LOCAL, REMOTE andSETPOINT..Stepping mode can be activated independently for each direction OPENand CLOSE (parameter “DIRECTION OPEN” and “DIRECTION CLOSE”,page 37)..For both directions the stepping range (start and end of stepping mode)can be set separately (parameter “START STEP” and “STOP STEP”,page 37)..The ON and OFF times can be set independently for the directions OPENand CLOSE (parameter “ON TIME OPEN” / “OFF TIME OPEN” and “ONTIME CLOSE” / “OFF TIME CLOSE”, page 37).

To be able to make the settings for stepping mode via thedisplay, the setting “ STEPPING MODE” (page 48, menu M40)must be in position “ VIEW ENABLED”.

60


End positionOPEN

Stepping rangeOPEN

Stepping rangeCLOSE

End positionCLOSED

Pau

setim

e

Start of stepping mode OPEN

t Start of stepping mode CLOSE

End of steppingmode OPEN

End of steppingmode CLOSE

Run

ning

time

Pau

setim

eR

unni

ngtim

e

Figure P8

15.9 Analogue position feedback If the actuator is equipped with a position transmitter (potentiometer orRWG), an analogue position feedback (galvanically isolated) is available inform of a 4 - 20 mA signal (see parameter “I/O1 ANALOG OUT1 TYPE”page 50) at the electrical connection (see wiring diagram). An adjustment tothe end positions or the defined travel is not required. An automaticadjustment is done via the limit switches (LSC (WSR) and LSO (WOEL)).For torque seating the limit switch should be set as close as possible to thetorque switches to minimize the deviation of the feedback.For actuators with PROFIBUS-DP interface the position feedback is donevia the process representation.

15.10 Type of seating

Limit seating: The limit switching (page 14, clause 9.) is set in such a way that the actuatorswitches off at the desired switching points. The torque switching (page 13,clause 8.) acts as overload protection for the valve.

Torque seating: The torque switching (page 13, clause 8.) is set to the desired trippingtorque. After having reached the tripping torque the actuator is turned off.The limit switching (page 14, clause 9.) serves for signalisation and for theautomatic adjustment of the position feedback (page 61, subclause 15.9). Itneeds to be set in such a way that the limit switching is tripped shortlybefore reaching the set tripping torque. If this is not the case, one of thefollowing fault signals is given: “TORQUE FAULT (OPEN)” or “TORQUEFAULT (CLOSE)” (page 30, menu S1)

Setting: The type of seating required for the valve, i. e. limit or torque seating, can beset separately in direction CLOSE and in direction OPEN.

Parameter “OPEN POSITION”, (page 31, menu M11)Parameter “CLOSED POSITION”, (page 31, menu M11)

61


15.11 Push-to-run operation or self-retaining

Push-to-run operation: Actuator only runs in direction OPEN or CLOSE while a run command isissued. When the run command is removed, the actuator stops.

Self-retaining: Actuator runs in direction OPEN or CLOSE after a run command has beengiven. If the run command is removed, the actuator continues to run(self-retaining) until it is stopped by the command STOP or an end positionor intermediate position has been reached.

Self-retaining without STOP: A direct reversing of the direction of rotation without STOP-command ispossible.

Setting: Push-to-run operation and self-retaining can be set separately for theoperation mode LOCAL and the operation mode REMOTE and SETPOINT.

Parameter “MAINTAINED LOCAL”, (page 32, menu M13)Parameter “MAINTAINED REMOTE”, (page 33, menu M14)

15.12 Intermediate positions 4 intermediate positions can be programmed for the AUMATIC.

Activation: The programming can be valid for the local operation, for the remoteoperation or for both operation modes (parameter “POS. 1: SELECTORSW.” to “POS. 4: SELECTOR SW.”, pages 38 to 40).

Positioning: Each intermediate position can be set to a value between 0 and 100 % ofthe travel (parameter “POS.1” to “POS.4”, pages 38 to 39).

Operation behaviour: The reaction of the actuator upon reaching an intermediate position can beprogrammed via the parameters “POS. 1: BEHAVIOUR” to “POS. 4:BEHAVIOUR”, pages 38 to 39.

Interruption of the travel upon reaching an intermediateposition (pos. 1 to 3) is only effective in the operation modesLOCAL and REMOTE.

Signal: If necessary, the reaching of an intermediate position can be signalised viaone of the signal relays at the control system (parameter “POS. 1:CONTROL” to “POS. 4: CONTROL”, pages 38 bis 40).

62


Pos. Plain text Reaction of the actuator upon reaching an intermediate position

0 NO STOP no intermediate stop

1 STOP OPENINGDIR.

Actuator stops during operation in direction OPEN upon having reached theintermediate position. Actuator only runs after a new run command is issued.

2 STOP CLOSINGDIR.

Actuator stops during operation in direction CLOSE upon having reached theintermediate position. Actuator only runs after a new run command is issued.

3 STOP BOTH DIR. Actuator stops upon having reached the intermediate position. Actuator only runsafter a new run command is issued.

Pos. Plain text Signals upon reaching an intermediate position

0 NOT USED no signal

1 C_ _ _ POS¯¯¯O Signal active from reaching of the intermediate position to end position OPEN.

2 C¯¯¯POS_ _ _ O Signal active from end position CLOSED to reaching of the intermediate position.

3 C_ _ _ POS_ _ _ O Impulse signal issued when going through intermediate position.

To be able to make the settings for the intermediatepositions via the display, the setting “ INTERMED.POSITIONS” (page 48, menu M40) must be in position “ VIEWENABLED”.

15.13 Torque by-pass If necessary the torque monitoring can be deactivated for an amount of timewhich can be adjusted. The torque monitoring is effective independent fromthe position of the actuator.Parameter “BY-PASS DURATION”, page 31.

15.14 Monitoring functions

15.14.1 Torque monitoring If the set torque is reached in mid-travel, the actuator is stopped and atorque fault is given. The fault is stored and must be confirmed by a runcommand in the opposite direction, depending on the setting of theAUMATIC. Locally the fault can be confirmed via the push-button RESET inselector switch position LOCAL.

15.14.2 Motor protection (thermo monitoring)

Thermoswitch (standard) If the temperature of the motor is increased beyond a permissible limit, theactuator is stopped and a thermal fault (collective fault signal) is given.According to the order details the AUMATIC is either set to an automaticreset after a motor switch-off or to manual reset via the RESET-button onthe local controls (see parameter MOTOR PROTECTION, page 49).

PTC thermistor (option) If the temperature of the motor is increased beyond a permissible limit, theactuator is stopped and a thermal fault (collective fault signal) is given.After the motor has cooled down the fault must be reset with theRESET-button at the local controls. If the AUMATIC is equipped with afieldbus interface, the reset can be done via a reset command from thefieldbus.

15.14.3 Exceeding the max. permissible number of starts or running time per hourThe exceeding of the max. number of starts per hour and the max. runningtime per hour is monitored. The max. permissible number of starts as wellas the max. permissible running time per hour is set in the factorydepending on the actuator type. This monitoring function signalises theoccurrence of the monitored event. The actuator is not stopped.

63


End position OPENEnd position CLOSED

Actuator position

1 = Signal active 0 = Signal inactive

Intermediate position

0

1

0

1

0

1

NO SIGNAL 0

1

C POS O_ _ _ ¯ ¯ ¯

C O¯ ¯ ¯ _ _ _POS

C O_ _ _ _ _ _POS

Figure P9:Signalbehaviour of theintermediatepositions

An exceeding is also logged in the operating data counters“WRN.STARTS/RUN1” and “WRN.STARTS/RUN2” (page 47).“WRN.STARTS/RUN1” contains the total of all time sections during which astarts/running time warning was signalled.“”WRN.STARTS/RUN2" contains the max. time duration of a starts/runningtime warning.Example:The AUMATIC signals a total of 3 starts/running time warnings because ofan exceeding of the set cycles/h or running time/h: once 20 min., once 15min., once 22 min. Afterwards the operating data counters contain thefollowing values:“WRN.STARTS/RUN2” = 57 min. total of all time sections (20+15+22 min)“WRN.STARTS/RUN2” = 22 min. longest time section

To be able to make the settings for the max. number of startsor max. running time via the display, the setting “ MONITORTRIGGERS” (page 48, menu M40) must be in position“FUNCTION ACTIVE”.

15.14.4 Operating time monitoring This function allows the monitoring of the operating time of the actuator. Ifthe actuator needs more than the set time (Parameter MAX. RUN TIME,page 37) to move from end position OPEN to end position CLOSED, awarning signal is given. The actuator is not stopped. When the actuatormoves from an intermediate position to an end position, the set monitoringtime for the whole stroke is converted proportionally according to the partialstroke to be moved.

To be able to make the settings for operating time or runningtime via the display, the setting “ MONITOR TRIGGERS”(page 48, menu M40) must be in position “ FUNCTIONACTIVE”.

15.14.5 Reaction monitoring The controls AUMATIC monitor the reaction of the actuator via the controlunit of the actuator.If no reaction is recorded at the output drive of the actuator within a set time(parameter REACTION TIME, page 46, the actuator is switched off and afault signal (collective fault signal) is generated. The triggering of thereaction monitoring is also indicated in the diagnosis menu.The fault can be reset with the RESET-button at the local controls. If theAUMATIC is equipped with a fieldbus interface, the reset can be done via areset command from the fieldbus.No reaction monitoring is performed when operating from an intermediateposition.The reaction monitoring is set in the factory (parameter REACTIONMONITORING, page 48).

15.15 Running indication (blinker) A signal can be sent to the control station via the signal relays 1 to 5,indicating whether and in which direction the actuator is running.Parameter signal relay 1 to 5 “OPENING BLINK” and “CLOSING BLINK”,pages 34 to 36.At the local controls the LEDs can indicate whether and in which directionthe actuator is running (see also page 22, subclause 14.4.2). The blinkingindication is switched on or off via the parameter “BLINKER”, page 32.

64


==

15.16 Logging of operating data Various data are monitored by the AUMATIC and registered by anon-volatile memory (EEPROM). Two counters are provided, one of them iserasable. The registered data (see pages 46) can be read or deleted via thedisplay (see page 25, subclause 14.5.4). The access for deletion ispassword-protected.

To be able to make the settings for the operational datalogging via the display, the setting “ OPERATIONAL DATA”(page 48, menu M40) must be in position “ VIEW ENABLED”.

15.17 Electronic name plate The electronic name plate registers data of the actuator and the site (seepage 47). If required, the freely definable customer fields, the valve numberand the site number can be changed or entered (see also page 25,subclause 14.5.4).

To be able to make the settings for the electronic name platevia the display, the setting “ EL. NAME PLATE” (page 48,menu M40) must be in position “ VIEW ENABLED”.

15.18 Release of the local controls (option)

Operation of the actuator with the push-buttonsOPEN-STOP-CLOSE-RESET of the local controls can be disabled orreleased via the digital input RELEASE (see wiring diagram ACP).Disable local operation: no signal at input RELEASERelease local operation: connect signal at input RELEASE

To be able to operate the push-buttons, the selector switch of the localcontols must additionally be in position LOCAL.

In combinaton with a fieldbus interface the release of the local controls isdone via the bus. See operation instructions AUMATIC AC 01.1PROFIBUS-DP or AUMATIC AC 01.1 MODBUS.

16. Faults and warnings16.1 Faults Faults interrupt or prevent the electrical operation of the actuator. Faults are

indicated in the status indication (page 29) and can be called up there.Depending on the fault and the setting of the AUMATIC a signal is sent bythe fault relay (see page 34, parameter “ALARM CONTACT”).Additional information can also be called up via the diagnosis indication(page 52).

16.2 Warnings Warnings have no influence on the electrical operation of the actuator. Theyserve only information purposes.Warnings are indicated in the status indication (page 30) and can be calledup there. Additional information can also be called up via the diagnosisindication (page 52).Depending on the setting of the AUMATIC warnings are signalised by thefault relay (see page 34, parameter “ALARM CONTACT”).

16.3 Problems with position feedback / indication E2 (from actuator)

.Check parameter “FEEDBACK E2” (M4101):Value must correspond to the installed position transmitter..Check parameter “I/O1 ANALOG OUT1” (M410A): Value mustcorrespond to wiring diagram..Check parameter “I/O1 ANALOG OUT1 TYPE” (M410B): Value mustcorrespond to required feedback.

65


.Check diagnosis pages D7 oder D8 (depending on the type of positiontransmitter installed in the actuator):The value in the upper line is the raw value in the end position CLOSED,the value in the bottom line is the raw value in the end position OPENwhile the value in the middle line is the current position transmitter rawvalue (it must change evenly throughout the complete stroke when theoutput drive shaft is turning).For torque seating:Set limit end position as close as possible to torque switching off point..Check galvanically isolated 24V DC supply of the position feedback

16.4 Problems with the set point E1 .Parameter “POSITIONER” (M4000) must be in position POSITIONERENABLED.Check parameter “SETPOINT E1” (M4100):Value must correspond to the wiring diagram..The input range of the parallel interface must be set correctly (parameter“I/O1 ANALOG IN1 START” (M410H) and “I/O1 ANALOG IN1 END”(M410I).The parameters for the tolerance must be set correctly (parameter “FULLOPEN ADJUST” (M1901) and “FULL CLOSE ADJUST” (M1902).The position feedback must function correctly (see subclause 16.3).

16.5 LCD badly or not readable .Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controlsmust briefly light up, if necessary, check fuses)..Change LCD contrast parameter “LCD CONTRAST” (M011) (higher value= display is getting darker) or see page 23.

16.6 Actuator does not run .Check motor voltage supply..Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controlsmust briefly light up, if necessary, check fuses)..Check fault signals (status S1 or diagnosis page D2). Actuator can not beoperated when fault signals have occurred.

16.7 Actuator does only operatefrom Local

.Setting of “I/O STACK1” (M4106) must be in accordance with the wiringdiagram..Check signal “NOT READY IND.” (status page S3).

16.8 Actuator is not switched off bylimit seating in directionCLOSE or OPEN.

The actuator is set to torque seating.

Set actuator to limit seating:

.Set parameter “CLOSED POSITION” (page 31) to ‘LIMIT’..Set parameter “CLOSED POSITION” (page 31) to ‘LIMIT’.

66


17. Fuses .Switch off the mains before changing the fuses..Fuses (figure W) are accessible after removal of the coveron the reverse side..When exchanging the fuses, only fuses with the samevalues must be used.

1F1/ 1F2: Contactor variant: Primary fuses power supply unit2F1/ 2F2: Thyristor variant: Primary fuses power supply unit

and thyristor moduleF3: Internal 24 V DC supplyF4: Internal 24 V AC supply (optional: 115 V AC);

Heater, tripping device for PTC thermistors, controlreversing contactors

F5: Automatic reset fuse (short-circuit protection) forexternal 24 V DC supply for customerThis fuse is located on the power supply unit and notaccessible from the reverse side.

67


Figure W: Reverse side (version with reversing contactors)

Fuses :(Figure W)

1F1 / 1F22F1 / 2F2 F 3 F 4

Size 6,3 x 32mm

5 x 20mm

5 x 20mm

with reversingcontactors

1 A T;500 V

1,6 A T250 V

1,25 A T250 V

withthyristors

16 A FF;500 V

1,6 A T250 V

1,25 A T250 V

18. Exploded view and spare parts list multi-turn actuator SA(R) 07.1 - SA(R) 16.1

68


SA

07.1

–S

A14

.1S

AR

07.1

–S

AR

14.1

SA

16.1

SA

R16

.1

79.0 S2

S2

S2

79.0

S2

70.0

S1

/ S2

70.1

51.0

54.0

53.0

56.0

57.0

52.0

20.0

59.0 49

.0

S2

S2

24

25.0

019

020

24.0

/ 23.

022

.0

50.0 55

.0

58.0

27 S1

/ S2

S1

/ S2 39

151.

0

160.

1

160.

2

S1

/ S2

S2

19.0

17.0

5.7

5.12

S1

/ S2

156.

0

15.0

105.

01.

0

60.0

61.0

106.

010

0

107

1805

3

6

3.0

S2

S2

2.0

S2

5.32

B1

/ CA

DB

3/ B

4/ E

5.0

5.8 5.

37

152.

1

152.

2

153.

2

153.

1

153.

3

153.

0

153.

5

9.0

10.0

S2

S2

30.0

155.

0

S2

80.0

01

80.0

01

80.3

80.0

90.0

01

90.0

01

90.0

85.0

85.0

01

85.0

01

14

012

69


Note:When placing your order for spare parts, please mention type of the actuator and our commission number(refer to name plate).

1) SA 16.1 with output speeds from 32 to 180 rpm; motor directly wired to pin carrier (Nr. 52.0).2) not available for all output speeds3) not included in basic version

No. Type Designation

012 E Notched pin

019 E Cheese head screw

020 E Clamping washer

053 E Countersunk screw

1.0 B Housing assly.

2.0 B Flange, bottom assly.

3.0 B Hollow shaft assly. (without worm wheel)

5.0 B Worm shaft assly.

5.12 E Grub screw

5.32 E Coupling pin

5.37 B Pull rod assly.

5.7 E Motor coupling

5.8 B Manual drive coupling assly.

6 E Worm wheel

9.0 B Planetary gear for manual drive assly.

10.0 B Retaining flange assly.

14 E Change-over lever

15.0 B Cover for switch compartment assly.

17.0 B Torque lever assly.

18 E Gear segment

19.0 B Crown wheel assly.

20.0 B Swing lever assly.

22.0 B Drive pinion II for torque switching assly.

23.0 B Drive wheel for limit switching assly.

24 E Drive wheel for limit switching

24.0 B Intermediate wheel for limit switching assly.

25 E Locking plate

27 E Screw plug

30.0 B Handwheel with ball handle assly.

39 E Screw plug

49.0 1) B Motor plug, socket assly.

50.0 B see spare parts list controls AC 01.1


52.0 B Pin carrier (without pins)




56.0 B Pin for control

57.0 B Pin for motor

Type B = sub-assembly Type E = component


58.0 B Wire for protective earth

59.0 1) BPin for motor and thermoswitch inmotor plugr

60.0 BControl unit assly. (but without torque head,without switches)

61.0 B Torque switching head

70.0 B Motor

70.1 1) BMotor pin carrier(without pins)

79.0 2) B Planetary gearing for motor drive assly.

80.0 3) BOutput drive Form A assly.(without thread in stem nut)

80.0013) E Thrust bearing set

80.3 3) E Stem nut Form (without thread)

85.0 3) B Output drive B3

85.0013) E Snap ring

90.0 3) B Output drive D

90.0013) E Snap ring

100 BSwitch for limit / torque switching(including pins at wires)

105.0 BBlinker transmitter including pins at wires(without impulse disk and insulation plate)

106.0 B Stud bolt for switches

107 E Spacer

151.0 B Space heater

152.1 3) B Potentiometer (without slip clutch)

152.2 3) B Slip clutch for potentiometer

153.0 3) B RWG assly.

153.1 3) BPotentiometer for RWG(without slip clutch)

153.2 3) B Slip clutch for RWG

153.3 3) B Electronic board RWG

153.5 3) B Wires for RWG

155.0 3) B Reduction gearing

156.0 3) B Mechanical position indicator

160.1 3) E Protection tube (without cap)

160.2 3) E Cap for stem protection tube

S1 S Seal-kit, small

S2 S Seal-kit, large

Type S = set assly. = assembly

19. Exploded view and spare parts list AUMATIC AC 01.1

70


4.1

S 40.1

1.01

1.02

S

4.01

58 56.0

57.0

4.0

1.1

6.0

S

51.0

50.0

50.1

52.0

S

2.3

8.02.

4

9.0

10.0

11.0

2.0

53.0

55.0

54.0

15.0

S

2.1

2.2

71


Note:When placing your order for spare parts, please mention type of the controls and our commission number(refer to name plate).

Connection wires must be selected according to the wiring diagram.


1.01 E Hexagon socket head cap screw

1.02 E Lock washer

1.1 E Housing

2.0 B Local controls assly.1)

2.1 E Face-plate for local controls

2.2 E Pad lock

2.3 E Local controls board 1)

2.4 B Protective earth

4.0 B Contactors assly.

4.01 S Secondary fuse

4.1 E Contactors

6.0 B Power supply

8.0 B Interface board

9.0 B Logic board

10.0 B Mounting plate


11.0 B Relay board

15.0 B Cover assly.

40.1 E Socket carrier (with sockets)

50.0 B Plug cover assly.

50.1 E Plug cover

51.0 B Socket carrier (with sockets)

52.0 B Pin carrier (without pins)

53.0 B Socket for control

54.0 B Socket for motor

55.0 B Socket for protective earth

56.0 B Pin for control

57.0 B Pin for motor

58.0 B Protective earth

S S Seal-kit

20. Maintenance After commissioning, check for damages to paint finish of multi-turnactuator. Do a thorough touch-up to prevent corrosion. Original paint insmall quantities can be supplied by AUMA.

AUMA multi-turn actuators require very little maintenance.Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to aging and must therefore regularlybe checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctlyand cable glands fastened firmly to prevent ingress of dirt or water.

We recommend:

. If operated seldom, perform a test run about every 6 months. This ensuresthat the actuator is always ready to operate..Approximately six months after commissioning and then every year checkbolts between actuator and valve/gearbox for tightness. If required,re-tighten applying the torques given in table 1, page 8.

.For multi-turn actuators with output drive type A: at intervals of approx. 6months press in several squirts of ball bearing grease at the grease nipplewith grease gun.

We recommend to use original AUMA lubricants.

The gear housing is filled with lubricant in the factory.A grease change is recommended after the following operation time:

. If operated seldom after 10 - 12 years. If operated frequently after 6 - 8 years

Lubrication of the valve stem must be done separately.

21. Service AUMA offers extensive services as e.g. maintenance and revision foractuators. Addresses of our offices and representatives can be found onpage 75 or on the Internet (page 74).

72


22. Declaration of Conformity and Declaration of Incorporation

73


74


Information also availableon the Internet:

Wiring diagram, inspection records and further actuator informationcan be downloaded directly from the internet by entering the order no. orComm no. (refer to name plate).Our homepage: http://www.auma.com

IndexAAddresses 75Ambient temperature 5

BBlinker 64Blinker type 32

CChange-over open-close duty -modulating duty 59Comm. no. 74Command signal 57Configuration 27Corrosion 8

DDead band 58Dead time 58Declaration of Conformity 73Declaration of Incorporation 73Diagnosis indications 28Display elements 22

EElectrical connection 11Electronic name plate 27,65Electronic position transmitter 20Electronic positiontransmitter RWG 20

4-wire system 21EMERGENCY operation 56,57Exploded view 68

actuator 68controls 70

FFactory setting 22Faults 65Fieldbus interface 28Functions of the AUMATIC 55Fuses 67

HHandwheel 10Heater 5,12

IIndicator disc 17,18Intermediate positions 62Intermittent duty 5Internet 74

LLED indications 22Limit switching 5,14Local controls 22Logging of operating data 65

MMaintenance 4,72Manual operation 10Mechanical position indicator 17Menu design 23Modulating duty 57,59Monitoring functions 63Motor protection 5,63Motor protection by-pass 57Mounting to valve/gearbox 8

NName plate 11Number of starts 63

OOFF time 60Open-close duty (REMOTE) 56,59Operating time (stepping mode) 60Operation modes 55

Operation mode LOCAL 56Operation mode OFF 55Operation mode REMOTE(open-close duty) 56Operation mode SETPOINT(modulating duty) 57

Operational data 27Output drive types 8Overrun 58

PPassword 26Position feedback (analogue) 61Positioner 57Potentiometer 19Protection tube 9PTC thermistor 5,63Push-to-run operation 62

RRelease of the local controls 65Running indication 64Running time 63

SSafety instructions 4Safety operation 59Selector switch 55Self-retaining 32,62Setting of the AUMATIC 22Short-time duty 5Signal relays 60Software 7,28Software parameters 29Spare parts list 69

actuator 69controls 71

Split Range 59Status information 24Storage 8

TTechnical data 5Test run 15Thermoswitch 63Thermoswitches 5Torque by-pass 57,63Torque monitoring 63Torque setting 31Torque switching 13Transport 8Type of duty 5Type of seating 12,61

WWarnings 65

75


Deutschland / GermanyWerner Riester GmbH & Co. KGWerk MüllheimPostfach 1362

DE 79373 MüllheimTel +49 7631 809 0Fax +49 7631 809 250E-Mail [email protected]

Werner Riester GmbH & Co. KGWerk Ostfildern-NellingenPostfach 1151

DE 73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - 34E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center MagdeburgAm Stadtberg 1

DE 39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - 19E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center KölnToyota-Allee 44

DE 50858 KölnTel +49 2234 20379 - 00Fax +49 2234 20379 - 99E-Mail [email protected]

Werner Riester GmbH & Co. KGService-Center BayernRobert-Bosch-Strasse 14

DE 85748 Garching-HochbrückTel +49 89 329885 - 0Fax +49 89 329885 - 18E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Nord, Bereich SchiffbauTempowerkring 1

DE 21079 HamburgTel +49 40 791 40285Fax +49 40 791 40286E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Nord, Bereich IndustrieKrelingen 150

DE 29664 WalsrodeTel +49 5167 504Fax +49 5167 565E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro OstAm Stadtberg 1

DE 39167 NiederndodelebenTel +49 39204 75980Fax +49 39204 75989E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro WestRathausplatz 7

DE 45549 SprockhövelTel +49 2339 9212 - 0Fax +49 2339 9212 - 15E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro Süd-WestMozartstraße 4

DE 69488 BirkenauTel +49 6201 373149Fax +49 6201 373150E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro WürttembergPostfach 1151

DE 73747 OstfildernTel +49 711 34803 80Fax +49 711 34803 81E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro BadenPostfach 1362

DE 79373 MüllheimTel +49 7631 809-193Fax +49 7631 809-294E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro KraftwerkePostfach 1362

DE 79373 MüllheimTel +49 7631 809 - 192Fax +49 7631 809 - 294E-Mail [email protected]

Werner Riester GmbH & Co. KGBüro BayernKagerberg 12

DE 93356 Teugn/NiederbayernTel +49 9405 9410 24Fax +49 9405 9410 25E-Mail [email protected]

Europa / EuropeAUMA Armaturenantriebe GmbHHandelsstraße 14

AT 2512 TribuswinkelTel +43 2252 82540Fax +43 2252 8254050E-Mail [email protected]

AUMA (Schweiz) AGChörrenmattstrasse 43

CH 8965 BerlikonTel +41 566 400945Fax +41 566 400948E-Mail [email protected]

AUMA Servopohony spol. s.r.o.Kazanská 121

CZ 10200 Praha 10Tel +420 272 700056Fax +420 272 704125E-Mail [email protected]

OY AUMATOR ABPI 21 / Hyljekuja 5

FI 02271 Espoo 27Tel +35 895 84022Fax +35 895 8402300E-Mail [email protected]

AUMA FranceZ.A.C. Les Châtaigniers III

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AUMA ACTUATORS Ltd.Britannia Way

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AUMA ITALIANA S.r.l.Via Don Luigi Sturzo, 29

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AUMA BENELUX B.V.Le Pooleweg 9

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AUMA Polska Sp. zo. o.UI. Legionów Polskich 17

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AUMA Priwody OOO12, 3-y Pavlovsky Pereulok

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GRØNBECH & SØNNER A/SScandiagade 25

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IBEROPLAN S.A.Marques de Hoyos, 10

ES 28027 MadridTel +34 91 3717130Fax +34 91 7427126E-Mail [email protected]

D. G. Bellos & Co. O.E.86, Konstantinoupoleos St.

GR 13671 Acharnai AthensTel +30 10 2409485Fax +30 10 2409486E-Mail [email protected]

SIGURD SØRUM A. S.Postboks 85Jongsasveien 3

NO 1301 SandvikaTel +47 67572600Fax +47 67572610E-Mail [email protected]

INDUSTRA5° Centro Empresarial Sintra-EstorilBloco A3, Estrada de Albarraque -Linhó

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ERICHS ARMATUR ABBox 9144Travbanegatan 8

SE 20039 MalmöTel +46 40 311550Fax +46 40 945515E-Mail [email protected]

MEGA Endüstri Kontrol SistemieriTic. Ltd. Sti.Cetin Emec Bulvari 6.CAD 78.SK.17/18

TR 06460 Övecler AnkaraTel +90 312 4780813Fax +90 312 4780831E-Mail [email protected]

Nordamerika / North AmericaAUMA ACTUATORS INC.4 Zesta Drive

US PA 15 205 PittsburghTel +1 412 7871340Fax +1 412 7871223E-Mail [email protected]

TROY-ONTOR Inc.230 Bayview Drive, Unit 1 A

CA L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 721-5851E-Mail [email protected]

IESS DE MEXICO S. A. de C. V.Av. cuitlahuac 1422, Col. Aguilera,Delegacion Atzco.

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Südamerika / South AmericaAUMA Chile RespresentativeOfficeAvenida Larrin 6642, Of. 304

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LOOP S. A.Piedras 1930

AR C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 8612E-Mail [email protected]

Asvotec Termoindustrial Ltda.Rod. Cônego Cyriaco S. Pires, km 01

BR 13190-000 Monte Mor/ SP.Tel +55 19 3879 8735Fax +55 19 3879 [email protected]

Ferrostaal de Colombia Ltda.Apartado Aereo 7384Avenida Eldorado No. 97-03

CO Bogotá D.C.Tel +57 1 4 011 300Fax +57 1 4 131 [email protected]

PROCONTIC Procesos y ControlAutomáticoAv. 10 de Agosto N57-47 y JoséBorrero. Piso 2

EC QuitoTel +593 2 281 0315Fax +593 2 241 9482E-Mail [email protected]

Multi-Valve Latin America S. A.Amador Merino Reyna 496, OF 301

PE San Isidro Lima 27Tel +511 222 1313Fax +511 222 1880E-Mail [email protected]

PASSCO Inc.P.O. Box 36 41 53

PR 00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 77E-Mail [email protected]

SuplibarcaCentro Comercial Carmen, Avenia LaLimpia Local 1-2 # 85-39

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Afrika / AfricaAUMA South Africa (Pty) Ltd.P.O. Box 1283

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A.T.E.C.5, Road No. 101 Maadi

EG CairoTel +20 2 3599680 - 3590861Fax +20 2 3586621E-Mail [email protected]

Asien / AsiaAUMA (India) Ltd.Plot No. 39-B, II Phase PeenyaIndustrial Area

IN 560 058 BangaloreTel +91 80 8394655Fax +91 80 8392809E-Mail [email protected]

AUMA JAPAN Co., Ltd.1-15-17 kyoumachi, Kawasaki-ku

JP 210-0848 Kawasaki-city KanagawaPref.Tel +81 44 329 1061&1062Fax +81 44 329 1063E-Mail [email protected]

AUMA ACTUATORS (Singapore)Pte Ltd.32, Ang Mo Kio Industrial Park 2 #01

- 02, Sing Industrial ComplexSG 569510 Singapore

Tel +65 6 4818750Fax +65 6 4818269E-Mail [email protected]

AUMA Middle East RepresentativeOfficeP.O. Box 26675

AE SharjahTel +971 6 5746250Fax +971 6 5746251E-Mail [email protected]

AUMA Beijing RepresentativeOfficeRoom 202, Yuanchenxin Building, 12Yumin Road, Madian ChaoyangDistrict

CN 100029 BeijingTel +86 10 8225 3933Fax +86 10 8225 2496E-Mail [email protected]

PERFECT CONTROLS Ltd.Suite 202, Block 1, Hofai CommercialCentre 218 Sai Lau Kok Road

HK Tsuen Wan, KowloonTel +852 24163726Fax +852 24163763E-Mail [email protected]

DONG WOO Valve Control Co.,Ltd.P.O. Box 424-2, Youi Do-Dong, Yeong DeungPo-Ku

KR 150-010 Seoul KoreaTel +82 27 61 62 33Fax +82 27 61 12 78E-Mail [email protected]

AL-ARFAJ Eng. Company W. L. L.P.O. Box 391

KW 22004 SalmiyahTel +965 4817448Fax +965 4817442E-Mail [email protected]

BEHZAD TradingP.O. Box 1123Rayyan Road

QA DohaTel +974 4433 236Fax +974 4433 237E-Mail [email protected]

Sunny Valves and Intertrade Corp.Ltd.232/13 Yen-A-Kart Soi 2

TH 10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 2401095E-Mail [email protected]

Top Advance Enterprises Ltd.2nd Fl., No. 32, Lane 308, Section 3,Ho-Ping East Road

TW TaipeiTel +886 2 27333530Fax +886 2 27365526E-Mail [email protected]

Australien / AustraliaBARRON GJM Pty. Ltd.P.O. Box 79278 Dickson Avenue

AU NSW 1570 ArtarmonTel +61 294361088Fax +61 294393413E-Mail [email protected]

Y000.181/003/en/2.02

Worm gearboxesGS 40.3 - GS 250.3GS 315 - GS 500Torques up to 360,000 Nm

Worm gearboxes with base and leverGF 50.3 - GF 125.3GF 160 - GF 250Torques up to 32,000 Nm

Part-turn actuatorsAS 6 - AS 50Torques from 25 to 500 NmOperating times for 90° from 4 to 90 s

Part-turn actuatorsSG 05.1 - SG 12.1Torques from 100 to 1,200 NmOperating times for 90° from 4 to 180 s

Bevel gearboxesGK 10.2 - GK 40.2Torques up to 16,000 Nm

Multi-turn actuators SA/ SARwith linear thrust units LEThrusts up to 4 kN to 217 kNStrokes up to 500 mmLinear speedsfrom 20 to 360 mm/min

Multi-turn actuatorsSA 07.1 - SA 16.1 / SA 25.1 - SA 48.1Torques from 10 to 32,000 NmOutput speeds from 4 to 180 rpm

Spur gearboxesGST 10.1 - GST 40.1Torques up to 16,000 Nm

Multi-turn actuators SA/SARwith controls AUMATICTorques up to 10 to 1,000 NmSpeeds from 4 to 180 rpm

WERNER RIESTER GmbH & Co. KGArmaturen- und MaschinenantriebeP.O. Box 1151D - 73747 OstfildernTelFaxe-mail [email protected]

+49 (0)7113/4803 0+49 (0)7113/4803 34

WERNER RIESTER GmbH & Co. KGArmaturen- und MaschinenantriebeP.O.Box 1362D - 79373 MüllheimTelFaxe-mail [email protected]

+49 (0)7631/809-0+49 (0)7631/809 250

Documents

Operation instructions multi-turn actuators SA 07.1 - SA