OPERATOR’S MANUALRemedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement

OPERATOR’S MANUAL

VERTICAL MILL

MODEL: VM-936E-1

© 2014 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss

caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 10/2014

Baileigh Industrial, Inc. P.O. Box 531

Manitowoc, WI 54221-0531 Phone: 920.684.4990

Fax: 920.684.3944 [email protected]

mailto:[email protected]

Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3 GENERAL NOTES .......................................................................................................... 3 SAFETY INSTRUCTIONS .............................................................................................. 4 SAFETY PRECAUTIONS ............................................................................................... 7

TECHNICAL SPECIFICATIONS ..................................................................................... 9 TECHNICAL SUPPORT ................................................................................................. 9 UNPACKING AND CHECKING CONTENTS ................................................................ 10

Cleaning .................................................................................................................... 11 TRANSPORTING AND LIFTING .................................................................................. 12 INSTALLATION ............................................................................................................. 14

Anchoring the Machine .............................................................................................. 15

GETTING TO KNOW YOUR MACHINE ....................................................................... 16 ELECTRICAL ................................................................................................................ 20

TEST RUNNING ........................................................................................................... 21 SPINDLE BREAK-IN ..................................................................................................... 22 MACHINE OPERATIONS AND ADJUSTMENTS ......................................................... 23

Locks ......................................................................................................................... 23

Table Limit Stops ....................................................................................................... 24 Table Movements ...................................................................................................... 24 Turret Rotation ........................................................................................................... 25

Changing Belt Speeds ............................................................................................... 26 Calculating Spindle Speed ........................................................................................ 27

Downfeed Controls .................................................................................................... 28 Using the Drawbar ..................................................................................................... 29

AUTO TAPPING OPERATION ..................................................................................... 30

Positioning the Ram .................................................................................................. 30 Gib Adjustments ........................................................................................................ 31

LUBRICATION AND MAINTENANCE .......................................................................... 33 One Shot Way Oiler ................................................................................................... 33 Leadscrews ............................................................................................................... 33

HEAD ASSEMBLY ........................................................................................................ 34

Upper Head Assembly Parts List ............................................................................... 35 S UPPER HEAD ASSEMBLY ....................................................................................... 38

S Upper Head Assembly Parts List ........................................................................... 39 LEADSCREW ASSEMBLY ........................................................................................... 41

Leadscrew Assembly Parts List ................................................................................. 42

BASE ASSEMBLY ........................................................................................................ 43 Base Assembly Parts List .......................................................................................... 44

ONE SHOT LUBRICATION SYSTEM ........................................................................... 47 One Shot Lubrication System Parts List .................................................................... 47

ELECTRICAL DIAGRAM .............................................................................................. 48

ELECTRICAL ENCLOSURE ......................................................................................... 49 CONTROL PENDENT .................................................................................................. 50 ELECTRICAL COMPONENTS ..................................................................................... 50

TROUBLESHOOTING .................................................................................................. 51

1 1

THANK YOU & WARRANTY

Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods. Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price. Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing, in which event Seller may impose additional charges to implement such changes. Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in accordance with the instruction manual or technical guidelines provided by Seller. EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN. Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS.

2 2

Force Majuere. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller's reasonable control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay. Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits, causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out of Buyer’s failure to properly install the Goods. Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction sheets furnished by Seller. Buyer is responsible for consulting all operator’s manuals, ANSI or comparable safety standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods. Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity. Attorney’s Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Seller’s actual attorneys' fees and costs. Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any proceeding is brought in accordance with this section. Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right to a trial by jury. Summary of Return Policy. 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted

after this time. You must obtain a Baileigh issued RGA number PRIOR to returning any materials. Returned materials must be received at Baileigh in new condition and in original packaging. Altered items are not eligible for return. Buyer is responsible for all shipping charges. A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability. For Customer Service & Technical Support: Please contact one of our knowledgeable Sales and Service team members at: (920) 684-4990 or e-mail us at [email protected]


3 3

INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings. Our technical staff will do their best to help you get your machine back in working order.

In this manual you will find: (when applicable)

Safety procedures

Correct installation guidelines

Description of the functional parts of the machine

Capacity charts

Set-up and start-up instructions

Machine operation

Scheduled maintenance

Parts lists

GENERAL NOTES After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. Take necessary precautions while loading / unloading or moving the machine to avoid any injuries. Your machine is designed and manufactured to work smoothly and efficiently. Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any unauthorized modifications.

Note: This symbol refers to useful information throughout the manual.

4 4

LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word – DANGER, WARNING, or CAUTION is used with the safety alert symbol. DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death. Safety signs with signal word DANGER or WARNING are typically near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment.

SAFETY INSTRUCTIONS

5 5

SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.

PROTECT EYES

Wear safety glasses or suitable eye protection when working on or around machinery.

PROTECT AGAINST NOISE

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.

BEWARE OF PINCH POINTS

Keep hands and fingers clear of all potential pinch points. These include sprockets and chains along with belts and pulleys and leadscrews. Keep guards in place at all times while the machine is running.

BEWARE OF PIERCING POINTS

NEVER place Keep hands, fingers, or any part of your body away from rotating tooling bit.

ENTANGLEMENT HAZARD – ROTATING SPINDLE

Contain long hair, DO NOT wear jewelry or loose fitting clothing.

6 6

HIGH VOLTAGE

USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES.

EMERGENCY STOP BUTTON

In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop will not start the machine.

7 7

SAFETY PRECAUTIONS

Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. REMEMBER: Your personal safety is your responsibility.

1. Only trained and qualified personnel can operate this machine.

2. Make sure guards are in place and in proper working order before operating machinery.

3. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed.

4. Keep work area clean. Cluttered areas invite injuries.

5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.

6. Dressing material edges. Always chamfer and deburr all sharp edges.

7. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.

8. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.

9. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.

10. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full-face shield if you are producing metal filings.

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY

8 8

11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.

12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired.

13. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.

14. Observe work area conditions. DO NOT use machines or power tools in damp or wet locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.

15. Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords.

16. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children.

17. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine.

18. DO NOT touch live electrical components or parts.

19. Turn off power before checking, cleaning, or replacing any parts.

20. Be sure all equipment is properly installed and grounded according to national, state, and local codes.

21. Keep all cords dry, free from grease and oil, and protected from sparks and hot metal.

22. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill!

23. DO NOT bypass or defeat any safety interlock systems.

24. Keep visitors a safe distance from the work area.

Note: The photos illustrations using in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

Note: The specifications and dimensions presented here are subject to change without prior notice due to improvements of our products.

9 9

TECHNICAL SPECIFICATIONS

Spindle Speeds 5

Distance from Spindle to Table Maximum 15" (380mm)

Distance from Spindle to Base Maximum 15-3/4" (400mm)

Distance from Spindle to Column Maximum 5-1/4" (134mm)

Spindle Speed Range 240-1550 RPM

Longitudinal Feed Rate 0-175"/min (0-4445mm/min)

Table Size 9" x 36" (230 x 910mm)

Spindle Diameter 3.37" (86mm)

X Axis Travel 22" (560mm)

Y Axis Travel 9" (230mm)

Z Axis Travel 13-3/4" (350mm)

Maximum Travel of Ram 10-1/2" (266mm)

Head Movement 90 L and R

Spindle Taper R8

Tapping Capacity .625" (16mm)

T Slots .625" (16mm)

T-Slot Centers 2-1/2" (64mm)

Power 220V, 1ph, 60hz

Motor 2hp (1.5kw) 8.5A

Coolant Pump 1/8hp, 220V, 1ph, 60hz, L140

Drill Capacity 2"

Collet Capacity 1/8" - 7/8" (3 - 22mm)

Spindle Travel 5" (127mm)

Shipping Weight 1750lbs (820kg)

Floor Space Required (LxWxH) 55" x 52" x 77" (1400 x 1320 x 1950mm)

Shipping Dimensions 45" x 44" x 87" (x x mm)

TECHNICAL SUPPORT Our technical support department can be reached at 920.684.4990, and asking for the support desk for purchased machines. Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: [email protected], Phone: 920.684.4990, or Fax: 920.684.3944.


10 10

UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material.

Contents of shipping container

(1) VM-936E-1 Mill

(1) Knee Crank (G)

(1) Drawbar (H)

(1) Tool box Contents of Tool Box A – (1) Oil can B – (1) Flat blade Screwdriver C – (1) Phillips Head screwdriver D – Allen Wrenches, Set (1.5, 2, 2.5, 3, 4, 5, 6, 8, & 10mm) E – Adjustable Wrench (250 x 30mm) F – Open End Wrench (17mm, 19mm)

WARNING: SUFFOCATION HAZARD! Immediately discard any plastic

bags and packing materials to eliminate choking and suffocation hazards to children and animals. If any parts are missing, do not plug in the power cable, or turn the power switch on

until the missing parts are obtained and installed correctly.

A

B

C

D

E

F

G

H

11 11

Cleaning

Your machine may be shipped with a rustproof waxy oil coating and grease on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces. Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.

WARNING: DO NOT USE gasoline or other petroleum products to clean

the machine. They have low flash points and can explode or cause fire.

CAUTION: When using cleaning solvents work in a well-ventilated area.

Many cleaning solvents are toxic if inhaled.

GAS

12 12

TRANSPORTING AND LIFTING

The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight.

Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.

Use a fork lift with sufficient lifting capacity and forks that are long enough to reach the complete width of the machine.

Remove the securing bolts that attach the machine to the pallet.

Approaching the machine from the side, lift the machine on the frame taking care that there are no cables or pipes in the area of the forks.

Move the machine to the required position and lower gently to the floor.

Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place.

CAUTION: Lifting and carrying operations should be carried out by

skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery. Keep in mind that having a large clearance area around the

machine is important for safe and efficient working conditions.

13 13

Follow these guidelines when lifting: Raising the Head 1. Remove the hand wheel (A).

2. Loosen the four cap nuts (B) 1/2 turn to unlock the head. DO NOT remove these nuts unless you are prepared to remove the head.

3. Use a 19mm socket and breaker bar on adjusting nut (C) to rotate the head to the upright position. Turning nut (C) counterclockwise (ccw) rotates the head clockwise (cw). Turning nut (C) clockwise (cw) rotates the head counterclockwise (ccw).

Always lift and carry the machine with straps as shown.

Note: The position of the ram, and that the table has been moved against the column. Tighten ram locking bolts (A) before lifting.

Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the machine.

Take proper precautions for handling and lifting.

Check if the load is properly balanced by lifting it an inch or two.

Lift the machine, avoiding sudden accelerations or quick changes of direction.

Locate the machine where it is to be installed, and lower slowly until it touches the floor.

A

B

C

14 14

INSTALLATION

IMPORTANT:

Consider the following when looking for a suitable location to place the machine:

Overall weight of the machine.

Weight of material being processed.

Sizes of material to be processed through the machine.

Space needed for auxiliary stands, work tables, or other machinery.

Clearance from walls and other obstacles.

Maintain an adequate working area around the machine for safety.

Have the work area well illuminated with proper lighting.

Keep the floor free of oil and make sure it is not slippery.

Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.

If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles.

LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface.

FLOOR: This tool distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.

WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely.

POWER SUPPLY PLACEMENT: The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.

15 15

Anchoring the Machine

IMPORTANT: The Mill must be supported equally under all four corners Failure to comply may cause the column to twist and put a bind in the bed ways.

When setting machine on a concrete foundation, it is advisable to use a little grout (thin mortar) to take care of any unevenness in the concrete as well as to provide a solid foundation at all points.

Position the vertical mill on a firm and level concrete floor. Maintain a minimum distance of 32.00” from the wall to the rear of the machine.

Anchor the mill base to the floor as shown using bolts and expansion plugs, or tie rods sunken into the concrete.

Set machine by leveling the work table lengthwise and crosswise with a precision level.

OVERVIEW OF MACHINE FUNCTIONALITY The Baileigh VM-936E-1 vertical Milling machine forms shapes by removing metal from the piece part. Various tooling is placed into the head spindle and positioned into just about any configuration you can imagine. In most operations the tooling rotates in the spindle above the piece part while the operator controls the X, Y, & Z positions of the table. Operations such as drilling or tapping however, may require the use of coarse and fine down feed controls. Machine speeds are changed by configuring the belt position on the drive pulleys.

.31"

(7.87mm)

.50"

(12.7mm)

16 16

GETTING TO KNOW YOUR MACHINE

A B

C D

F

E

G

N

M

K

L

O

I

H

J

Q

O

P

17 17

A. Drawbar Access – Access the drawbar.

B. Motor – 2.0hp (1.5kw) to power the vertical mill.

C. Spindle Brake – Move in either direction to stop spindle once power has been turned off.

D. Belt Tension Handle – Used to add or remove tension to the belt.

E. Operation Control Pendant – Houses the operational switches and controls including the emergency stop button.

F. Belt Access Cover – Remove for belt access.

G. Downfeed Handwheel (fine adjustment of spindle)

H. Downfeed Lever (coarse adjustment of spindle)

I. Lifting Eye – Used to help lift the vertical mill.

J. Way Cover – Protects exposed ways from chips and cutting fluid.

K. Locking Handles –Turning the handles clockwise (cw) locks the (X axis) table

L. Pleated Way Cover – Protects exposed ways from chips and cutting fluid.

M. Table – Used to attach piece part for machining.

N. Knee Crank (Z Axis) – Use to raise or lower the table.

O. Longitudinal (X Axis) Handle – Turning the handle moves the table left or right.

P. Cross (Y axis) Handle – Turning the handle moves the table in or out.

Q. Coolant Tray – Contains used coolant.

R. Locking Handles – Turning the handles clockwise (cw) locks the ram.

S. Ram Direction Handle – Turning the handle moves the ram in or out.

R

RAM

S

18 18

T. Manual One-Shot Oiler – Pull down on the handle to distribute oil to the various designated locations.

U. Locking Handles – Turning the handles clockwise (cw) locks the table (Z axis) direction.

V. Locking Handle – Turn clockwise (cw) to lock the (Y axis)

of the table.

T

U

V

19 19

W. Power Button – Press to start the main motor. Button is illuminated when main disconnect is ON.

X. Right Thread – Press when tapping to create right turn threads.

Y. Left Thread – Press when tapping to create left turn threads.

Z. Stop – Press to stop the main motor.

AA. Operation Selector –

a. Turn to Mill position to engage the spindle for milling operations,

b. Turn to Stop position to disable the motor operation.

c. Turn to Tap position to enable tapping operation.

BB. Coolant Pump – Turns coolant pump on and off.

CC. Emergency Stop – Press in the event of incorrect operation or dangerous conditions to stop the machine immediately. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-Stop will not start the machine.

X Y Z

AA CC BB

W

20 20

ELECTRICAL

Motor Specifications Your tool is wired for 220 volt, 60Hz alternating current. Before connecting the tool to the power source, make sure the machine is cut off from power source. Considerations

Observe local electrical codes when connecting the machine.

The circuit should be protected with a time delay fuse or circuit breaker with a amperage rating slightly higher than the full load current of machine.

A separate electrical circuit should be used for your tools. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool.

All line connections should make good contact. Running on low voltage will damage the motor.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric

CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY

A CERTIFIED ELECTRICIAN!

Check if the available power supply is the same as listed on the machine nameplate.

WARNING: Make sure the grounding wire (green) is properly connected

to avoid electric shock. DO NOT switch the position of the green grounding wire if

any electrical plug wires are switched during hookup.

WARNING: In all cases, make certain the receptacle in question is

properly grounded. If you are not sure, have a qualified electrician check the

receptacle.

21 21

cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Repair or replace damaged or worn cord immediately.

Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below:

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 16 16 16

7-10 16 16 14

11-12 16 16 14

13-16 14 12 12

17-20 12 12 10

21-30 10 10 No

WIRE GAUGE

An undersized cord decreases line voltage, causing loss of power and overheating. All cords should use a ground wire and plug pin. Replace any damaged cords immediately.

TEST RUNNING The test run can be initiated once the assembly and hookup has been completed. For the test run, verify that the motor powers up and runs correctly. Also check that the spindle direction switch is operating correctly. If any vibrations are noticed or you hear any unusual noises, stop the machine immediately and consult the Troubleshooting section of this manual, or if needed contact the service department at Baileigh Industrial.

22 22

SPINDLE BREAK-IN After successfully completing the test run, it is recommended to break-in the spindle using the following procedure, to avoid rapid wear of the spindle when placed into operation. 1. Make sure the mill has been properly lubricated.

2. DISCONNECT POWER TO THE MACHINE.

3. Set the belt configuration for a speed of 280 RPM (refer to the section on changing spindle speed).

4. Make sure there are no obstructions or tools around or underneath the spindle.

5. Connect power to the machine.

6. Set the spindle direction knob to the forward position and let it run for a minimum of ten minutes.

7. Turn the machine OFF and wait for the spindle to stop.

8. Set the spindle direction knob to the reverse position and let it run for a minimum of ten minutes.

9. Turn the machine OFF, disconnect it from the power, and then configure the belt for a speed of 1860 RPM.

10. Repeat steps 5 thru 8 for this speed.

11. Turn the mill OFF. This completes the spindle break-in procedure. This vertical mill is now ready for operation.

23 23

MACHINE OPERATIONS AND ADJUSTMENTS

Locks

The VM-936E-1 has various locking handles to secure the table in position when controlled movement of the piece part and table are not needed during operation.

WARNING: Always wear safety glasses and face shield when operating

this machine to protect your eyes and face from serious injury.

WARNING: Loose hair, jewelry, or clothing could get caught in

machinery causing serious personal injury or death.

WARNING: Like all machinery there is a potential for danger when

operating the machine. Accidents are frequently caused by lack of familiarity with the machine. To decrease the risk of operator injury, use the machine with respect and caution. If normal safety precautions are overlooked or ignored, serious personal

injury may occur.

Table locks “X” travel

Cross slide lock “Y” travel

Knee locks “Z” travel

figure 8

24 24

Table Limit Stops

Position the limit stops along the limit stop tracks to confine the travel distance of the table. Loosen the stop capscrew, slide the stop to the required location, and retighten the cap screw. Table Movements

“X” Axis: Each increment of rotation on the dial equals .002” (.05mm) so one complete rotation of the dial will give 0.20” (5mm) of linear table travel on the “X” axis. “Y” Axis: Each increment of rotation on the dial equals .002” (.05mm) so one complete rotation of the dial will give 0.20” (5mm) of linear table travel on the “Y” axis.

CAUTION: Always keep the table locked in place unless controlled

movement is required. Table movement during machining operations could cause the tool to bind with the piece part, resulting in damage to the tool and piece part, or

serious personal injury.

0

0 9010

.002".05mm

0

0 9010

.002".05mm

figure 10

figure 11

figure 9

A

B

25 25

“Z” Axis: Each increment of rotation on the dial equals .001” (.025mm) so one complete rotation of the dial will give 0.10” (2.5mm) of linear table travel on the “Y” axis. Turret Rotation

The turret rotates 90° to the left and 90° to the right from the center “0” position as indicated on the scale. To rotate the turret: 1. DISCONNECT POWER TO THE MILL.

2. Loosen (4) bolts, two as indicated by the arrows in (fig. 13) and two on the opposite side.

3. Manually rotate the turret around the column to the left or to the right and use the scale to determine the amount of rotation.

4. Once the location has been set, re-tighten the four bolt heads before beginning operations.

CAUTION: Always lock the head firmly in place after making an

adjustment. Unexpected movement of the head during machining operations could cause the tool to bind with the piece part, resulting in damage to the tool and piece

part, or serious personal injury.

“0”

figure 13

0

0 9010

.001".025mm

figure 12

26 26

Changing Belt Speeds

1. DISCONNECT POWER TO THE

MILL.

2. Remove the two covers on the head to expose the belt change cavity.

3. Loosen the nut as indicated with the arrow and the nut on the opposite side.

4. Move the belt tension handle “D” to loosen the belt.

5. Use the chart attached to the cover,

or as shown in (fig. 15) to determine the position where the belt will be moved to according to the rpm desired.

6. Rotate the belt pulley slowly to help re- position the belt in the correct groove.

7. Now pull back on handle “D” to apply proper tension to the belt.

8. Push the center of the belt as shown in (fig, 16. When properly tensioned the amount of deflection should be approximately 0.75” (19mm).

9. Re-tighten the two nuts on the motor base after adjusting or replacing the belt.

10. Lastly, replace the two access covers.

D

figure 14

figure 15

Deflection

figure 16

SPEED CHART

SPINDLE MOTOR

POSITION SPINDLE SPEED

1

2

3

4

5

1860 RPM

1160 RPM

730 RPM

450 RPM

280 RPM

1

2345

27 27

Calculating Spindle Speed

1. To select the correct spindle speed (RPM)

needed for a particular milling operation, first select the type material you will be using from the chart in (fig. 17).

2. Then using the formula located below the chart you will be able to calculate what RPM to set the belt configuration to.

3. Measure the diameter of your cutting tool (in inches).

Spindle Speed Example: For making a surface cut on a piece of mild steel using a 3/8” (0.375”) HSS cutter, do the following:

a. From the chart, the recommended cutting speed for mild steel is 90 (SFM).

b. Using the formula, 90 (SFM) x 4 = 360.

c. 360 / 0.375” (diameter of cutter) = 960 RPM.

d. From the speed chart (fig. 17) you would then set the belt at position (2) for a speed of 1160 rpm.

SPEED CHART

SPINDLE MOTOR

POSITION SPINDLE SPEED

1

2

3

4

5

1860 RPM

1160 RPM

730 RPM

450 RPM

280 RPM

1

2345

Cutting Speeds for High Speed Steel (HSS)Cutting Tools

Piece Part Material Cutting Speed (SFM)

Aluminum and Alloys

Bronze and Brass

Copper

Soft Cast Iron

Hard Cast Iron

Mild Steel

Cast Steel

Hard Alloy Steel

Tool Steel

Stainless Steel

Titanium

Plastics

Wood

300

150

100

80

50

90

80

40

50

60

50

300-800

300-500

Note: For carbide cutting tools, double the cutting speed. These values serve only as a guideline.

Cutting Speed (SFM) x 4

Tool Diameter (in inches)RPM

figure 17

28 28

Downfeed Controls

A. Quill Stop (A, fig. 18) located on the front of the head and is used in conjunction with the micrometer adjusting nut for predetermined depth.

B. Downfeed Stop & Lock Wheels (B, fig. 18) Stops the downfeed travel when the quill stop reaches this point. Set the stop wheel along the downfeed scale for the desired depth of cut, then secure it in place by tightening the lock wheel up to it.

C. Coarse Downfeed Lever (C, fig. 18) When this lever is enabled with the downfeed selector, it raises or lowers the quill quickly. The handle can be disengaged from rotating by pulling out as indicated by the arrow.

D. Quill Lock (D, fig. 18) Locks the quill in place but does not affect spindle rotation.

E. Fine Downfeed Handwheel (E, fig. 19) when enabled, it raises or lowers the quill in small increments.

F. Downfeed Selector (F, fig. 19) Enables either the coarse or fine downfeed control. Tighten the selector to enable the fine down feed hand wheel, and loosen it to enable the coarse downfeed lever.

F

E

figure 19

figure 18

A

B

C

D

29 29

Using the Drawbar

This milling machine comes with a 7/16”-20 x 19.75” (500mm) long drawbar. To load a tool into the spindle: 1. DISCONNECT POWER TO THE MILL.

2. Locate the drawbar (A) and clean any debris from the mating surfaces of the spindle and the collet. (small chips can throw off the accuracy of the tool while cutting).

3. Align the keyway of the collet with the protruding setscrew inside the spindle, and push the collet up into the spindle.

4. While holding the R-8 collet, hand tighten the threaded end of the drawbar into the collet.

5. Slide the chosen tool into the collet and apply the spindle brake (B) to keep the spindle from rotating. Using a 19mm wrench on the drawbar, tighten the collet into the spindle. (Make snug but do no over-tighten which could make the tool difficult to remove).

To unload a tool from the spindle: 1. DISCONNECT POWER TO THE MILL.

2. Engage the spindle brake (B).

3. Keeping one hand on the tool, use a 19mm wrench to completely unthread the drawbar from the collet.

Note: If the tool or collet does not immediately release from the spindle when the drawbar is loosened, you may need to strike the top of the drawbar with a dead blow hammer or rubber mallet being careful not to damage the threads on the drawbar or the collet.

figure 20

A B

30 30

AUTO TAPPING OPERATION 1. Loosen the retaining nut (A).

2. Adjust the nut (B) up or down along screw (C) to the desired tapping distance/depth. The distance from top surface of nut (A) to bottom surface of dog (D) is the controlling depth of tapping.

3. Lock the retaining nut (A).

4. Turn the switch to TAP position.

5. Press down the RIGHT or LEFT button as required.

6. When tapping depth reaches the controlling depth, the turning direction of spindle will be changed automatically and the taps will be released from the work piece to finish tapping.

Positioning the Ram

1. The ram can be moved by first loosening the

two adjustable handles as indicated by the arrows in (fig, 22).

2. Turn the handle clockwise (cw) to move the ram forward or to the right.

3. Turn the handle counterclockwise (ccw) to move the ram back or to the left.

Note: It is recommended while doing heavy milling work that the head be left as close as possible to the face of the turret to obtain maximum rigidity.

CAUTION: Care should be taken to lock ram securely after setting.

Failure to do so could result in damage to the tool and piece part, or serious personal

injury.

figure 22

D

B

A

C

figure 21

31 31

Gib Adjustments

Knee Gib Adjustment (Item #53 on Base Assembly) Adjust gib screw #18 for proper travel and to remove excess play.

Note: When adjusting the gibs, always start with the knee, then the saddle, and finally the table. Saddle Gib Adjustment (Item #47 on Base Assembly) Adjust gib screw #18 for proper travel and to remove excess play. Table Gib Adjustment (Item #45 on Base Assembly) Adjust gib screw #18 for proper travel and to remove excess play. Ram Wear Plate Item #10 on Base Assembly) Adjust two setscrews #19 found on the side of the ramp for proper travel.

figure 24

figure 23

figure 25

figure 26

32 32

Head Alignment The scale on the ram adapter for head rotation is to be used as a guide only. Close tolerance work will require the use of a dial indicator to make sure the head is 90° to the table in the “X” axis. Longitudinal & Cross Feed Adjustment If there is excessive backlash in the leadscrew: 1. Loosen hex socket head screw (#27 on the

Leadscrew Assembly)

2. Turn feed screw nut (#26 or #29 on the Leadscrew Assembly) to remove excess play.

3. Tighten hex socket head screw.

figure 27

33 33

LUBRICATION AND MAINTENANCE

Check daily for any unsafe conditions and fix immediately.

Check that all nuts and bolts are properly tightened.

On a weekly basis clean the machine and the area around it.

Lubricate threaded components and sliding devices.

Apply rust inhibitive lubricant to all non-painted surfaces.

One Shot Way Oiler

The oil lines running from the one –shot oiler feed lubrication to the ways of the table, cross slide, and knee (column).

Fill the reservoir as needed, after removing the cap, with Mobil Vactra Oil #2.

Remove and clean the strainer basket if needed.

To use the oiler, pull the handle once for every hour of operation and release it to send the lubricant through the lines.

Leadscrews

Use solvent to clean any debris and grime from the leadscrews, and then wipe them dry. Brush a thin coat of lubricant on the threads of the leadscrews. Rotate the leadscrew through its working path to distribute the grease. Use a NLGI #2 grease or equivalent after every 40 hours of operation.

Note: Proper maintenance can increase the life expectancy of your machine.

WARNING: Make sure the electrical disconnect is OFF before working on

the machine. Maintenance should be performed on a regular basis by qualified personnel.

Always follow proper safety precautions when working on or around any machinery.

figure 28

Cap Strainer Basket

34 34

HEAD ASSEMBLY

35 35

Upper Head Assembly Parts List

Item Part No. Description Size Qty.

1 MDM0S -01 Castle Nut M12 1

2 MDM0S -02 Lock Nut 1

3 TS-1523041 Hex Socket Cap Screw M6x12 3

4 MDM0S -04 Cover 1

5 MDM0S -05 Taper Sleeve 1

6 MDM0S -06 Spring 1

7 MDM0S -07 Transmission Sleeve 1

8 MDM0S -08T Worm Gear 1

9 MDM0S -09 Spring Washer M4 3

10 MDM0S -10 Cross Round Head Screw M4x16 3

14 MDM0S -14T Shaft 1

15 MDM0S -15 Key 5x5x20 1

16 MDM0S -16 Cross Flat Head Screw M5x6 1

17 MDM0S -17 Whitney Key 1

18 MDM0S -18T Volume Spring 1

19 MDM0S -19 Spring Bracket 1

21 MDM0S -21 Full Dog Point Set Screw M8x8 1


23 MDM0S -23 Transmission Sleeve 1

24 TS-1523031 Set Screw M6x6 1

25 MDM0S -25 Round Pin 1

26 MDM0S -26T Handle Base 1

MDM0S -26TA Handle Assembly (Inc.: #26, 30, 31) 1

27 MDM0S -27 Steel Ball Ø6 1

28 MDM0S -28 Spring 1


30 MDM0S -30T Rocket Rod 1

31 MDM0S -31T Knob 1

32 MDM0S -32 Flat Washer M8 1


34 MDM0S -34 Hex Socket Cap Screw M8x16 1

35 MDM0S -35T Worm 1

36 MDM0S -36 Whitney Key 4x4x12 1

36 36


37 MDM0S -37 Worm Shaft 1



40 MDM0S -40T Bushing 1

41 MDM0S -41 Spring Pin Ø3x14 1

42 MDM0S -42T Worm 1

43 MDM0S -43T Shaft 1

44 MDM0S -44 Flat Key 4x4x12 1

45 MDM0S -45T Bushing 1

46 MDM0S -46 Spacer 1

47 MDM0S -47 C-Retaining Ring 1

48 MDM0S -48 Wheel 1

52 MDM0S -52 Hand Grip 1

53 TS-1523041 Set Screw M6x10 1

54 MDM0S -54 Locating Block 1

55 MDM0S -55 Hex Socket Cap Screw 3/8”-24UNF 1

56 MDM0S -56 Graduated Ring 1

57 MDM0S -57 Graduated Tight Nut 1

58 MDM0S -58 C-Retaining Ring 1

59 MDM0S -59 Screw 1

60 MDM0S -60 Graduated Scale 1

62 TS-1523041 Set Screw M6x12 2

63 MDM0S -63 Tight Collar 1

64 MDM0S -64 Tight Collar 1

65 MDM0S -65 Flexible Handle 1

66 MDM0S -66 T-Head Bolt 4

67 MDM0S -67 Sleeve Pipe 4

68 MDM0S -68 Castle Nut 4

69 MDM0S -69N Rack Sleeve 1

69-1 MDM0S -69T-1 C-Clip R62 1

70 MDM0S -70 Cone point Set Screw M5x5 1

71 MDM0S -71 Taper Roller Bearing 30206 1

71-1 MDM0S -71-1 Taper Roller Bearing 32008 1

72 MDM0S -72N Jam Nut 2

79 MDM0S -79 Protection Ring 1

37 37


80 MDM0S -80T Protection Cover 1

81 MDM0S -81 Spindle Shaft 1



84 MDM0S -84 Stud M12x50 3


86 TS-1540081 Hex. Nut M12 3

87 MDM0S -87 Limit Plate 1

88 MDM0S -88 Rivet Ø2 5

89 MDM0S -89T Stop Block 1

90 TS-1523041 Set Screw M6x12 1

93 MDM0S -93 Oil Can 1/16”PS 1

94 MDM0S -94T Head Body 1

95 MDM0S -95 Cross Round Cap Screw M5x6 2

96 MDM0S -96 Plate 1

97 MDM0S -97 Cover 1

102 MDM0S -102 Set Screw M5x6 1

38 38

S UPPER HEAD ASSEMBLY

39 39

S Upper Head Assembly Parts List


2 VM-G22-1 Spacer 1

3 VM-G22 Draw Bar 1

4 VM-M3-1 Knob 1

5 VM-M3-3 Break Handle 1

9 VM-M11-1 Jam Nut 1

10 TS-1514021 Hex Socket Cap Screw M6*6 6

11 VM-M4 Fixed Cover 1

12 VM-M3-5 Brake Rod 1

13 BB-6007ZZ Ball Bearing 6007ZZ 1

14 VM-M2 Brake 1

15 VM-M1 Screw 1

16 VM-M6 Brake Disc 1

17 VM-M8 Pulley 1

18 VM-M11 Spindle Shaft 1

19 VM-M7 Whitney Key 6*6*16 1

20 VM-M9 Whitney Key 6*6*32 1

21 BB-6007ZZ Ball Bearing 6007ZZ 1

22 VM-M5 C-Retaining Ring Ø62 1

23 VM-M25C Motor 1

24 VM-M21 Hex. Head Screw M10*25 4

25 VM-M25-1 Flat Key 8*7*36 1

26 VM-M19 Pulley 1

27 TS-1524011 Set Screw M8*8 1

28 VM-M20 Motor Cover 1

29 VM-M3 Rod 1

30 VM-M3-1 Knob 1

31 JVM836 -31B Cross Flat Head Screw M6*6 3

32 VM-M12-2 Cover 1

33 VM-M12 Pulley Housing 1

34 VM-3229 Cover 1

35 VM-DM85 Plum Knob 2

36 TS-1540081 Hex. Nut M12 1

37 TS-1550081 Flat Washer M12 2

40 40


38 VM-M23-1 Stud M12*50 1

39 TS-1540081 Hex. Nut M12 2


41 VM-M23-1 Stud M12*50 1

45 VB-A29 Belt A720 1

46 VM-3307 Spindle Speed Chart 1

48 VM-3233 Spring 2

49 VM-M2-2 Cross Round Cap Screw 2

41 41

LEADSCREW ASSEMBLY

42 42

Leadscrew Assembly Parts List


1 MDM0S-LA01 Castle Nut M12 3

2 MDM0S-LA02 Handle 3

3 MDM0S-LA03 Ball Handle 3

4 MDM0S-LA04 Knurled Nut 3

5 MDM0S-LA05 Dial 3

6 MDM0S-LA06 Dial Holder 2

MDM0S-LA06A Dial Holder Assembly (Include #4,5,6,30) 1

7 MDM0S-LA07 Dial Holder 1

MDM0S-LA07A Dial Holder Assembly (Include #4,5,7,30) 1

8 MDM0S-LA08 Bearing Retaining Cover 2


10 MDM0S-LA10 Limit Plate 3

11 MDM0S-LA11 River 6

12 BB-6204 Ball Bearing 6204 5

14 MDM0S-LA14 Bearing Bracket 1

15 MDM0S-LA15 Bearing Bracket 1

16 MDM0S-LA16 Bearing Block 1

17 MDM0S-LA17 Hex. Socket Screw M10x16 8

18 MDM0S-LA18 Taper Pin Ø8x130 6


20 MDM0S-LA20 Flat Screw M6x6 2

21 MDM0S-LA21 Whitney Key 3x3x28 3

22 MDM0S-LA22 Lead Screw 1

23 MDM0S-LA23 Lead Screw 1

24 MDM0S-LA24 Feed Nut Bracket 1

25 MDM0S-LA25 Feed Screw Nut 1


27 TS-1514021 Hex. Socket Screw M6x16 14



30 MDM0S-LA30 Spacer 3

43 43

BASE ASSEMBLY

44 44

Base Assembly Parts List


1 MDM0S-BA01 Worm Gear 1

2 MDM0S-BA02 Taper Pin Ø8x150 1


4 MDM0S-BA04 Graduation Dial 1

4-1 MDM0S-BA04-1 Graduation Dial Plate 1

5 MDM0S-BA05 Taper Pin Ø8x130 2


7 MDM0S-BA07 Ram 1

8 MDM0S-BA08 Eye Bolt M16 1

9 MDM0S-BA09 Turret 1

10 MDM0S-BA10 Turret Gib 1

11 MDM0S-BA11 Knob 1

12 MDM0S-BA12 Handle 1

13 MDM0S-BA13 Pinion Shaft 1

MDM0S-BA13A Pinion Shaft Assembly (Include #11,12,13) 1

14 MDM0S-BA14 Full Dog Point Set Screw M6x12 1


17 MDM0S-BA17 Stud M12x115 4

18 MDM0S-BA18 Adjustable Screw 6

19 TS-1523021 Set Screw M6x10 2

19-1 TS-1540041 Hex Nut M6 2

20 MDM0S-BA20 Lock Handle M10x40 5

20-1 MDM0S-BA20-1 Shoe 2

21 MDM0S-BA21 Graduated Scale 1

22 MDM0S-BA22 Rivet Ø2 7

23 MDM0S-BA23 Spider Arm 1

24 MDM0S-BA24 Base 1

25 MDM0S-BA25 Limit plate 2

26 MDM0S-BA26 Plate 2

27 MDM0S-BA27 Cross Round Cap Screw M5x12 6

28 MDM0S-BA28 Plate 1

29 MDM0S-BA29 Hex. Socket Screw M8x12 2

30 MDM0S-BA30 Elevating Nut 1

45 45


31 TS-1523051 Set Screw M6x15 1

32 MDM0S-BA32 Elevation Screw Stand 1

33 MDM0S-BA33 Hex Socket Cap Screw M10x30 2

34 MDM0S-BA34 Strainer Net 2

34-1 MDM0S-BA34-1 Screw M5x12 4

35 MDM0S-BA35 Table 1

36 MDM0S-BA36 Oil Plug 3/8”PT 2

38 MDM0S-BA38 Hex. Socket Screw M8x20 2

39 MDM0S-BA39 Stop Ring 2

40 MDM0S-BA40 T-Nut 2

41 MDM0S-BA41 Dust Plastic 1

42 MDM0S-BA42 Wiper 3

43 MDM0S-BA43 Wiper 3

44 MDM0S-BA44 Saddle 1

45 MDM0S-BA45 Table Gib 1

46 MDM0S-BA46 Shoe 2

47 MDM0S-BA47 Saddle Gib 1

48 MDM0S-BA48 Table Stop Bracket 1


50 MDM0S-BA50 Shoe 4

51 MDM0S-BA51 Dust Plastic 1

52 MDM0S-BA52 Knee 1

53 MDM0S-BA53 Knee Gib 1

55 TS-1540081 Hex. Nut M12 1

56 MDM0S-BA56 Spring Washer M12 1


58 MDM0S-BA58 Helical Bevel Gear 18T 1


60 BB-6204 Ball Bearing 6204 2

61 MDM0S-BA61 Whitney Key 5x5x16 3

62 MDM0S-BA62 Shaft 1

63 MDM0S-BA63 Bearing Block 1


65 MDM0S-BA65 C-Retaining Ring Ø47 1

66 MDM0S-BA66 Dial Holder 1

46 46


MDM0S-BA66A Dial Holder Assembly (Include #66,67,68,69,71,90)

1

67 MDM0S-BA67 Dial 1

68 MDM0S-BA68 Knurled Nut 1

69 MDM0S-BA69 Clutch Insert 1

71 MDM0S-BA71 Hand Lever 1

73 MDM0S-BA73 Hand Grip 1

74 MDM0S-BA74 Helical Bevel Gear 1

75 BB-51104 Thrust Bearing 51104 2

76 MDM0S-BA76 Elevating Screw 1

76-1 MDM0S-BA76-1 Bushing 1

77 MDM0S-BA77 Upper Chip Guard 1

78 MDM0S-BA78 Lower Chip Guard 1

79 MDM0S-BA79 Bearing Housing 1

79-1 MDM0S-BA79-1 Adapter 1

79-2 MDM0S-BA79-2 Key 5x5x10 1


81 MDM0S-BA81 C-Clip S47 1

82 MDM0S-BA82 Rubber T-Nut 6

83 MDM0S-BA83 Key 3x3x28 1



86 MDM0S-BA86 Lock Handle M10x20 2

89 MDM0S-BA89 Spacer 1

90 MDM0S-BA90 Spacer 1

91 MDM0S-BA91 Oil Block 1/4” 1

47 47

ONE SHOT LUBRICATION SYSTEM One Shot Lubrication System Parts List


1 MDM0S-OS01 Hand Oiling Pump 1

2 MDM0S-OS02 Aluminum Pipe 1

3 MDM0S-OS03 Oil Regulating Distributor 1

4 MDM0S-OS04 T-Joint 1

5 MDM0S-OS05 Flexible Steel Tube 1

6 MDM0S-OS06 Check Joint 2

7 MDM0S-OS07 Elbow Joint 2




48 48

ELECTRICAL DIAGRAM

49 49

ELECTRICAL ENCLOSURE

TC HK

VR

QM1

FU1

KA2

KT

KM1 KM2 KM3 KA KA1

50 50

CONTROL PENDENT

ELECTRICAL COMPONENTS

Item Parts Specification

TC Transformer JBK-5-63VA, 220/24

HK Main Disconnect Switch JCH13-20-AC21A - JUCHE

QM1 Breaker DZ47-63/2P, D10

FU1 Breaker DZ47-63/1P, D3

KT Timer Relay H3Y-2-C 24VAC/5A

VR Power Supply 110/220 – 24VDC

KM1 – KM3, KA Contactor 22E, CJX1-9

KA1 Contactor 22E, 3TB40 22-0X

KA2 Relay MY4N-J-DC24

SB1 Emergency Stop LAY16-C

SB2 Push Button Switch, Power LAY16-E

SB3 Push Button Switch, Right LAY16-A

SB4 Push Button Switch, Left LAY16-A

SB5 Push Button Switch, Stop LAY16-A

SA1 Selector Switch, Mill/Stop/Tap LAY16-D2

SA2 Selector Switch, On/Off LAY16-D

SQ1 Limit Switch

SQ2 Proximity Switch

M1 Main Motor 2hp (1.5kw) 8.5A

M2 Coolant Pump 1/8hp, 220V, 1ph, 60hz, L140

EL Work Lamp Bulb, Halogen 24V 25W/50W, G4 Base, T3 Body

SB2 SB3 SB4 SB5

SA1 SA2 SB1

51 51

TROUBLESHOOTING

FAULT PROBABLE CAUSE REMEDY

Vertical Mill Does Not Run

1. Wrong voltage 2. The plug or receptacle is wired incorrectly 3. Power supply is switched OFF or is faulty 4. Motor is faulty

1. Make sure the machine voltage matches the nameplate. 2. Test the contacts and correct the wiring. 3. Check for correct voltage on all legs and that main power supply is on. 4. Replace motor

Excessive Vibration

1. Improper belt tension. 2. Uneven belt wear. (hard spots) 3. Motor or spindle pulley out of balance. 4. Bad motor.

1. Adjust belt tension. 2. Replace belt. 3. Balance or replace problem pulley. 4. Replace motor.

Motor Stalls

1. Over feeding. 2. Dull tooling. 3. Motor not building up to running speed. 4. Bad motor

1. Reduce feed rate. 2. Sharpen tooling & keep sharp. 3. Replace or repair motor. 4. Replace motor.

Noisy Operation 1. Piece part alignment is poor. 2. Noisy motor

1. Use vise or clamps to control alignment. 2. Check motor bearings

Tool Heats up or Burns Work

1. Excessive speed. 2. Dull tool. 3. Feed rate too slow. 4. Failure to use cutting oil or coolant. (on steel.)

1. Reduce speed. 2. Sharpen tool or replace. 3. Increase feed enough to clear chips. 4. Use cutting oil or coolant on steel.

Tool Slips in Collet

1. Collet is not fully seated into spindle taper. 2. Collet sized incorrectly. 3. Debris on collet or mating surfaces of spindle.

1. Snug up using drawbar. 2. Size collet to tool shank. 3. Clean oil and debris from collet and spindle.

Breaking Tooling 1. Excessive cut depth 2. Spindle speed/feed rate too fast.

1. Decrease cut depth 2. Use correct feed rate and spindle speed.

WARNING: Make sure the electrical disconnect is OFF before working on

the machine.

52 52

Table is Hard to Move

1. Locks are tightened down. 2. Chips have plugged up the ways 3. Ways need lubrication.

1. Loosen locks for proper movement. 2. Clean away chips frequently. 3. Use one-shot oiler to lubricate ways.

Poor Surface Finish on Piece Parts

1. Wrong feed rate/spindle speed. 2. Damaged or incorrect tooling. 3. Wrong spindle rotation for tooling. 4. Piece part is not securely clamped to table. 5. Gibs are loose.

1. Use correct feed rate and spindle rpm. 2. Replace and use correct tooling. 3. Correct tool rotation. 4. Make piece part or vise is firmly clamped to table. 5. Tighten as necessary.

NOTES

53 53

BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220 PHONE: 920. 684. 4990 FAX: 920. 684. 3944

www.baileigh.com

BAILEIGH INDUSTRIAL, INC. 1455 S. CAMPUS AVENUE ONTARIO, CA 91761 PHONE: 920. 684. 4990 FAX: 920. 684. 3944

BAILEIGH INDUSTRIAL LTD. UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY, CV2 2SS UNITED KINGDOM

PHONE: +44 (0)24 7661 9267 FAX: +44 (0)24 7661 9276 WWW.BAILEIGHINDUSTRIAL.CO.UK

BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64 70736 FELLBACH

DEUTCHSLAND WWW.BAILEIGHINDUSTRIAL.DE

http://www.baileigh.com/

http://www.bifabuk.co.uk/

Documents

OPERATOR’S MANUALRemedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement