OPERATORS MANUAL KPPA / KPPN / KPPTKPPT 142l / 2000 rpm, 163l / 2300 rpm 395 Max. 250 bar 105 Rexroth 71 . OPERATORS MANUAL D0015A FRONT PUMP Page 10 MAINTENANCE: DAILY - Clean the

EQUIPMENT

LLP FARM MACHINERY GROUP OY LEVYTIE 4 ● 74510 IISALMI

PUH. 020 1984 020 ● FAX 020 1984 029

OPERATORS MANUAL KPPA / KPPN / KPPT

ORIGINAL

OPERATORS MANUAL D0015A FRONT PUMP

Page 2

ORIGINAL

EY-VAATIMUSTENMUKAISUUSVAKUUTUS TUOTTEESTA LLP Farm Machinery Group Oy vakuuttaa, että markkinoille saatettu kone täyttää direktiivin 2006/42/EY ja standardit SFS-EN ISO 12100 ja SFS-ISO730-1.

FÖRSÄKRAN OM ÖVERENSSTÄMMELSE LLP Farm Machinery Group Oy försäkrar härmed att tillförda maskin uppfyller maskindirektivet 2006/42/EY och standard SFS-EN ISO 12100 och SFS-ISO730-1.

CERTIFICATE OF CONFORMITY FOR A PRODUCT LLP Farm Machinery Group Oy certifies that the following machine, which has been brought into the market, conforms to directives 2006/42/EY and standards SFS-EN ISO 12100 and SFS-ISO730-1.

SAMSVARSERKLÆRING FOR MASKIN LLP Farm Machinery Group Oy bekrefter herved at følgende maskin, som er sendt ut på markedet, er i samsvar med direktivene 2006/42/EF, SFS-EN ISO 12100 og SFS-ISO730-1.

Tuote / Produkt / Product / Produkt: Valmistusnumero / Tillverkningsnummer / Serial number / Serienummer: Teknisen tiedoston kokoaja / Teknisk dokumentation samlare / Technical file collector: Sakari Ruotanen

Valmistaja / Tillverkare / Manufacturer LLP Farm Machinery Group Oy / Produsent: Osoite / Adress / Address / Adresse: Levytie 4, FIN-74510 Iisalmi

Puhelin / Telefon / Telephone: +358 (0) 201 984 020

Paikka / Ort / Place / Sted: Iisalmi Aika / Datum / Date / Dato:

Allekirjoitus / Underskrift / Signature

/ Signatur:

Nimenselvennys / Namnförtydligande Markku Lappalainen / Clarification of signature / Tydeliggjøring av signatur:


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WARRANTY TERMS

All the products produced by LLP Farm Machinery Group Oy have twenty four (24) months warranty.

During the warranty period all the defects in material and in workmanship will be covered, in practical life FMG will replace defected parts with the new parts. Travelling expenses and freight of parts are not included in warranty.

Warranty will start in the beginning of usage of the product, if nothing else has been agreed.

Warranty is not covering damages due to misuse of product or use in the purposes where it has not been designed, lack of services or product has been modified without the permission of FMG.

Wearing of the normal usage is not covered by the warranty.

Losses in income, costs and loosen working hours caused by the defected part is not covered by the warranty.

Warranty repairs should be done by the FMG service dealer or service dealer appointed by the manufacturer.

In case the defects shown in reclamation is not valid or if case otherwise is not in the warranty area FMG has right to reject from the compensation.

Warranty reclamation should be done in written form by the FMG seller within one (1) month after notifying the defect.

IN CASE OF DEFECT PROCEDURE IS AS FOLLOW:

clarify the defect and defected area

be prepared to deliver defected parts to the manufacturer

contact FMG seller and make reclamation as follows:

- type of the product and serial number

- delivery date of the product (invoicing date)

- date of the damage

- description of the damage and pictures

- description of the working conditions and the type of the base machine


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TO THE OPERATOR

The purpose of this is manual is to provide support and instructions to front pump

users. Manual contains detailed instructions for driving, operating and maintaining the front pump. Make sure that your new front pump is always handled and maintained in the correct way in order to ensure reliability and economical operation for many years.

We recommend that you read the manual thoroughly. Follow the maintenance and service program carefully and include the daily maintenance in your normal routine. This is both you and your tractor interest.

Maintenance, repairs and adjustments which are not described in this Operator Manual require the use of special tools and exact technical data. In case of that kind need please contact your FMG seller or factory.

Use only genuine FMG spare parts for optimum performance from your tractor and front pump. Spares will be sold through the FMG seller.


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TABLE OF CONTENTS

SAFETY INSTRUCTIONS................................................................................................................................. 6 CONSTRUCTION .............................................................................................................................................. 8 SPECIFICATIONS ............................................................................................................................................. 9 OPERATING INSTRUCTIONS ......................................................................................................................... 9 MAINTENANCE ................................................................................................................................................ 9

MAINTENANCE: DAILY.............................................................................................................................. 10 MAINTENANCE: WEEKLY ......................................................................................................................... 10 MAINTENANCE EVERY 1000 HOURS ...................................................................................................... 10 ANNUAL MAINTENANCE .......................................................................................................................... 10 REAR HYDRAULIC BLOCK TO FRONT PUMP (optional equipment A93) ........................................... 11


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1. SAFETY INSTRUCTIONS

This section summarises the regulations that must always be followed when working with the

front pump. However, these regulations do not exempt the driver from statutory and other

national regulations regarding traffic safety and occupational health and safety. Safety

regulations that apply to different types of working sites and existing road traffic laws must

always be observed. Tractor safety regulations accepted by the Finnish occupational safety

and health administration have already been taken into account in the tractors' design.

The following section describes general safety precautions that must be observed regarding

the use of the front pump.

IMPORTANT

Do not use the front pump for anything other than its intended purpose. Please read this manual carefully before using the implement.

IMPORTANT

Before driving, make sure that all movements and functions work correctly.

IMPORTANT

Advise other users on the use of the implement and ask them to read the manual.

DANGER

Do not operate a faulty implement.

DANGER

Remember to use the rotary beacon while working.

WARNING

Observe the manufacturer's instructions while working.


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IMPORTANT

Never service or clean an implement that is resting on the hydraulics. Use mechanical support. Always stop the engine for maintenance.

WARNING

Do not disconnect, connect or tighten pressurised hydraulic plugs.

WARNING

Do not inhale oil mist if a pressurised component becomes damaged. If oil comes into contact with the eyes, rinse with plenty of water and contact a doctor immediately.


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2. CONSTRUCTION

KPPN

1. Tank

2. Propeller shaft

3. Cover

4. Filling hole plug

5. Hydraulic pump

6. Return filter

7. Draining hole

8. Sight glass / dipstick

KPPT

KPPA


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3. SPECIFICATIONS

4. OPERATING INSTRUCTIONS

Before use, make sure that the implement is properly attached

and locked to the tractor.

Perform a test drive to ensure that the device is functioning.

If the hydraulic system is new or recently repaired, be particularly careful as air in the

system can cause sudden movements.

When using the implement, make sure that the danger zone is visible at all times

and ensure that no-one enters the zone.

When disconnecting the implement, always cover the

quick-couplers.

If the implement is stored in an outdoor storage, park it on a level surface to facilitate

connecting. If necessary, use heavy planks under the stands.

5. MAINTENANCE

Correct maintenance at the appropriate time is essential for the front pump to

operate reliably. Maintenance costs are small compared with any repair costs

resulting from lack of maintenance. The most important measures are those that you

carry out yourself; these include lubrication and various checks and adjustments.

Model Capacity Weight (kg)

Operating pressure

Tank volume (l)

Hydraulic pump

KPPA 142l / 2000 rpm, 163l / 2300 rpm

260 Max. 250 bar 103 Rexroth 71

KPPN 142l / 2000 rpm, 163l / 2300 rpm


KPPN-Kawa 160l / 2000 rpm, 184l / 2300 rpm

290 Max. 320 bar 105 Kawasaki 80

KPPT 142l / 2000 rpm, 163l / 2300 rpm



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MAINTENANCE: DAILY

- Clean the implement at the end of the work day

MAINTENANCE: WEEKLY

- Grease the propeller shaft grease nipples

- Check the hydraulic plugs for leaks

- Check the hydraulic oil level

MAINTENANCE EVERY 1000 HOURS

- Change the hydraulic oil

- Change the hydraulic oil return filter

- Check the front pump attachment and tighten if necessary

ANNUAL MAINTENANCE

All of the above. Grease the lubricating points whenever you leave the machine

in storage.

NOTE:

When carrying out servicing, you must follow the service intervals,

i.e. you must also have carried out all previously listed items.

NB:

Also check that screws are tightened correctly after the first use.


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6. REAR HYDRAULIC BLOCK TO FRONT PUMP (optional equipment A93)

Rear hydraulic block is available as optional equipment for front pump. Due to

electric valve front pump can be used in movement of front loader and in

installing of rear block (picture below)

There are two pairs of quick couplers (on top) and for rear block is our free

return.

NB:

If you connect hoses to rear block of front pump, remember to

use separate own free return of rear block (red arrow on

picture). Do not use own free return of tractor.


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6.1. Use

On the side panel is a switch, which may exchange front pump for front loader or

for installed rear block.

When rocker switch is in rear position (E), front pump output is going to front

loader. When rocker switch is in front position (T), front pump output is for rear

block.


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7. SWEEPER HYDRAULIC (optional equipment A93)

There is possible to install separate hoses and lever in cabin in sweeper hydraulic

for front loader.

7.2. USE

On the side panel is rocket switch, where by sweeper hydraulic will be on. In position

”SWEEPER” sweeper hydraulic is ON and in rear position sweeper hydraulic is OFF

(picture below).

NB:

Remember always to switch OFF sweeper hydraulic then you stop

to work with sweeper hydraulic.


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There is own lever for operating with sweeper hydraulic. Hydraulic flow can be

adjusted by turning of the lever and flow depends on how much the lever is

rotated (picture below).

- The lever is in front position (the direction of rotating max. forward)

- The lever is in rear position (the direction of rotating max. backward )


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LLP FARM MACHINERY GROUP OY LEVYTIE 4 74510 IISALMI, FINLAND PUH. +358 (0)20 1984 020 FAX +358 (0)20 1984 029 www.fmg.fi

Documents

OPERATORS MANUAL KPPA / KPPN / KPPTKPPT 142l / 2000 rpm, 163l / 2300 rpm 395 Max. 250 bar 105 Rexroth 71 . OPERATORS MANUAL D0015A FRONT PUMP Page 10 MAINTENANCE: DAILY - Clean the