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Page 1: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

11

Optical Sensor Monitoring and Analysis Platform

INTELLIGENT SENSOR SYSTEMS LTD

Page 2: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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MissionTo provide high quality integrated intelligent sensing solutions to make the energy industry safer, greener and more efficient.

To develop reliable, cost-effective system solutions for our customers in the harsh-environment and industrial applications. We will achieve this by empowering our dedicated team and leveraging strong partnerships with our customers.

To be the preferred source of total solutions for our customers, driven by our passion for new sensor products and technologies while maintaining the highest standards of service and support

Our Vision:

Today’s creative innovation is the foundation for tomorrow's better world

Page 3: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Outline

Optic Fibre Sensor Products

Optic Fiber Sensor Systems for monitoring hazard sources

Demonstration Projects

Page 4: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Optic Fibre Sensor Products

Fibre Optic Temperature Sensors

Fibre Optic Liquid Level, Pressure Sensors

Fibre Optic Methane Sensors

Fibre Optic Strain and Displacement Sensors

Fibre Optic Seismic Sensors

Fibre Optic High Temperature and High Pressure Sensors

Page 5: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Temperature Sensors for High Voltage Switch Temperature Monitoring

General Purpose Temperature Sensors

Fibre Optic Temperature Sensors

Page 6: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Liquid level sensor

High Temperature and High Pressure Sensor for Oil Well Down-Hole Logging

Fibre Optic Liquid Level, Pressure Sensors

Page 7: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fibre Optic Methane SensorsMeasurement Range: 0-10%, (0-100%)

Measurement Error: ±0.05%, (Below 1%)

± 0.5% (Above 1%)

Response Time: < 20sCalibration Period: 6 Months

Features:Not Charged;

High Sensitivity (+/-0.05%)

Long Calibration Period:6 months

Not Affect by Humid Environmental Impact

Large Dynamic Range(0-10%;0-40%;0-100%)

Page 8: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fibre Optic Strain and Displacement Sensors

FBG pressure sensorSmall draft, online monitoring

FBG Roof separation monitorMeasured Depth:3~4mAccuracy:0.5mmRange:0~200mm

To convert the displacement between the fixed anchor and the sensor into the wavelength change from the FBG

Principle:

To convert the force at the anchor into the FBG internal deformation

Page 9: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fiber Optic Seismic Sensor

-3.0

-2.0

-1.0

0.0

1.0

2.0

3.0

4.0

0 20 40 60 80 100

Time (ms)

Out

put s

igna

l (v)

OF Seismic SensorRemote monitoringNo active electrical componentsImmune from EMIHigh sensitivity

Specification:

Dynamic Range:90dB;

Band width:5~200 Hz

Page 10: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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High Temperature/Pressure Sensor

Specification:

Temperature Range: -20 to 350 C. Accuracy:+/- 0.3 C;

Pressure Range: 0 to 40MPa, Accuracy: +/-0.2%

P-F Cavity Measures Pressure

FBG Measures Temperature

Page 11: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

1111

Outline

Optic Fibre Sensor Products

Optic Fiber Sensor Systems for monitoring hazard sources

Demonstration Projects

Page 12: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Why OFS Early Warning Platform?Since the sensor head dos not have any active electrical components, it is intrinsically safe when used in the hazard environment such as coal mines ;OFS based monitoring network is capable to monitor the conditions of mine roof, electrical and mechanical equipments and detect rock burst, hazard gas, fire, flood, etc;OFS system addresses the constraints of multi-location and multi-parameter online monitoring issues;

Page 13: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Advantages of OFS Early Warning Platform

Intrinsic Safety: data collection and transmission can be fully achieved through the fiber which is intrinsic safe; Multi location and multi parameter: The on-line remote monitoring at multi locations (over a few kilometers) and with multi parameters can be achieved with an optical fiber network. Multi-functional: one fiber-optic sensor may probe a variety of gases, such as CO, O2 and CH4 etc; Intelligent decision-making: the mine disaster is often caused by geology change, mining vibration, ventilation or support movement. By monitoring all these parameters in an integrated optic fiber intelligent sensor system, it is easier to identify the possible hazard before it occurred, hence enhance the disaster forecast through the early warning system.

Page 14: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Optic Fiber Sensor Systems Developed

OFS for Mine roof/rock burst disaster detection

OFS early-warning system for monitoring gases

OFS early-warning system for fire preventing

OFS detection system for flood control

OFS detection system for on-line monitoring the Health and safety of electrical equipments

Page 15: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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FiberFiber--Optic Coal Mine Safety Optic Coal Mine Safety Monitoring/Control SystemMonitoring/Control System

Optic Fiber System:

MethaneStrainMicroseismFloodSpontaneous CombustionElectrical Equipment

瓦斯检测

温度检测

应力检测

矿震检测

USB

RS232

RS232

RS232

PC

Switch

Switch

Switch

Switch

光缆

巷道

采煤面A

掘进面B

温度A1

温度A2

温度B1

温度B2

瓦斯A1

瓦斯A2

瓦斯B1

瓦斯B2

应力A1

应力A2

应力B1

应力B2

数据库

Internet

客户端

煤矿井下

报警

客户端 客户端

Underground

Optic Fiber

Methane

Temperature

Strain

Microseism

Working place A

Working place B

Page 16: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fiber Mine Roof Safety Monitoring

Strain and Displacement MonitoringSeismic / Rock Burst Monitoring

Rock Burst Damage

Page 17: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Optic Fiber Methane Disaster Monitoring and Warning SystemCombine the Information of the concentration of methane gas, temperature and other parameters to set up a multi-variable expert system for early warning

Enhance the monitoring capacity for early warning.

Page 18: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Test Results of Optic Fiber Methane Sensor

y = 1.0025x + 0.0526

0

2

4

6

8

10

12

0 2 4 6 8 10 12

标准气体浓度(%)

测量

浓度

(%

y = 0.9967x + 0.0341

0

2

4

6

8

10

12

0 2 4 6 8 10 12

标准气体浓度(%)

测量

浓度

(%

#6号探头

Different type of Methane sensors

6 km Fiber cable

Page 19: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Optic Fiber Methane Disaster Monitoring and Warning System

Page 20: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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OFS in the Fire Prevention and Control

Early warning mechanism of the natural fire in the mined-out area,

Trace gas sensor to replace the tube bundle systemTemperature measurementAnalysis of changes in the gas composition

Optic gas sensorsCO/CH4/O2

Distributed temperature sensor

Ground surveillance equipment to issue warning

Adjust the wind valves to carry out the ventilation control

Analysis of changes in the composition of gas, fire warning

Detect abnormal temperature point, finding fire positioning

Page 21: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Based on Fiber-optic Distributed Temperature Sensor for Fire Detection

Measure the temperature distribution along a 6 km fibre

Sensing FiberMonitor System

Temperature distribution in a mined out area

Page 22: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fiber sensing cable is embedded in the beltPoint sensors to monitor motor temperatureIntelligent cable with embedded fiber

Fire Early Warning and Positioning on the Transport Belt

Page 23: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Application of OFS in Flood Control

Auto-mine drainage system Fiber water level gauge, automatic drainage system

Monitoring water pressure in water-rich layer

Filed Comparison Test

Page 24: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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OFS for Electrical and Mechanical Equipment Condition Monitoring

Substation switchgear temperature monitoringCable distributed temperature monitoring, fire early warning Intelligent Cable Fire early warning and positioning fire on the transport belt

Page 25: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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FBG signal demodulation instrument

Optic fiber

There are 6 to 12 temperature sensors in each switchgear

Substation control room

Fiber optic cable terminals Box

Substation Switchgear Temperature Monitoring

Page 26: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

2626

Outline

Optic Fibre Sensor Products

Optic Fiber Sensor Systems for monitoring hazard sources

Demonstration Projects

Page 27: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Demonstration Project

Zibo Coal Mine Group: black-Ling coal mineLiaoning Fuxin Coal Mine Gas Power PlantLaiwu GuJiaTei Iron-mineBeijing's First Iron Ore Tailing DamYankuang East Rail Power SubstationShengLi Oil Field

Page 28: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Zibo Black-Ling Coal Mine Demonstration Project

Temperature sensor

Seismic Waves Sensor

Strain Sensor

Methane Sensor

Page 29: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Zibo Black-Ling Coal Mine Demonstration Project

Optic Fibre 终端盒

Pressure/strainSensor

Methane Sensor

Temperature Sensor

Illustration of Fiber Optic Sensor Installed in a Mine.

T

P

CH4

Page 30: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fiber Optic temperature sensor and methane sensor installed in an underground coal mine.

Temperature sensorFiber opticMethane sensor

Zibo Black-Ling Coal Mine Demonstration Project

Page 31: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Recorded seismic wave signal

Zibo Black-Ling Coal Mine Demonstration Project

Page 32: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Zibo Black-Ling Coal Mine Demonstration Project

放炮事件Blast

Page 33: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Zibo Black-Ling Coal Mine Demonstration Project

Page 34: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Coal Mine Power Plan Methane Monitoring

Page 35: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Two-Week Test Results

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1 49 97 145 193 241 289

浓度1(河南汉威在线检测) CH1 CH3 手持(北京)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1 49 97 145 193 241 289

浓度1(河南汉威在线检测) CH1 CH3 手持(北京)

Reference Sensors Fiber Sensors

Page 36: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Laiwu GuJiaTei Iron-Mining Program

Page 37: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Laiwu GuJiaTei Iron-Mining Program

Page 38: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Beijing's First Iron Ore Tailing Dam

Page 39: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Beijing's First Iron Ore Tailing Dam

Page 40: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Beijing's First Iron Ore Tailing Dam

Page 41: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Yankuang East Rail Power Substation

Fiber-optic safety monitor in high voltage switchboard

Page 42: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Yankuang East Rail Power Substation

Fiber-optic safety monitor in high voltage switchboard

Page 43: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Yankuang East Rail Power Substation

Page 44: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Yankuang East Rail Power Substation

Page 45: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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ShengLi Oil FiledPrepare for installthe sensor

The measurement is taken as the sensor is dropped into the oil well

Page 46: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Shengli Oil Filed

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

0 50 100 150 200 250 300 350 400 450 500

深度(m)

压力

(MPa) Measured pressure vs

The depth of an oil well

Measured wavelengthvariation vs temperature

y = 0.000011 x2 + 0.009499 x + 1527.982768

R2 = 0.999975

1528

1528.5

1529

1529.5

1530

1530.5

1531

1531.5

0 50 100 150 200 250 300

Temperature(℃)

FBG Wavelenght(nm)

Page 47: Optical Sensor Monitoring and Analysis Platformminingquiz.com/pdf/Technology/Optic_fiber_monitoring_systems.pdf · 1 Optical Sensor Monitoring and Analysis Platform INTELLIGENT SENSOR

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Fiber-optic sensors provide a reliable means for real-time monitoring and analysis of a variety of mine risk sources ;Fiber-optic sensor integrated safety monitoring system can issue earlydisaster warning based on multi-parameters such as the roof movement, the rock burst, hazard gas, water damage and spontaneous fire etc; After years of R&D effort, both optic sensors and integrated systems have been well advanced. The performance and stability of the sensor system have been widely tested in different applications. , At present, the temperature sensing system has been certified, anumber of other products have been on-site tested and will be gradually deployed in the wider field; The introduction of the fiber-optic sensor hazard monitoring and analyzing platform will play a key role in making our mines safer, greener and more efficient.

Summary