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    THE MCS CORPORATION PROJECTAMEYA SAMPAT & HUY NGUYEN

    Operation Research Methods

    Professor Sharkey

    1!"#!"1

    Introduction/Problem BackgroundThe M$S $orporation% prodcers of the toy '(ino)a**%+ is interested in ,a-i,i.in/ pro0ts

    hi*e ,ini,i.in/ prodction cost2 Actin/ as ad3isors to the co,pany% or /rop as char/ed to

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    0nd the ansers to three 4estions to he*pM$S reach the ,ost cost5e6cient prodction ,ethod2

    The 0rst 4estion as 'Sho*d they re,o3e the )a*anced po*icy that re4ires each of M$S

    prodction faci*ities to prodce the sa,e n,)er of toys7+ The second 4estion as% 'Sho*d

    M$S $orporation insta** 8astProd% a syste, that o*d a**o for faster and cheaper prodction of

    (ino)a**s7+ The third 4estion in3o*3es a /reen initiati3e that the M$S $orporation is prsin/2

    9n order to *oer the car)on e,ission to )e*o the per,itted *i,it of 1" ,etric ton% the co,pany

    has an option to insta** a certain n,)er of so*ar pane*s per faci*ities2 The insta**ation o*d he*p

    redce a cost that certain faci*ities o*d incr that o*d dri3e o3era** cost2

    To anser the 4estions% an ana*ysis as done in e-ce* sin/ Operations Research

    Methods hich co*d )e app*ied to de3e*op a decision choice2 The fo**oin/ report detai*s the

    0ndin/s of the report and i** a*k thro/h the steps sed to co,e to that decision2

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    Remoal o! t"e Polic#$e%ning t"e Problem

    $rrent*y% M$S operates nder the po*icy that each faci*ity i** prodce the sa,e n,)er of

    (ino:a** toys each ,onth2 9n other ords% the faci*ities are +)a*anced+ in that each i** prodces

    e-act*y 1!; of M$S

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    Operation ith :a*ance Po*icy

    Or /rop sed E-ce* So*3er to ca*c*ate ,onth*y prodction cost and shippin/ cost2 :e*o is an

    e-a,p*e of the cost ca*c*ation >for (ece,)er? and an e-p*anation for ho e for,*ated the

    cost2

    Troy% NY'nit&/"

    our

    Energ#()*+/"

    our

    Energ#

    Co&t/Hr

    $eci&ion

    ,ariable&

    (Hr&+

    Time-imit(Hr&+ Co&t

    No. o!Product

    &

    Prodine 1 # "" "21B

    DB21DB1DB 1#"

    BBB2BBBBB#

    B112111111

    Prodine BB

    ;BD2;;;;;;

    1C"2;C";C

    Prod

    ine ; 1 CB

    ;B1;2DD

    DDDF

    DB21DB1D

    B

    (e,a

    nd

    Tota* No2 of

    Prodcts@C##2####

    #CC##2#

    ##CNeark%NProdine 1 B 1" "21D

    FB2D;;;;; 1#" ;#2B

    =CF21####C

    Prodine BB

    =;FD2CB1F12####

    #CProdine ; 1 CB =C=;2CB

    FB2D;;;;;;

    (e,and

    Tota* No2 of

    Prodcts@

    C##2####

    #C

    C##2#

    ##CHarris)r/% PA

    Prodine 1 = " "2"F

    1"2 1#" "=

    ="D2DDDDDF

    Prodine ; ;B

    1#;"#2####

    #CProdine ; "2B ;"" C#"

    B121111111

    (e,and

    Tota* No2 of

    Prodcts@C##2####

    #CC##2#

    ##C

    Tota*cost

    0123.4443

    Tota* Spp*y ;""

    Tota* (e,and ;""

    Table 5b6 Sam7le o! Production Co&t Calculation !or Balance Polic# O7eration

    Para,eter e-p*anation@

    (ecision 3aria)*es@ the ti,e each prodction *ine in a partic*ar factory operates2 They are

    deter,ined )y E-ce* So*3er as an opti,a* so*tion to ,ini,i.e prodction cost2 Since M$S

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    ses the e4a* 'ear and tear+ po*icy% a** three prodction *ines in each factory i** ha3e

    the sa,e operatin/ ti,e2 Each of the decision 3aria)*es has to )e s,a**er than the 1#"

    hor ti,e *i,it% the ,a-i,, a,ont of ti,e a ,achine can operate e3ery ,onth2

    $ostEnergy

    Hour

    EnergyCost

    Hour DecisionVariable.

    $ost is the prodction cost for each

    prodction *ine2 Tota* cost is the s, of a** costs fro, a** prodction *ines2

    No2 of Prodcts Unit aria)*es I (ecision aria)*e2 The tota* n,)er prodcts of each

    factory has to )e e4a* to e-act*y 1!; of the ,onth*y de,and de to )a*ance po*icy Tota* cost is hat E-ce* So*3er tries to ,ini,i.e2 9t is the prodction cost for that ,onth >in

    this case (ece,)er?2

    Para,eter e-p*anation@

    J Units shipped@ the a,ont of prodcts shipped fro, a partic*ar factory to a partic*ar

    destination2 These are deter,ined )y E-ce* So*3er to ,ini,i.e the tota* shippin/ cost2 The

    tota* a,ont of nits shipped fro, each factory has to )e e4a* to the spp*y of that

    factory >i2e2 Tota* No2 of prodcts in Ta)*e 1)?2 The tota* a,ont of nits shipped to each

    retai*er has to )e e4a* to the de,and of that retai*er2 J of Trips@ the n,)er of trips it takes to ship the a,ont of prodcts fro, one partic*ar

    factory to partic*ar retai*er2 E-a,p*e@ it takes trips to ship ;"" prodcts fro, Harris)r/

    to Pitts)r/h2 Each trip can on*y carry a ,a-i,, of B" prodcts2 These are a*so

    deter,ine )y E-ce* So*3er2

    Tota* $apacity J of Trips I B"2 The J of Units shipped a*ays has to )e s,a**er than

    this n,)er2

    Tota* Unit Shippin/ cost S, >J Units shipped I Shippin/ $osts Per Unit?2 The shippin/

    cost per nit is pro3ided )y M$S in proKect data2

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    Tota* Trip cost S, J of Trips I Shippin/ $osts Per Trip?2 The shippin/ cost per trips

    pro3ided )y M$S in proKect data2

    Tota* $ost Tota* Unit Shippin/ cost L Tota* Trip cost2 This is the shippin/ cost and the

    o)Kecti3e fnction that E-ce* So*3er tries to ,ini,i.e2

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    8or each ,onth% ta)*es *ike a)o3e are created to ca*c*ate the operation cost2 The operation cost

    is the s, of shippin/ cost and prodction cost2 The res*ts are recorded in the Ta)*e 1d )e*o2

    Tota*(e,and

    Prodction$ost> ith:a*ance?

    Shippin/cost>ith:a*ance?

    Operationcost ith:a*anceMonth

    anary 1=B 1CFF12= 11D2B# 1F"F2FD

    8e)rary 1=CB1D#2#F 1;"B21# 1FFC2DB

    March 1BB 1FB;2FC 1;F2# "BD;2;

    Apri* 1BCB 1FDDB2B 1;D=2F# 1C"21

    May 1=B" 1D;"C2"# 1;==2" 1F#B12B

    ne 1=D" 1D#DB2D 1;=C21 "";2F=

    *y 1=;" 1D"B=2B= 1;B#2D; 1F=112;C

    A/st 1B"" 1DF;D2;; 1;;2=D "C"2D1

    Septe,)er 1;"" 1#=1;2 1CC2;C 1C#F"2BF

    Octo)er 1=CB 1D#2#F 1;""2CD 1FF;2=D

    No3e,)er 1DCB ;#C2F 1B"D2D" B1D12C

    (ece,)er ;"" F";D2CD 1DB;2"; ;"DF12D1

    Tota*

    ;C=D#2C" 1#BBD2BB B="=B2B

    Table 5d6 Mont"l# O7eration co&t 8it" Balance Polic#

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    Operation ithot :a*ance Po*icy

    Usin/ the si,i*ar techni4e as descri)ed a)o3e ith operation ith )a*ance po*icy% ith the

    e-ception of the de,and constraint >the tota* n,)er prodcts of each factory has to )e e4a* to

    e-act*y 1!; of the ,onth*y de,and de to )a*ance po*icy5Ta)*e 1) para,eter e-p*anation?% e

    o)tained the operation cost ithot the )a*ance po*icy2 9n addition% the prodction cost and

    shippin/ are done si,*taneos*y2 The e-a,p*e of an inte/rated ,ode* >for *y? is shon )e*o2

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    The )a*ance po*icy is re,o3ed so each factory is free to prodce as ,any prodcts as they can

    ithot de,and constraints as *on/ as their tota* prodction e4a*s the tota* de,and2 The

    spp*y constraints >the tota* a,ont of nits shipped fro, each factory has to )e e4a* to the

    spp*y of that factory% i2e2 tota* no2 of prodcts? sti** re,ain2 8or e-a,p*e% Troy prodces ;"

    prodcts% hich ,eans on*y a ,a-i,, of ;" nits can )e shipped fro, Troy2 Since the ,ode*

    is no inte/rated% the o)Kecti3e fnction is no to ,ini,i.e the Tota* $ost > Unit shippin/ cost

    L Tota* Trip $ost L Tota* Prodction $ost? instead of to separate o)Kecti3e fnction as in )a*ance

    po*icy operation2 This Tota* $ost is ca*c*ated for each ,onth and recorded in the ta)*e )e*o2

    Tota* (e,and

    Operation cost ithot

    :a*ance Po*icyMonth

    anary 1=B 1B;BC2FB

    8e)rary 1=CB 1BDD2F"

    March 1BB 1#=C;21B

    Apri* 1BCB 1C=D21;

    May 1=B" 1B#C#2;F

    ne 1=D" 1BFD121B

    *y 1=;" 1B="#2

    A/st 1B"" 1#1F2"D

    Septe,)er 1;"" 1;CD12B

    Octo)er 1=CB 1BF;F2CC

    No3e,)er 1DCB 1""F2=1

    (ece,)er ;"" #;12D;

    Tota* 1DD1" "B#12

    Table 5!6 Mont"l# O7eration co&t 8it"out

    Balance Polic#

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    Com7ari&on

    8ro, Ta)*e 1d and 1f% the ta)*e )e*o is created in order to co,pare the cost re/ardin/ )a*ance

    po*icy2

    Tota*(e,a

    nd

    Operationcost ith:a*ancePo*i3icy

    Operation costithot :a*ance

    Po*icy

    Percentof

    sa3in/sMonth

    anary 1=B 1F"F2FC#C 1B;BC2FB;; "21

    8e)rary 1=CB 1FFC2DB 1BDD2F "2;

    March 1BB "BD;2;== 1#=C;21B;; "2"

    Apri* 1BCB 1C"21 1C=D21; 1D2F

    May 1=B" 1F#B12B11 1B#C#2;D#C "2

    ne 1=D" "";2F== 1BFD121=C; "2

    *y 1=;" 1F=112;CF 1B="#21# "2#

    A/st 1B"" "C"2D1;; 1#1F2"D "21

    Septe,)er 1;"" 1C#F"2BF11 1;CD12B;; 21

    Octo)er 1=CB 1FF;2=C#C 1BF;F2C##C "2"

    No3e,)er 1DCB B1D12C1#C 1""F2="#C 1#2#

    (ece,)er ;"" ;"DF12D"DF #;12D#C 1=2D

    Tota* B="=B2=# "B#12 1F2

    Tota* Sa3in/s 93439.1:3 50.;Table 5g Total O7eration Co&t& Com7ari&on regarding

    Balance Polic#

    Conclu&ion

    After re3iein/ ta)*e 1/% it as deter,ined that the ,ost cost eecti3e choice o*d )e to

    operate the faci*ities ithot )a*ance2 here )a*ance is de0ned as 'prodction *e3e*s are thesa,e2+ The 0ndin/s indicate that the tota* cost of operatin/ ith )a*ance is B=%"=B2= and the

    tota* ithot )a*ance )ein/ "B%#122 This o*d ,ean a sa3in/s of =D%CD=2"2 Ths% a

    choice to choosin/ a prodction syste, ithot )a*ance po*icy o*d )e the )est ay of

    reachin/ M$S $orporation

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    In&tallation o! $e%ning T"e Problem

    As ,entioned )efore% M$S $orporation as cha**en/ed ith the 4estion of hether or not

    to insta** a ne syste, ca**ed '8astProd2+ This syste, as desi/ned not on*y to rep*ace the

    e-istin/ prodction *ine% )t it as desi/ned to trn ot (ino:a**s at a faster rate and conser3e

    ,ore ener/y2 A*tho/h the choice to insta** this ne syste, see,s tri3ia*% the decision asco,p*icated )y the re4ire,ent that M$S $orporation had to prchase a ne syste, for each of

    their factories in order for any dea* to occr2

    9n order to ,ake any decisions and ha3e ,ore *e3era/e drin/ a ne/otiation% M$S

    $orporation re4ested that their 'reser3e price+ )e ca*c*ated2 The 'reser3e price+ as the

    ,a-i,, a,ont that M$S $orporation as i**in/ to pay for a certain type of contract2 :e*o

    are the series of steps sed to ca*c*ate and the reser3e prices of the to types of syste,s2

    Anal#&i&

    e took si,i*ar approach as e did ith the re,o3a* of po*icy pro)*e,2 The operation costs ereca*c*ated sin/ E-ce* So*3er2 A** the prodction characteristics ere chan/ed to 8astProd

    characteristics2 An e-a,p*e of this is shon in the ta)*e )e*o2

    Troy% NY'nit&/"

    our

    Energ#()*+/"

    our

    Energ#

    Co&t/Hr

    $eci&ion

    ,ariable&

    (Hr&+

    Time-imit(Hr&+ Co&t

    No. o!Produc

    t&

    Prod ine1 D ;"" "21B

    ;12F===== 1#"

    1;=12#####C

    BB2BBBBB#

    Prod ine

    D ;""

    1;=12###

    ##C

    BB2BBB

    BB#Prod ine; D ;""

    1;=12#####C

    BB2BBBBB#

    (e,and

    Tota* No2 of

    Prodcts@C##2###

    ##CC##2#

    ##CNeark%NProd ine1 D ;"" "21D

    ;12F===== 1#"

    1;=12#####C

    BB2BBBBB#

    Prod ine D ;""

    1;=12#####C

    BB2BBBBB#

    Prod ine; D ;""

    1;=12#####C

    BB2BBBBB#

    (e,and

    Tota* No2 of

    Prodcts@C##2###

    ##CC##2#

    ##CHarris)r/% PAProd ine1 D ;"" "2"F

    ;12F===== 1#"

    1;=12#####C

    BB2BBBBB#

    Prod ine D ;""

    1;=12#####C

    BB2BBBBB#

    Prod ine; D ;""

    1;=12#####C

    BB2BBBBB#

    (e,and

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    Tota* No2 of

    Prodcts@C##2###

    ##CC##2#

    ##C

    Tota*cost 514:

    Tota* Spp*y ;""

    Tota* (e,and ;""Table a6 Sam7le o! =a&t Production Co&t Calculation !or Balance Polic#

    O7eration !or $ecember

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    To /et an nderstandin/ of ho ,ch M$S $orporation as i**in/ to pay% the cost of operatin/

    the pre3ios syste, for three years ith )a*ance and ithot )a*ance as ca*c*ated and

    co,pared to the cost of operatin/ the 8astProd ith )a*ance and ithot )a*ance2 The ta)*e

    )e*o shos or 0ndin/s2

    NormalO7eration

    co&t 8it"BalancePolic#

    =a&tProdO7eration

    co&t 8it"BalancePolic#

    NormalO7eration

    co&t 8it"outBalancePolic#

    =a&tProd

    O7erationco&t 8it"

    Balance Polic#Month

    anary 1F"F2FC##C D#FF2D1 1B;BC2FB;;; #CD2D"D;;;

    8e)rary 1FFC2DB F"=D2F"BBB# 1BDD2F #FC12=B

    March "BD;2;=== F;;B2B1 1#=C;21B;;; C1=2D1##C

    Apri* 1C"21 F#B;2C1 1C=D21; C;#B2F1D;;;

    May 1F#B12B111 DFB#2#FBBB# 1B#C#2;D##C #DD12B;###C

    ne "";2F== F11C211CCD 1BFD121=C;; #FD=2=F

    *y 1F=112;CDF DD#=2;D=== 1B="#21# #C1;21"D##C

    A/st "C"2D1;;; F"C2=D 1#1F2"D C";12=###C

    Septe,)er 1C#F"2BF111 D1"2;#DDDF 1;CD12B;;; #1B#2;;###C

    Octo)er 1FF;2=C##C F"==2B; 1BF;F2C###C #FBF2FBD;;;

    No3e,)er B1D12C1##C 11;B2BB 1""F2="##C DC"F2#F1##C

    (ece,)er ;"DF12D"DDF 1;FD2";111 #;12D##C 1"B;B2F=

    Tota* B="=B2=BD 11B;112"=BD "B#12 DD1D121"=

    ;5year Tota* 4?52:.4242 29:022.5242 ?5:432.?? ?9:92.25; Year(ierence =1#"2# ;B1="2;=D

    Ta)*e Operation $ost $o,parison Ta)*e

    9n order to deter,ine the reser3e price% the prodction costs >for nor,a* operation ith

    )a*ancin/% 8astProd ith )a*ancin/% nor,a* operation ithot )a*ancin/ and 8astProd ithot

    )a*ancin/? ere ca*c*ated )y s,,in/ the ,onth*y rate for a 1 ,onth period% ith n,)ers at

    the top of the co*,n representin/ anary and the )otto, )ein/ (ece,)er2 This then as

    ,*tip*ied )y three as the co,pany re4ested a three year period to )e ana*y.ed2 Then the

    dierence as taken of the respecti3e syste,s and their ne conterparts to deter,ine the

    reser3e price of a syste, )a*anced and n)a*anced2

    Conclu&ion

    9n this speci0c sitation% M$S $orporation did not re4est a speci0c decision to )e ,ade2

    9nstead% they asked to 0nd the 'reser3e price+ that represents the ,a-i,, price they ere

    i**in/ to pay for a certain type of contract2 The reser3e price for a syste, that ses )a*ancin/

    as =1#%"2#" and the reser3e price for a syste, ithot )a*ancin/ a,onted to

    ;B1%="2;B2 :ased so*e*y o these n,)ers% M$S $orporation o*d ha3e to pay ,ore ,oney

    for a syste, that ses )a*ancin/ than a syste, that doesn

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    Im7lementing t"e @reen Initiatie$e%ning t"e Problem

    8o**oin/ the e3er /roin/ trend of /oin/ /reen and the desire to )e in co,p*iance ith ftre/o3ern,ent restrictions% M$S $orporation desired to 'redce their ,onth*y co,)stion

    e,issions to *ess than or e4a* to 1" ,etric tons across its faci*ities2+ To do this% they are *ookin/

    into prchasin/ so*ar pane*s that o*d ha3e a *ife cyc*e of 03e years and a**o the co,pany to

    recei3e a credit of 2 ,etric tons of e,issions ,onth*y for e3ery pane* insta**ed2 The pane*s

    o*d )e ot0tted at certain *ocations and o*d prodce ener/y for 1""" Q hors2 Each pane*

    cost 1D"""2 9n addition% M$S $orporation can prchase car)on credits to oset e,issions o3er

    their thresho*d2 So ith that infor,ation% M$S $orporation o*d *ike to kno ho ,any so*ar

    pane*s to prchase and ho ,any car)on credits they sho*d prchase at a speci0c price for

    car)on credit2

    Anal#&i&

    The ana*ysis i** )e done separate*y for the to cases@ )a*ance sp*ittin/ po*icy and opti,a*

    sp*ittin/

    :a*ance Sp*ittin/ Po*icy

    8irst% e ca*c*ated the tota* a,ont of car)on credit needed for each ,onth and the n,)er of

    so*ar pane*s and their opti,a* *ocations2 At this sta/e% the price of a car)on credit is nknon so

    e te,porari*y ass,ed car)on credit prchase does not e-ist for ca*c*ation prposes2

    e se the sa,e ta)*e that e sed for pro)*e, 1>re,o3a* of po*icy?2 To this ta)*e% e added

    to 3aria)*e co*,ns@ e,issions per prodcts and tota* e,issions2 A so*ar pane* ta)*e is a*so

    added to ca*c*ate the cost of so*ar pane*s and ho to *ocate so*ar pane* p*ace,ent so that the

    cost is ,ini,a*2 An e-a,p*e of or ca*c*ation >for No3e,)er? is in ta)*e ;a on the fo**oin/

    pa/e2

    Para,eter e-p*anation@

    Tota* E,ission e,ission per prodct I J prodcts2 This /i3es the a,ont of e,ission of

    each prodction *ine2 The tota* e,ission of the ho*e co,pany as a*so ca*c*ated as the

    s, of a** e,ission2

    J so*ar pane*s@ the n,)er of so*ar pane*s are p*aced at a partic*ar factory deter,ined

    )y E-ce* So*3er

    $ost!,onth@ $ost of ha3in/ an e-tra so*ar pane*2 Each so*ar pane* cost 1D%""" o3er 03e

    years hich is an e4i3a*ent of ;""!,onth

    Qh!Unit@ each so*ar pane* pro3ides its factory 1""" kh of free ener/y2 The tota* Qh is

    the tota* a,ont of free ener/y each factory /ets2

    Tota* $ credits@ 2 I J so*ar pane*s2 Tota* car)on credit that a factory /ets for insta**in/

    so*ar pane*s2

    Ener/y cost sa3e tota* Qh I ener/y cost >Q? per hor2 The a,ont of ,oney each

    factory sa3es de to free ener/y pro3ided )y so*ar pane*s2 This has to )e s,a**er than the

    s, of prodction cost of that factory2

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    E,ission 5 so*ar car)on credits tota* e,ission 5 tota* $ credit2 This n,)er has to )e

    *oer than 1" >,etric tons? in order to ,eet the Green 9nitiati3e re4ire,ent2

    So*ar $ost J so*ar pane*s I cost!,onth2 The tota* cost of insta**in/ a** so*ar pane*s in

    that ,onth2

    Tota* cost s, >cost? L so*ar cost 5 s, >ener/y cost sa3e?2 The tota* cost of prodction2

    A** other para,eters are e-p*ained pre3ios*y in re,o3a* of po*icy pro)*e,2

    E-ce* So*3er is set to ,ini,i.e to tota* tost and retrns tecision taria)*es of tors of each

    factory rn and a,ont of so*ar pane*s each factory insta**ed2

    The res*ts of this ca*c*ation are s,,ari.ed in the ta)*e )e*o2

    J so*ar

    pane*s

    an 8e) Mar Apr May n * A/ Sep Oct No3 (

    Troy% NY " " " " " " " " " " " "

    Neark% N = # D ; = ; B " = 1F ;

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    Harris)r/%

    PA

    " " " " " " " " " " " "

    $ost so*ar 1D;

    1

    1F1"

    ;

    1FFC

    =

    "D=

    B

    1D##

    C

    1F1#

    #

    1D=1

    B

    1FB;

    D

    1#=

    1;

    1F1"

    ;

    BFB

    ;

    ;

    F$ credit

    needed

    "2;C

    =B

    "2C;

    DB

    121"

    #

    12=#

    ##

    "2BB

    #B

    "2CC

    =F

    "2=1

    "F

    "2F

    "#

    " "2C;

    DB

    ;2#B

    "C

    #

    =Ta)*e ;) So*ar pane*s ana*ysis

    e rea*i.e that no ,atter ho ,any so*ar pane*s M$S $orporation need% they i** *ocate the, atNeark% N for opti,a* cost2 Hence% e kno that the e-tra cost that each so*ar pane* )rin/s is

    ;""5 1""">21D? 1"!,onth or 1=="!year >)ecase each so*ar pane*s cost ;"" )t sa3e

    1""" Qh at the ener/y cost of 21D!Qh in Neark?2

    Ne-t% e do the ana*ysis to he*p M$S decide the n,)er of pane*s to )y dependin/ on price2

    The a*/orith,@ e increase price of car)on credit fro, "!car)on credit nti* the e-tra cost of

    )yin/ a** car)on credit is e4a* or hi/her than the e-tra cost of )yin/ a** car)on credit and one

    so*ar pane*2 e keep repeatin/ the process for n a,ont of so*ar pane*s >i2e2 e increase price of

    car)on credit nti* the e-tra cost of )yin/ a** car)on credit and n so*ar pane*s is e4a* or hi/her

    than the e-tra cost of )yin/ a** car)on credit and nL1 so*ar pane*s?2 The reason that thisa*/orith, orks is that% as the price of car)on credit increases% or de,and for car)on credit

    prchase decreases and or de,and for so*ar pane*s increases2 The ta)*e )e*o shos the

    ca*c*ation2 $ase 1 represents the decision and cost hen M$S )ys n so*ar pane*s% case

    represents the decision and cost hen M$S )ys nL1 so*ar pane*s2

    The E-ce* So*3er i** try to ,a-i,i.e $ credit price fro, " nti* the tota* e-tra cost of case 1

    e4a* or )are*y srpasses the cost of case 2 The res*ts )e*o can )e interpreted as if a car)on

    credit price is #B=2BB or )e*o it is opti,a* for M$S to )y " so*ar pane*s and on*y prchase

    $ar)on credit to ,eet their /reen initiati3e2

    Para,eter E-p*anation@

    $ credit price@ the price for one car)on credit2 This is the sa,e for )oth cases2 This 3a*e is

    increased fro, " nti* the tota* e-tra cost 1 tota* e-tra cost 2

    J so*ar pane*s@ the n,)er of so*ar pane*s prchased for each case2

    So*ar pane*s e-tra cost J so*ar pane*s I 1==" )ecase each so*ar pane*s cost e-tra

    1=="!year2

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    $ credit needed@ the tota* a,ont of car)on credit that /oes o3er 1" ,etric ton *i,it and

    need to )e co,pensated )y either so*ar pane*s or $ar)on credit prchase

    $ credit 5 so*ar credit $ credit needed 5 "2 I J so*ar pane*s2 The a,ont of $ar)on

    credits *eft after sin/ so*ar pane*s car)on credit aka the car)on credit needed to )e

    prchase

    $ credit prchase cost $ credit price I >$ credit 5 so*ar credit?2 The cost each ,onth to

    prchase car)on credit2 This cost is not app*ied for ,onths that ha3e their >$ credit 5 so*ar

    credit? 3a*e s,a**er or e4a* to "% sch as Septe,)er in this e-a,p*e2

    Tota* e-tra cost So*ar pane*s e-tra cost L $ credit prchase cost2

    8ro, the ana*ysis% the res*t ta)*e )e*o is created2 The ta)*e shos the ran/e of $ar)on credit

    price and the opti,a*n,)er of so*ar pane*s sho*d )e prchased >e2/2 9f the price of car)on

    credit is 1""">hich is )eteen FF12C1 and 1B#=2C% then it is opti,a* for M$S to )y e-act*y

    for so*ar pane*s?2 hen the price is a)o3e FF=121F% it is si,p*y not )ene0cia* for M$S to )y

    any $ar)on credits and they sho*d insta** a** ;= so*ar pane*s2 At prices sch as ;#"" or C""%

    there are ,*tip*e opti,a* so*tions for ho ,any so*ar pane*s sho*d )e )o/ht2 9t depends on

    the co,panycost of insta**ation% cost of ,aintenance? to

    decide2

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    $ar)on creditPrice >per car)on

    credit?

    Opti,a*n,)erof so*arpane*s8ro, To

    "#B=2B=B

    =B "

    #B=2B=B=B

    ##21C= 1

    ##21C=

    D1=2CB=1

    D1=2CB=1

    FF12C"CC1 ;

    FF12C"CC1

    1B#=2CD =

    1B#=2CD

    "=F2#;; B

    "=F2#;; ="" #

    ="";"D#2#

    B= C;"D#2#

    B= ;#"" D

    ;#"" F

    ;#"" 1"

    ;#"" 11

    ;#"" 1

    ;#"" 1;

    ;#"" 1=

    ;#"" 1B

    ;#"" 1#

    ;#"" 1C

    ;#""BC==2"=

    =; 1DBC==2"=

    =; C"" 1F

    C"" "

    C"" 1

    C""

    C"" ;

    C"" =

    C"" B

    C"" #

    C"" C

    C"" D

    C"" F

    C"" ;"

  • 8/9/2019 OR Final Project Back Work

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    C"" ;1

    C"" ;

    C""FF=121F

    1B ;;

    A)o3e FF=121F ;=Ta)*e ;d

    Opti,a* Sp*ittin/

    e app*y a si,i*ar ,ethod for opti,a* sp*ittin/2 8irst% e ca*c*ated the tota* a,ont of car)on

    credit needed for each ,onth and the n,)er of so*ar pane*s and their opti,a* *ocations2 The

    res*ts are shon )e*o2

    J so*arpane*s

    an 8e) Mar Apr May n * A/ Sep Oct No3 (ec

    Troy% NY " " " " " " " " " " C

    Neark% N " " " " " " " " " " " "

    Harris)r/% PA " " " " " " " " " " " "$ar)on$redit " " " " " " " " " "

    12;C#

    =2;FD

    $ost dierenceF#D2

    FF ;;""

    Ta)*e ;e

    e noticed that No3e,)er and (ece,)er are the on*y to ,onths that e-ceed the $ar)on *i,it2

    e a*so rea*i.ed that M$S $orporation i** need to *ocate so*ar pane*s at Troy% NY for opti,a*

    cost2 Hence% e kno that the e-tra cost that each so*ar pane*s )rin/ is ;""5 1""">21B? 1B"!,onth or 1D""!year >)ecase each so*ar pane*s cost ;"" )t sa3e 1""" Qh at the

    ener/y cost of 21B!Qh in Troy?2

    Ne-t% e do the ana*ysis to he*p M$S decide on the n,)er of pane*s to )y dependin/ on price2

    e app*y the sa,e a*/orith, that e sed for )a*ance sp*ittin/2 Hoe3er% for the opti,a*

    sp*ittin/% e add a constraint that the a,ont of ener/y sa3es a*ays has to )e s,a**er than the

    a,ont of ener/y sed at that factory2 This constraint did not appear on the ana*ysis for )a*ance

    sp*ittin/ )ecase it is a*ays tre for that scenario2

    An e-a,p*e of the e-a,p*e is shon on the ne-t pa/e2 The para,eter stays the sa,e e-cept@

    So*ar pane*s prchase cost ;#"" I so*ar pane*s2 The cost of prchasin/ so*ar pane*s is

    sed instead of e-tra cost >prchase cost5ener/y sa3in/ cost?2

    Tota* ener/y sed in Troy@ the ,a-i,, a,ont of ener/y that can )e sa3ed sin/ so*ar

    pane*s2

    Ener/y sa3in/ cost Min >tota* ener/y sed in Troy I 21B% J so*ar pane*s I 1B"?2

    $onstraint that the a,ont of ener/y sa3es a*ays s,a**er than the a,ont of ener/y

    sed at that factory2

    Tota* cost so*ar pane*s prchase cost L $ credit prchase cost 5 ener/y sa3in/ cost

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    $ase 1

    $ase

    $credi

    tprice

    Jso*arpane

    *s

    $credi

    tprice

    Jso*arpane

    *s

    (ecision3aria)*e

    552:5

    1552:

    5

    So*arpane*s

    prchase cost>1

    yr?

    CB#""

    CF"

    "Tota*

    an 8e) Mar Apr May n * A/ Sep Oct No3 (ec

    $ creditneeded

    " " " " " " " " " "12;C

    #=2;FD

    $ credit5 so*ar

    credit>case 1?

    5=2 5=2 5=2 5=2 5=2 5=2 5=2 5=2 5=2 5=25

    2D=

    "21FD

    $ credit5 so*ar

    credit>case ?

    5=2= 5=2= 5=2= 5=2= 5=2= 5=2= 5=2= 5=2= 5=2= 5=2=5

    ;2"=

    5"2""

    $ creditprchase cost 1

    " " " " " " " " " " " B" B"

    $ creditprchase cost

    " " " " " " " " " " " " "

    Tota*Ener/ysed in

    Troy

    ;"#

    ;"#

    #;#1

    D;DF

    "CD

    ;"#

    1D#B#

    =;;;

    D11121

    =;;;

    B=CB"

    DF

    Ener/ysa3in/

    cost>case 1?

    ;1B"

    ;1B";1B

    ";1B"

    ;"=12C

    ;1B"

    CFD2;

    ;1B"11#

    2C;1B"

    ;1B"

    ;1B";B="

    C

    Ener/ysa3in/

    cost>case ?

    ;;""

    ;;"";;"

    ";;""

    ;"=12C

    ;;""

    CFD2;

    ;;""11#

    2C;;""

    ;;""

    ;;"";#CB

    C

    O)Kecti3e

    fnction

    552:5

    Total co&t

    5

    Total co&t

    ===;2;;;;

    ===;2;;;;

    Ta)*e ;f $ar)on Prchase Price 3s2 So*ar pane*s ana*ysis

    8ro, the ana*ysis% the res*t ta)*e )e*o is created2 The ta)*e shos that the ran/e of $ar)on

    credit price and the opti,a*n,)er of so*ar pane*s sho*d )e prchased2 hen the price is

    a)o3e 11;B"2F% it is si,p*y not )ene0cia* for M$S to )y any $ar)on credits and they sho*d

    insta** a** so*ar pane*s2 At prices sch as =B"" or FCB"% there are ,*tip*e opti,a* so*tions

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    for ho ,any so*ar pane*s sho*d )e )o/ht2 9t depends on the co,pany preferences and!or

    n*isted costs >cost of insta**ation% cost of ,aintenance? to decide2

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    $ar)on creditPrice >per

    car)on credit?

    Opti,a*n,)erof so*arpane*s8ro, To

    " =B"" "

    =B"" 1

    =B""

    =B"" ;=B"" =

    =B"" B

    =B""=CDC2

    ;= #=CDC2

    ;= F""" C

    F"""F###2#

    #C DF###2#

    #C FCB" F

    FCB" 1"

    FCB" 11

    FCB" 1

    FCB" 1;

    FCB" 1=

    FCB" 1B

    FCB" 1#

    FCB" 1C

    FCB"

    1"""D2

    ;; 1D1"""D2;; 1"B"" 1F

    1"B""11"=12

    #C "11"=12

    #C11;B"2

    F 1

    A)o3e 11;B"2F

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    Conclu&ion

    Balance S7litting O7timal S7litting

    $ar)on creditPrice >per car)on

    credit?

    Opti,a*n,)erof so*arpane*s

    $ar)on creditPrice >per

    car)on credit?

    Opti,a*n,)erof so*arpane*s

    8ro, To 8ro, To

    "#B=2B=B

    =B " " =B"" "#B=2B=B

    =B##21

    C= 1 =B"" 1##21

    C=

    D1=2CB

    =1 =B"" D1=2CB=1

    FF12C"CC1 ; =B"" ;

    FF12C"CC1

    1B#=2CD = =B"" =

    1B#=2CD

    "=F2#;; B =B"" B

    "=F2#;; ="" # =B""

    =CDC2;= #

    ="";"D#2#

    B= C=CDC2

    ;= F""" C

    ;"D#2#B= ;#"" D F"""

    F###2##C D

    ;#"" FF###2#

    #C FCB" F

    ;#"" 1" FCB" 1"

    ;#"" 11 FCB" 11

    ;#"" 1 FCB" 1

    ;#"" 1; FCB" 1;

    ;#"" 1= FCB" 1=

    ;#"" 1B FCB" 1B

    ;#"" 1# FCB" 1#;#"" 1C FCB" 1C

    ;#""BC==2"=

    =; 1D FCB"1"""D2

    ;; 1DBC==2"=

    =; C"" 1F1"""D2

    ;; 1"B"" 1F

    C"" " 1"B""11"=12

    #C "

    C"" 111"=12

    #C11;B"2

    F 1

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    C"" A)o3e 11;B"2F

    C"" ;

    C"" =

    C"" B

    C"" #

    C"" C

    C"" D

    C"" FC"" ;"

    C"" ;1

    C"" ;

    C""FF=121F

    1B ;;

    A)o3e FF=121F ;=Ta)*e ;h

    After a thoro/h ana*ysis of the data% it as deter,ined that the decision to )y ,ore car)on

    credit o*d ha3e to )e ,ade dependin/ on the crrent sitation at the ti,e2 ith that )ein/said% the research shoed that price ran/es co*d )e ,ade >reference car)on credit price ran/es

    in ta)*e ;h? and then co*d dictate ho ,any so*ar pane*s the co,pany sho*d insta**2

    Referencin/ ta)*e ;h% the co,pany co*d *ook at the price of the crrent car)on credit and then

    insta** the opti,a* choice of so*ar pane*s% fo**oed )y prchasin/ ,ore car)on credits if need )e2

    This so*tion to the pro)*e, o*d a**o the M$S $orporation the a)i*ity to esti,ate ho ,any

    car)on credits and so*ar pane*s to )y in the ftre2