STRIVING TO SUPPLY THE MOST PRECISELY

ENGINEERED PRODUCT ON THE MARKET

OriginalEngineering& Design

‘Using the very latest technology

to deliver the best results’

Original Ltd has a broad range of experience and expertise covering many areas of automotive engineering. Specialisms of our designers, engineers and retained consultants include:

Mount Kit Brackets

The company has adopted the vehicle manufacturers’ formal methods for design and validation. The Development Process Gate System is a unified development creation process designed to produce a reliable, robust and cost effective solution.

ValidationSpecialist automated FEA tools design out failure at the concept stage by reducing local

Belt drive engineering Design requirements capture

Finite element analysis (FEA) Material sciences and production methods

Rapid prototyping and manufacture Computational fluid dynamics

Advanced design tools Thermodynamics

Formal 8-D processes Refrigeration system engineering

Noise vibration and harshness (NVH)

stress concentrations. FEA allows working conditions to be accurately simulated by applying loads, force, pressure and torque at appropriate levels and to guard against failure in extreme operating conditions.

Original Ltd sets design criteria safely above maximum working levels - providing the user with additional peace of mind for product reliability and robustness.

Original Ltd designs refrigeration, electrical and hydraulic bespoke FEADS (Front End Auxiliary Drive Systems) such as mount kits for auxiliary drives for mobile or fixed installations which require air conditioning, plus a growing range of complete systems.

‘Lifetime warranty on Original Ltd castings!’

For more information 0345 50 50 222

“I have used Original’s Mount Kits

for over 10 years and have had very

little problems.

On the 2 occasions in 10 years we

have had an issue, Original have

sent out an engineer straight away

to look at the problem, and help us

resolve it.

I have no problem in

recommending Original’s Mount

Kits to anyone, I did so again the

other day.”

Phil Miles - Marshall Fleet Solutions

Rapid prototypingBefore Original Ltd products are signed off for production, prototype resin models are prepared using the company’s in-house rapid prototyping (RP) machine.

Prototype models enable each design to be verified within a short time frame on the actual vehicle. The design is checked to the required specification and the model proved ready for production.

Casting accuracyOriginal Ltd FEAD mount kits are based around precision engineered castings - a technically superior process than fabricated alternatives. This enables manufacturing consistency and repeatability meeting the requirements of ISO belt drive standards.

Kits are designed and engineered to vehicle manufacturer specifications and parameters using the same CAD systems and methodologies, resulting in close technical synergies and development co-operation.The castings are designed and built to be robust, with optimal strength and stiffness, delivering high levels of performance and a long service life.

The kits are easy and quick to install – fit first time, every time with 100% alignment - no additional drilling, tapping, cutting or forming are required.

ApplicationsAir conditioningOrignal Ltd can specify and supply the most suitable compressor along with the specific FEAD kit for vehicles requiring additional A/C e.g. minibuses and small coaches where passenger space requires cooling.

RefrigerationOriginal Ltd can specify and supply the most suitable compressor, along with the specific FEAD kit, for vehicles requiring refrigeration e.g. home shopping delivery and catering vehicles.

Power generationOriginal Ltd FEAD mount kits can be supplied to take an additional alternator to provide electrical power from the engine. Being independent of the vehicle’s electrical system, the need for mobile generators is avoided.

WarrantyOriginal Ltd FEAD castings carry a lifetime warranty. All serviceable parts carry either a 12 month warranty or the specified service mileage - whichever comes first.

www.originaldesign.com

FACT: Original Ltd have in excess of

70,000 kits currently in service for

air conditioning, refrigeration and

power generation applications,

with exports to more than 20

countries to date.

‘High performance designed for mobile tyre inflation, changing and servicing application’

Delivering immediate, on-demand compressed airThe Original VR70 system delivers immediate, on-demand compressed air. With the vehicle engine at operating temperature, press the button and within seconds the Original VR70 is ready to deliver up to 2.0m³/min, 70 cfm, 12 bar, or 175 psi. Factory-set, built-in controls match the vehicle’s rpm to specific requirements to ensure smooth and economic operation, with reduced fuel consumption and noise level.

Integrated with the vehicleThe Original VR70 is totally integrated within the vehicle space envelope; It does not compromise the drive-train, chassis or payload area. There are no ground clearance restrictions and minimal impact on vehicle payload.

Original VR70Compressor system advantages:

• Approximate total Original VR70 system weight is 73 Kg (including oil fill).

• One light weight tank/separator with easy accessible filtration.

• Patented low profile modulating high flow inlet valve with air filter.

• Cast mounting brackets result in easy installation.

• Fast customer support. • Trained certified installers.

Engineering specification:• Each system is individually designed

specifically for the vehicle and is engineered in collaboration with OEM engineers including full FEA and stress analysis of complete drive system.

Compressor output 0.56-2m³/m,20–70 cfm

Operating voltage 12v

Engine operating speed 1400-2500 rpm

Pressure output 7-12 bar, 100-175 psi

Power source Vehicle drive belt

Engine mounted Yes

System weight 73kg, 162.2lb

Engagement Electromagnetic clutch

Oil capacity 6L

Oil separator BSEN286 pt1

Oil carryover 2ppm

Filters Spin-on

System operating management

Electronic control system

Protection

Over pressure and over temperature shut off, automatic travel dis-engagement and blow down

Health and safety Remote start/stop facility

Operating temperature -48oC - +40oC

Document Ref: WBGENG v.1.1 TS 120214

Original Ltd Unit 52 Atcham Business ParkShrewsbury, ShropshireSY4 4UG

Tel: +44 (0)345 50 50 222Fax: +44 (0)345 50 50 223sales@originaldesign.comwww.originaldesign.com

Disclaimer The contents of this publication are correct at time of publication.  Original Limited reserves the right to vary, modify or change any of its products, services or specifications including those described or referred to in this publication at any time without prior notice.