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Our approach to every overhaul programme is the same — treat each one differently Our local support services and resources provide the highest level of client service and world-class performance and reliability with OEM materials and repairs to return your assets back to revenue service faster, while reducing your overall cost of ownership. We customise each overhaul to provide the best and most comprehensive support, while optimising the total package to meet client operational and financial targets. So, whether you are looking for a short-term ‘material and labour’ overhaul or a longer- term collaborative arrangement, UGL has a solution that meets each operator’s evolving business requirements. OVERHAUL Electrical equipment Through-life-support

Our approach to every overhaul programme is the same — treat

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Page 1: Our approach to every overhaul programme is the same — treat

Our approach to every overhaul programme is the same — treat each one differently

Our local support services and resources provide the highest level of client service and world-class performance and reliability with OEM materials and repairs to return your assets back to revenue service faster, while reducing your overall cost of ownership.

We customise each overhaul to provide the best and most comprehensive support, while optimising the total package to meet client operational and financial targets.

So, whether you are looking for a short-term ‘material and labour’ overhaul or a longer- term collaborative arrangement, UGL has a solution that meets each operator’s evolving business requirements.

OVERHAULElectrical equipment

Through-life-support

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OverhaulELECTRICAL EQUIPMENT

Safe, efficient, cost effective solutionsUGL offers a diverse range of electrical overhaul services, backed by our Asset Management capability to ensure we can offer solutions from repair and return through to Total Asset Management. Electrical component and overhaul services are provided across a wide-range of Original Equipment Manufacturers (OEMs) components and we work with both OEMs and our clients to get the most out of the operating assets.

UGL seeks to create long-term mutually beneficial relationships with our clients, comprising ongoing repeat work. As our understanding of our clients specific business operations grow we customise the level of support offered to ensure our clients receive the most cost effective solution that delivers the support services they require.

The industries UGL provide electrical manufacture, maintenance and overhaul services for include:

• Passenger and Freight Rail• Above Ground and Under Ground Mining including

Processing Plants• Quarries and Hard Rock Processing Plants• Heavy Industry and Commercial• Power Generation including Renewable Energy

from Wind and Hydro• Agriculture and Food Processing• Water including Desalination and

Water Treatment Plants• Defence

OUR SERVICES• Armature rewinding and repair• Stator rewinding – form and random coil• Brush change-out and repair• Dynamic balancing• Manufacture of cable assemblies• Motor and circuit board thermal imaging• Shaft repair and shaft replacement• PdMA motor diagnostics

FIELD SERVICESUGL’s field services team is capable of completing a wide range of support services including, but not limited to:

• The install and removal of electrical components from our clients sites

• Specialised Motor Management services including Vibration Analysis, PdMA, Laser Alignment and Thermography

• In field Bearing Change-out, Commutator Machining and brush change-outs

• Perform AS3800 Flameproof Equipment code inspections

Separate to this UGL can provide extensive Project Management services to manage scheduled and unscheduled shut-down operations, upgrade or expansion projects or a site maintenance programme.

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Electrical Systems Overhaul | UGL 1

Quality FocusAt UGL we continually strive for improvement in service delivery.All service work conducted is completed in-house at UGL’s facilities to assure quality of outcome. Our processes are subject to rigorous continual testing and refinement in order to provide the best possible outcome. UGL’s skilled workforce uses fit-for-purpose machinery controlled by Australian Quality Assurance (QA) and business management systems.

Repair and overhaul facilities at Broadmeadow, New South Wales; Mackay, Queensland; and Bassendean, Western Australia are open for inspection to view first-hand ISO9001:2008 accredited QA systems which feature:

• Strip-down and assembly teams specific to the task

• Overhauls carried out using Lean principles and high volume requirements managed through a single piece flow overhaul process

• Design control and specification management under a systems engineering framework

• Equipment inspected and certified by independent Quality Control Inspectors

• Overhauls completed in line with OEM maintenance instructions

• Components and sub-assemblies, sourced through accredited suppliers

• All testing completed by trained technicians

All electrical component repairs and overhauls receive a Certificate of Conformance to Australian Standards and all motors tested are fully document and include a test certificate.

Our Commitment to Safety UGL is committed to ensuring that all work completed is as safe as possible and that wherever safety improvements can be made they will be.

The workplace health and safety of all persons employed within UGL, our clients and those visiting the organisation are considered to be of the utmost importance. In line with the importance of workplace health and safety and environment UGL complies with all relevant Acts and Regulations to ensure that the work place is safe and without risk to health.

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2 UGL | Electrical Systems Overhaul

UGL has a standardised service approach; tailoring service offerings to meet critical industry needs and the delivery of high quality product solutions. To reduce turnaround times, UGL continually reviews our service performance and our workshop efficiency, reviews its critical spare parts holding and its available rotable pool.

UGL provides low-risk, reliable and repeatable services through:

• Adoption of 5s and Lean techniques across the implementation of point- of-use tooling and consumables

• Implementation of rigorous project management disciplines to achieve standardised governance methods with full accountability to deliver contracted client requirements

• Underpinning services by material forecasting arrangements, local inventory holdings and logistical arrangements

Our Overhaul ApproachExperience in electrical component overhauls and a client focus approach.

OverhaulELECTRICAL EQUIPMENT

• 100% of the workforce connected to live data in SAP

• Multiple workers able to work on a single service order at one time

• Data recording in real time; work is recorded as it is executed and component information goes live as it is gathered

• Improved quality and quantity of asset data being gathered for RCM driven activities

• A standard workflow irrespective of equipment or motor type

• Fully traceable equipment history records enabling analysis of historic failure modes and compliance with business and regulatory requirements

• Part number/serial number tracking

• Root cause analysis and reporting on motor failures using parts history data, enabling identification of high-failure components

These features of SAM Mobility lead to quantifiable improvements in Mean Time Between Failure (MTBF) and Mean Time Between Repair (MTBR) metrics with improved turnaround times.

Management of the Overhaul ProcessTo provide our clients with the best possible solution UGL manage electrical components at a serial number level using our material resourcing system SAP and through the use of SAM Mobility. UGL has invested heavily into SAM Mobility to ensure work execution efficiency and quality is maximised. SAM Mobility is a direct user interface for workshop employees to UGL’s quality, technical and overhaul process documentation. Mobility also allows for real time data collection and diagnostics and provides:

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Electrical Systems Overhaul | UGL 3

VPI ProcessThe Vacuum Pressure Impregnation (VPI) process involves the cleaning and preheating of the motor windings. The motor windings are then placed inside the pressure vessel and a vacuum is created. Varnish is then released into the vessel to submerge the motor windings prior to pressure being applied. By applying varnish in a pressurised environment the varnish is forced into any voids in the windings or existing insulation resulting in a higher level of electrical insulation integrity and an increase in strength.

The varnish used in our VPI process is a Class H Polyester varnish (IMI 707C). The IMI707C varnish is specified by GE and is recommended and used by UGL as it provides a flexible structural and insulating covering. The flexibility provides resistance to motor vibration and thermal stresses which results in less in-service insulation degradation that causes low IR failures.

The varnish is compatible with and can be applied over the top of existing epoxy varnish to fill cracking or voids in existing insulation.

Spin SeasonerUGL has the latest Cam Industries armature seasoning equipment. This Spin Seasoning machine is used to check the integrity of commutator bars and prevent premature in-service failures caused by breaking or lifting commutator bars. The process works by heating and spinning armatures at high speed to simulate high stress operation. Following the Spin Seasoning process the commutator profile is recorded for any out of tolerance changes to the structure of the commutator.

Automatic UndercutterUGL also has Cam Industries undercutting machines ensuring optimal commutator condition following the reconditioning process. The Automatic undercutter provides uniformity in mica depth and the chamfering of the commutator bars resulting in maximum operating commutation clearing away excess carbon and reducing the potential for electrical tracking and in-service flashovers.

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UGL has an established, tailored maintenance programme of time- based examinations, supported by carefully managed time and duty based overhauls. The key to achieving these optimal results is the use of Reliability, Availability, Maintainability and Safety (RAMS) techniques to identify motor requirements and designated service intervals minimise outage and significant failure events. Our comprehensive maintenance programme helps to increase life cycle asset availability and reliability.

Asset Maintenance PlanningUGL provides complete maintenance plans to protect valuable assets and align maintenance activities to an asset’s usage patterns to maintain operational requirements.

OverhaulELECTRICAL EQUIPMENT

Motor Asset ManagementUGL can provide an end-to-end asset management solution to assist in maintaining asset value and reducing the need for capital expenditure. Some of the solutions we can provide include:

• Providing a maintenance plan with scheduled servicing to improve reliability,

• Improving the overhaul specification of equipment to last longer in service or

• Working with OEM’s and end users to design and install new components to existing equipment to increase performance on current assets and remove the need for costly replacement equipment.

If upgrades are not possible then UGL can complete the cost benefit analysis of replacing existing inefficient motors with new high efficiency motors. The initial purchase price of a motor typically only makes up around 3% of the total lifecycle cost and other factors need to be considered. High efficiency motors can be coupled with a combination of starting and control systems to minimise operating and total lifecycle cost. UGL can provide recommended replacement options that take into account what drive system will produce the most reliable long-term solution, minimise future maintenance requirements and whole of life cost through the use of low energy components.

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Electrical Systems Overhaul | UGL 5

Interested in Motor Asset Management?UGL will come to your site and complete a total site audit of all motors. During the site audit UGL will: • Document all motors and critical spares on your site(s). • Assess the key attributes of the asset with respect to its operating duty cycle for

each individual motor. • Complete PdMA monitoring of critical operation motors to determine motor

baseline operating condition and any potential risks.

Following the analysis of the motor results UGL can provide a maintenance plan where one doesn’t exist including adjust the motor service interval, subject to an engineering review, where possible provide an improvement plan for each motor which may include an improved overhaul specification, new internal components to better suit the application or the recommendation to replace the existing equipment with a suitable drive package to better meet the required application.

Improving Motor ReliabilityUGL is currently working with multiple clients to improve in-service reliability of their electrical components by:• Working to improve overhaul specifications for specific applications• Providing dedicated engineers who complete FMECA analysis on motor fleets and

deliver direct feedback on technology improvements to OEMs• Tailoring maintenance solutions and motor overhaul plans

In partnership, these projects have delivered improved reliability results through:

• Improved asset availability from fewer in-service failures• Lower cost of long-term overhaul

OTHER SERVICES OFFEREDOther services within an asset maintenance programme may include:

• Field service support providing periodic reliability checks

• Holding of critical spares for our clients to support ongoing operations

• Maintenance management and planning, including technical support and reliability management contract administration

• Scheduled services at agreed intervals

• Unscheduled maintenance covering components and materials not supported by a scheduled maintenance or CCO programme are changed on condition and in service failures

UGL’s full maintenance offering can be for both scheduled and unscheduled. Maintenance plans are tailored to the individual requirements and are accomplished through a working with clients to align with operational business needs.

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Flexibility and Convenience

Multiple service centre locationsUGL workshops provide the same high level of quality and competitive pricing through:

• A client focused, experienced maintenance workforce

• An efficient and timely turnaround of motor overhauls

• GE approval and certification

• Mobile repairs

• On-site cleaning, blasting, baking ovens and paint facilities

• Technical support and asset management

UGL can facilitate suitable transport to and from all service centre locations.

Australia

Mackay

Broadmeadow

Bassendean

BASSENDEAN, WESTERN AUSTRALIA• Overhauls completed using lean production

processes

• Low Voltage AC and DC test bays with commercial test capability up to 400A

• Medium and High Voltage test bay with capability to complete 11kV load testing

• B Stage, resin rich epoxy or polyester solids Vacuum Pressure Impregnation (VPI) treatment available

• Commutator spin seasoning

• Dynamic balancing

• Fabrication and pressing

• Horizontal boring

• Machining capability including lathes, milling machine, surface grinders and radial drill

• Overhead cranes to 50t capacity

• Warehousing and inventory management

OverhaulELECTRICAL EQUIPMENT

UGL is able to organise cost effective transport from anywhere in Australia to one of our overhaul facilities. Daily transport is available between Sydney and Melbourne to Broadmeadow, the Pilbara region to Perth and Brisbane to Mackay. All motors tested are fully documented and include a test certificate.

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Electrical Systems Overhaul | UGL 7

Australia

Mackay

Broadmeadow

Bassendean

MACKAY, QUEENSLAND• Machining capability - lathes from

1500mm centres and 300mm to 6000mm centres and 1000mm swing

• Overhead cranes to 40t capacity

• Rewinding and clean winding room

• Toshiba authorised repairer

• Vertical boring to 7m diameter

• Warehousing and inventory management

• B Stage, resin rich epoxy or polyester solids Vacuum Pressure Impregnation (VPI) treatment available

• CNC vertical boring

• Dedicated motor test centre

• Dynamic balancing

• Fabrication and pressing

• Horizontal boring to 15t

• Induction and flame hardening

BROADMEADOW, NEW SOUTH WALES• Overhauls completed using lean

production processes

• Full load test capability for AC and DC motors.

• GE Commercial test rig

• Morley Motor Accredited

• Automatic commutator undercutter

• B Stage, resin rich epoxy or polyester solids Vacuum Pressure Impregnation (VPI) treatment available

• Back-to-back testing facilities

• Commutator spin seasoning

• Dalic plating system

• Dynamic balancing and 1000kW dynamometer

• Horizontal boring

• Machining capability including lathes, milling machine, surface grinders and radial drill

• Overhead cranes to 120t capacity

• Controlled atmosphere rewind section with a transportable controlled atmosphere area that is customizable of MV and HV rewinds of various sizes.

• Warehousing and inventory management

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OverhaulELECTRICAL EQUIPMENT

RailUGL is the only accredited overhaul provider in Australia for the overhaul of AC and DC Rail Components built by our Technology partner GE Transportation. We also provide overhaul services for EMD, AEI, Mitsubishi, Siemens and Hitachi motors and electrical components from Freight and Passenger Rolling stock. UGL offers a complete solution for the overhaul of passenger and freight rail applications including cleaning, overhaul and repair, VPI, painting and testing of:

• AC & DC traction motors• Air compressor motors• Alternators / Generators• Blower motors• Dynamic brakes• Radiator fan motors• Grid Boxes and Grid Box Blowers• MA Sets• Reactor Coils• Mechanical Blowers• Hasler Speed Senders• Eddy Current Clutches• Ancillary electric motors such as

water pumps and clutch drives

Our overhaul capability links directly with our service locations for Freight and Passenger rolling stock maintenance services. This allows for the linking of component overhauls to major component change-outs. In doing this component change out (CCO) events can be better scheduled with locomotive or passenger car scheduled maintenance to minimise rollingstock downtime.

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Electrical Systems Overhaul | UGL 9

Test Capability • Our NSW Commercial load test

AC & DC back-to-back test bays are capable of testing up to 750VDC, 2200A or 6.6kVAC with 1,000A at 415VAC.

• GE Commercial Test Rigs are installed in our NSW, WA and QLD overhaul facilities.

Critical Spares HoldingUGL holds a wide range of GE and EMD spares in stock at our central store locations in Broadmeadow NSW, Mackay QLD and Bassendean WA. UGL is able to work with its clients to offer critical spares based on expected future demand. This reduced the cash flow impact to our clients while reducing the lead time risk for future overhaul programmes and critical failures.

Rotables Exchange UGL is currently forming a pool of GE and EMD rotables that will be offered as an open market rotable programme for freight operators within Australia. Using a rotables exchange model, clients have access to a pool of UGL spares to temporarily replace a motor coming out of service for repair or overhaul.

Further information can be provided on what this pool contains on request.UGL is also able to offer our clients competitive

pricing for the supply of a new GE and EMD spare parts to suit our clients’ varying maintenance philosophies.

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OverhaulELECTRICAL EQUIPMENT

Above Ground MiningUGL is capable of completing overhaul and standard and heavy maintenance to motors and electrical equipment from the below Open Cut Mining Equipment.

OFF-HIGHWAY VEHICLESUGL is GE Mining’s approved OHV component overhaul provider in Australia for electrical component repair and is GE accredited in Mechanical repairs. Off Highway Vehicle (OHV) components include Wheel Motors, Alternators, Grid Boxes and blowers. UGL is working with its key clients to extend the in-service life of OHV components resulting in lower life cycle costs and fewer in-service failures.

DRAGLINESDragline Synchronous Motors, Generators and Main Motion Drive Motors, intake fans, blower fans. UGL is currently undertaking significant R&D on potential performance and reliability improvements to Main Motion Drive Motors including sync motor rotor upgrades, coil refurbishment and replacement. This includes studying the specific application of motors used in draglines, developing custom overhaul specifications that go above and beyond the OEM standards and working with local suppliers to design and manufacture improved internal components for Dragline motors. This has resulted in proven performance increases in GE Dragline motors.

PROCESSING PLANTS AND CHPPSCompletion of studies on IP rating requirements for use in harsh environment resulting in IP rating recommendation and installation for motor systems in CHPPs.

OTHER EQUIPMENT• Loaders• Shovels• Dozers• Conveyor Motors• Surface Feeder Breakers• Sizers, Crushers and Reclaim feeders• Drill rigs• Pump Motors• Bore Mill Motors and large drive

motors up to 16mW. UGL has up to 120t crane capacity onsite in NSW and 100t in WA and a transportable controlled atmosphere enclosure to suit different sized MV and HV motors

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Electrical Systems Overhaul | UGL 11

SHUTDOWN MANAGEMENTOn and Off-site management of the removal, overhaul and installation of Dragline motors and generators to meet clients critical turnaround schedule.

SWITCHBOARD AND CONTROL STATION MANUFACTURE• Design, Manufacture, Fit out and

installation of new equipment including Belt Starters, Conveyor drives, Section Isolators and Switchrooms

• Upgrade and maintenance to existing switchboards and onsite equipment

• Manufacture and installation of Lighting Plants

ABOVE GROUND MINING FIELD SERVICES • Remove and reinstall of Dragline

Generator’s and motors• Brush Gear Inspection

and Maintenance on Draglines and Shovels

• Generator onsite Machining, Veeing and undercutting of Commutators

• MG set thrust bearing overhaul and replacement

• MG set pedestal bearing and seals overhaul and replacement. White Metal bearing replacement

• On site testing of AC and DC motors, Generators and Synchronous Motors.

• PdMA Testing• Laser alignment• Electrical inspections of control

cabinets on Draglines and Shovels• Running Brush inspections on

Draglines. IE: Generator and Motors• On site repairs from flashover

damage

TEST CAPABILITYUGL’s NSW test bay has the ability to complete full load back to back testing on Dragline motors up to 2200A and OHV DC wheel motors. AC Wheel motors can be partial load tested up to 40–50% load.

No-load tests can be completed on these components at UGL’s other overhaul facilities.

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OverhaulELECTRICAL EQUIPMENT

Under Ground MiningUGL supports under ground mining with a range of services including Ex.D motor maintenance from our AS3800 accredited workshops, on-site inspections of motors and machines and the manufacture of switchgear for under ground applications. Our site team is CABA trained and can be fully inducted to work on site as required.

As part of our under ground overhaul offering we are accredited in Morley Motor Overhauls, the only non-OEM accredited overhaul provider in Australia.

OVERHAUL CAPABILITYUGL has the capability to overhaul and maintain the following under ground equipment:

• All Under Ground Motors including Ex.D rated motors

• Auxiliary fans • Electrical Maintenance for shuttle

cars, miners, mobile roof supports and other mobile under ground equipment

• Breaker feeders• Pump starters, both electrically and

diesel driven• Distribution Control Boxes (DCBs) and

Section Isolators• Motor and switchboard maintenance

for associated Processing Plants• Mechanical Repairs and modifications

to Flameproof enclosures

UGL also completes a range of site audits and inspections including:

• AS3800 Code Inspections of flameproof and under ground machinery including:

• Auxiliary fans• Shuttle cars• Breaker feeders• Pump starters• DCBs• Miners• Mobile roof supports• Motors• IMCOs• Pre Overhaul Inspections (POIs) for

motors• Audit of equipment and dossier

documentation to Australian standards including AS4871 and Ex.D standards.

AUXILIARY FANSUGL are providing ongoing success to clients from our ability to provide clients with balanced motor and starter combinations that extend the life of bearings and couplings on Auxiliary fans due to our expertise in optimising motor operation.

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Electrical Systems Overhaul | UGL 13

FIELD SERVICE SUPPORTOur field services team can provide:

• Critical support for breakdowns with 24 hours a day, 7 days a week service available

• Onsite installation, maintenance and removal of motors or power distribution infrastructure.

We holds critical spares for a number of under ground mining clients with 24 hours a day, 7 days a week access to client owned rotable spares that are managed by UGL.

SWITCHBOARD AND POWER DISTRIBUTION INFRASTRUCTURE MANUFACTUREUGL is capable of managing the design, manufacture, testing and commissioning of power distribution infrastructure including:

• Pump starters• Belt starters• Automated switchboards• GPS tracking units• Intrinsically safe wiring installations

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OverhaulELECTRICAL EQUIPMENT

Power Generation (NSW and WA)

MV/HV MOTORS

HV motor failures are often caused by the production activities in which they are used and the environment in which they operate. Premature failures can also occur from inadequate or sub-standard motor repair practices – an area which is often overlooked as an opportunity to improve motor reliability and lifecycle.

UGL understands this and by collaboratively working with our clients, we have created Overhaul Centres of Excellence to provide for the overhaul, rewind and repair of medium and high voltage motors from 3.3kV to 11kV. Our services include:

• Replacement and modification to rotor assemblies

• Rewind stator and upgrade insulation systems

• Lamination restacking• Installation of Resistance

Temperature Devices (RTDs) and temperature probes

• Re-wedging of stators and rotors• Machining of slip rings• Mechanical repairs, machining and

fabrication of large components • Overhaul of Oil feed pumps• High quality repairs conducted

to manufacturer standards and customer scope

• 50t crane capacity and 90t rotor balancer unit in WA

• 120t crane capacity and 9t rotor balancer unit in NSW

• Large oven, shot blasting and paint capability

• Clean, purpose designed work areas, staffed by experienced and technically proficient employees

• Formal Inspection & Testing procedures and Safe Work Method Statements written for each overhaul

• Use and application of only high quality components sourced through reliable supply partners

• Electrical acceptance testing include insulation resistance (IR) testing, high-potential testing, stator winding resistance imbalance, polarisation index (PI), step voltage, and surge testing

• Mechanical acceptance procedures include vibration spectrum analysis, shaft end run-out, soft foot testing, and rotor balancing

• White metal bearing analysis• Test-run of HV motors at rated

voltage up to 11kV, as reduced voltage testing may fail to reveal certain problems

• Service teams to provide on-site removal, installation, and commissioning of overhauled motor

• On-site reliability engineering service to conduct Failure Mode, Effects, and Critically Analysis

• Accurate repair delivery scheduling• Overhaul of Heat Exchangers

and Intercoolers including pressure testing

• Collaborative post-overhaul review of “lessons learnt” for process improvement

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Electrical Systems Overhaul | UGL 15

Renewables (NSW and WA)

UGL works across the Water and Wind Power industry providing repair and overhaul services to Wind Farms and Hydro Power Stations. We are capable of working on Suzlon and Vestas Generator units and have an ongoing maintenance agreement for in-field repairs of these generators.

GENERATOR REPAIRS INCLUDING:• Stator repair• Rotor coil repair and replacement

with custom tooling for connection brazing with non-contact induction heating

• Star ring and winding insulation repairs

• Wedge Replacement

• Machine Inspections

• Auxiliary LV and HV electric drives

• Overhaul and repair of heat exchangers and cooling devices

TEST CAPABILITYAs part of the overhaul process UGL completes a range of functional and static tests on generator units prior to their return to service. Where possible a partial load test process is completed.

FIELD SERVICE WORKUGL can complete in-service repair work for up-tower critical repairs. Our team is fully trained in working at heights, confined space work and emergency evacuation from heights.

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OverhaulELECTRICAL EQUIPMENT

Industrial AC/DC Motors

Water

UGL is capable of completing the overhaul, rewind and repair of AC and DC Industrial motors from a diverse range of manufacturers and applications including:

As part of the diverse range of products for which UGL provides electrical services we can overhaul and repair a variety of electrical components in the wastewater and water treatment industry including:

• Food Processing Plants• Chemical Plants• Agricultural Processing Plants• Cement Processing Plants• Manufacturing Plants• Defence Applications including Navy• Marine Motors including Ports and

loading facilities• Smelters and Refractories• Pumps• Construction including lift motors

and back-up Generators • Forestry• Cranes

• Submersible Pumps• Impellers and Wet End Components• Aerators and Agitators• Emergency Generators• High Voltage Drive Systems and • Main Water Pumps

OTHER SERVICES• Dynamic Balancing• Cable Replacement• Shaft Repairs

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New Motor and Spare Parts Supply

We can provide motors for the following applications:

• High temperature • High moisture• High dust• Explosive atmospheres

UGL are able to offer a wide range of OEM motors to meet the specific demands of the application including:

• Pope• WEG• Toshiba• CMG• Brooks• GE• EMD• Hitachi

INSTALLATION OF DRIVE SYSTEMS TO DECREASE LIFECYCLE COSTSWhile the cost of purchase is always a factor when procuring new motors there is often not enough focus put on the total lifecycle cost of a motor. Typically the purchase price of a motor only makes up approx. 3% of the total lifecycle cost and the efficiency of the motor and its starting, control and drive setup is critical to the long-term efficient operation of the motor. UGL is experienced in the review of motor application and can recommend a specific drive system, whether it is DOL, soft start or variable speed, to meet the specific requirements of the task and ensure efficient operation.

Maintenance costs should also be considered with overhaul pricing likely to be 2/3 times the purchase price of the motor over its life for AC motors and higher for DC motors. By sourcing the correct motor system for the application the ongoing maintenance costs will be reduced with less in-service failures and a higher level of motor reliability.

UNIT EXCHANGE (UX) MOTORSWe source a wide range of Unit Exchange Motors from local and overseas providers to ensure that if motors are uneconomical to repair or replace with new, our clients can be provided with a UX Motor to reduce the overall cost of replacement.

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UGL is a diversified services company delivering critical assets and essential services that sustain and enhance the environment in which we live.

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ContactsSTEVEN BRIGGSM&G Business ManagerP: +61 2 9492 7180M: +61 429 567 235E: [email protected]

BOB WALTERSClient Account ManagerP: +61 2 4923 5218M: +61 417 432 006E: [email protected]

JOHN O’MALLEYClient Account ManagerP: +61 2 4923 5117M: +61 419 026 659E: [email protected]

MARK SUTTONSales Manager WAP: +61 8 6310 7825M: +61 475 828 024E: [email protected]