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www.nies-gmbh.com ROTATABLE EARTH COUPLINGS for manual and automatic welding ROTATABLE WELDING CURRENT TRANSMISSION DEVICES for machinery and fixtures Our solution for your individual needs

Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

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Page 1: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

www.nies-gmbh.com

ROTATABLE EARTH COUPLINGSfor manual and automatic welding

ROTATABLE WELDING CURRENT TRANSMISSION DEVICESfor machinery and fixtures

Our solution for yourindividual needs

Page 2: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

NKK 2000 NKK 800/1200 NKK 400/600 Terminal for

Cu locking sleeve

Current coupling NKK 2000 can be regreased. DIN 46228

A manual grease gun filled with special grease P 34 and lubrication instructions are supplied.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

Repairs must only be carried out by the manufacturer.

Rotatable earth couplingsfor tank, piping and associated equipment construction

An effective earth connection to the workpiece is essential for perfect manual or automatic welding. Ever increasing demands on the quality of welded parts make it necessary to use specially developed current transmission elements. In many cases this eliminates a frequent source of trouble.

Current couplings Type NKKfor current loads between 400 and 2000 AFor rotating workpieces, an earth connection with a current coupling is the safest and best solution. This extremely solid, rotatable current transmission element is built to withstand rough handling.

To attach the coupling to the workpiece, special polechucks, binders and permanently magnetic adhesion devices are available. (see page 3, 5, 7)

NKK 400/600 NKK 800/1200 NKK 2000

Current couplings Dimensions

Type Order no. Load Weight A B Ø C D E F G H a b c Ø d Ø e f

NKK 2000 09 00 00 2000 A 7.6 kg See drawing below

NKK 1200 08 00 00 1200 A 4.2 kg 151 72 97 87 44 39 46 50 15 22 16.5 16.5 25 20

NKK 800 07 00 00 800 A 2.7 kg 137 62 78 75 44 39 40 40 15 17 16.5 12.5 20 20 Cable cross-section

NKK 600 06 00 00 600 A 2.2 kg 129 58 95 71 44 39 - - 10 - 12.5 - - 20 70–95 mm2

NKK 400 05 00 00 400 A 1.6 kg 117 52 90 60 44 39 - - 10 - 12.5 - - 20 50–70 mm2

Versions up to 4000 A, see page 15

2

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Page 3: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

Earth couplingsfor tank, steel and shipbuilding

Clamp head Type K 2

suitable for use with current coupling NKK 800 or NKK 1200 for rotating workpieces

Select current coupling from page 2 and order separately

This extremely robust clamp head of cast brass with strong tommy screw is a general purpose earth coupling.

The clamp head can be fastened to the current coupling as follows: radially to rotational motion axially to rotational motion or at any angle between these positions.

Type K 2 clamp head swivelling with current coupling NKK 800 or NKK 1200

Handle connection Type GA 800

suitable for use with clamp head K 2 for stationary workpieces

Quick and easy fitting ensured by clamped connection with cable-protecting handle and bending guard

Clamp head K 2 with handle connection GA 800

3

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Handle connection type GA 800

Order number . . . . . . 28 00 00

Load . . . . . . . . . . . . . . . . . 800 A

Cable cross-section . . . . 70–95 mm2

Weight . . . . . . . . . . . . . . . 0.7 kg

Clamp head type K 2

Order number . . . . . . 27 00 00

Load . . . . . . . . . . . . . . . . 1200 A

Clamping span . . . . . . . . . . 43 mm

Tommy screw . . . . . . . . . M 16

Weight . . . . . . . . . . . . . . . .1.7 kg

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Masseanschlüssefür den Behälter-, Stahl- und Schiffbau

Klemmkopf Typ K 2Verwendbar mit Stromkupplung NKK 800 oder NKK 1200für sich drehende Werkstücke

Stromkupplung nach Seite D 2/12 auswählenund gesondert bestellen

Dieser sehr robuste Klemmkopf aus Messingguss mit stabiler Knebelschraubeist durch die Schwenkmöglichkeit ein universeller Masseanschluss.

Klemmkopf K 2 schwenkbarmit Stromkupplung NKK 800 oder NKK 1200

Klemmkopf Typ K 2

Bestellnummer . . . . . 27 00 00Belastung . . . . . . . . . . . .1200 ASpannweite . . . . . . . . . . . . 43 mmKnebelschraube . . . . . . M 16Gewicht . . . . . . . . . . . . . . .1,7 kg

Griffanschluss Typ GA 800

Bestellnummer . . . . . 28 00 00Belastung . . . . . . . . . . . . . 800 AKabelanschluss . . . . . . 70–95 mm2

Gewicht . . . . . . . . . . . . . . 0,7 kg

Griffanschluss Typ GA 800Verwendbar mit Klemmkopf K 2für ruhende Werkstücke

Schnelle und sichere Montagedurch Kabel schonenden Griffanschlussmit Biegeschutz und Klemmanschluss

Klemmkopf K 2 mit Griffanschluss GA 800

D 3/12

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Masseanschlüssefür den Behälter-, Stahl- und Schiffbau

Klemmkopf Typ K 2Verwendbar mit Stromkupplung NKK 800 oder NKK 1200für sich drehende Werkstücke

Stromkupplung nach Seite D 2/12 auswählenund gesondert bestellen

Dieser sehr robuste Klemmkopf aus Messingguss mit stabiler Knebelschraubeist durch die Schwenkmöglichkeit ein universeller Masseanschluss.

Klemmkopf K 2 schwenkbarmit Stromkupplung NKK 800 oder NKK 1200

Klemmkopf Typ K 2

Bestellnummer . . . . . 27 00 00Belastung . . . . . . . . . . . .1200 ASpannweite . . . . . . . . . . . . 43 mmKnebelschraube . . . . . . M 16Gewicht . . . . . . . . . . . . . . .1,7 kg

Griffanschluss Typ GA 800

Bestellnummer . . . . . 28 00 00Belastung . . . . . . . . . . . . . 800 AKabelanschluss . . . . . . 70–95 mm2

Gewicht . . . . . . . . . . . . . . 0,7 kg

Griffanschluss Typ GA 800Verwendbar mit Klemmkopf K 2für ruhende Werkstücke

Schnelle und sichere Montagedurch Kabel schonenden Griffanschlussmit Biegeschutz und Klemmanschluss

Klemmkopf K 2 mit Griffanschluss GA 800

D 3/12

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Masseanschlüssefür den Behälter-, Stahl- und Schiffbau

Klemmkopf Typ K 2Verwendbar mit Stromkupplung NKK 800 oder NKK 1200für sich drehende Werkstücke

Stromkupplung nach Seite D 2/12 auswählenund gesondert bestellen

Dieser sehr robuste Klemmkopf aus Messingguss mit stabiler Knebelschraubeist durch die Schwenkmöglichkeit ein universeller Masseanschluss.

Klemmkopf K 2 schwenkbarmit Stromkupplung NKK 800 oder NKK 1200

Klemmkopf Typ K 2

Bestellnummer . . . . . 27 00 00Belastung . . . . . . . . . . . .1200 ASpannweite . . . . . . . . . . . . 43 mmKnebelschraube . . . . . . M 16Gewicht . . . . . . . . . . . . . . .1,7 kg

Griffanschluss Typ GA 800

Bestellnummer . . . . . 28 00 00Belastung . . . . . . . . . . . . . 800 AKabelanschluss . . . . . . 70–95 mm2

Gewicht . . . . . . . . . . . . . . 0,7 kg

Griffanschluss Typ GA 800Verwendbar mit Klemmkopf K 2für ruhende Werkstücke

Schnelle und sichere Montagedurch Kabel schonenden Griffanschlussmit Biegeschutz und Klemmanschluss

Klemmkopf K 2 mit Griffanschluss GA 800

D 3/12

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Masseanschlüssefür den Behälter-, Stahl- und Schiffbau

Klemmkopf Typ K 2Verwendbar mit Stromkupplung NKK 800 oder NKK 1200für sich drehende Werkstücke

Stromkupplung nach Seite D 2/12 auswählenund gesondert bestellen

Dieser sehr robuste Klemmkopf aus Messingguss mit stabiler Knebelschraubeist durch die Schwenkmöglichkeit ein universeller Masseanschluss.

Klemmkopf K 2 schwenkbarmit Stromkupplung NKK 800 oder NKK 1200

Klemmkopf Typ K 2

Bestellnummer . . . . . 27 00 00Belastung . . . . . . . . . . . .1200 ASpannweite . . . . . . . . . . . . 43 mmKnebelschraube . . . . . . M 16Gewicht . . . . . . . . . . . . . . .1,7 kg

Griffanschluss Typ GA 800

Bestellnummer . . . . . 28 00 00Belastung . . . . . . . . . . . . . 800 AKabelanschluss . . . . . . 70–95 mm2

Gewicht . . . . . . . . . . . . . . 0,7 kg

Griffanschluss Typ GA 800Verwendbar mit Klemmkopf K 2für ruhende Werkstücke

Schnelle und sichere Montagedurch Kabel schonenden Griffanschlussmit Biegeschutz und Klemmanschluss

Klemmkopf K 2 mit Griffanschluss GA 800

D 3/12

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Masseanschlüssefür den Behälter-, Stahl- und Schiffbau

Klemmkopf Typ K 2Verwendbar mit Stromkupplung NKK 800 oder NKK 1200für sich drehende Werkstücke

Stromkupplung nach Seite D 2/12 auswählenund gesondert bestellen

Dieser sehr robuste Klemmkopf aus Messingguss mit stabiler Knebelschraubeist durch die Schwenkmöglichkeit ein universeller Masseanschluss.

Klemmkopf K 2 schwenkbarmit Stromkupplung NKK 800 oder NKK 1200

Klemmkopf Typ K 2

Bestellnummer . . . . . 27 00 00Belastung . . . . . . . . . . . .1200 ASpannweite . . . . . . . . . . . . 43 mmKnebelschraube . . . . . . M 16Gewicht . . . . . . . . . . . . . . .1,7 kg

Griffanschluss Typ GA 800

Bestellnummer . . . . . 28 00 00Belastung . . . . . . . . . . . . . 800 AKabelanschluss . . . . . . 70–95 mm2

Gewicht . . . . . . . . . . . . . . 0,7 kg

Griffanschluss Typ GA 800Verwendbar mit Klemmkopf K 2für ruhende Werkstücke

Schnelle und sichere Montagedurch Kabel schonenden Griffanschlussmit Biegeschutz und Klemmanschluss

Klemmkopf K 2 mit Griffanschluss GA 800

D 3/12

Page 4: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

Spare parts list

Order number

Tommy screw M 16 27 00 01

Hexagon head screw M 16 x 40 27 00 02

Clamping screw M 16 28 00 01

Clamping sleeve 70–95 mm2 28 00 02

Type K 2

Type GA 800

4

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Ersatzteilliste

Bestellnummer

Knebelschraube M 16 27 00 01

Sechskantschraube M 16 x 40 27 00 02

Klemmschraube M 16 28 00 01

Klemmhülse 70–95 mm2 28 00 02

Typ K 2

Typ GA 800

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Ersatzteilliste

Bestellnummer

Knebelschraube M 16 27 00 01

Sechskantschraube M 16 x 40 27 00 02

Klemmschraube M 16 28 00 01

Klemmhülse 70–95 mm2 28 00 02

Typ K 2

Typ GA 800

Page 5: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

Earth couplingsfor tank, steel and shipbuilding

Pole clamps Type PZThe spindle and nut in these clamps are insulated from the welding current to preclude excessive heating or charring and to ensure a long service life.

Pole clamp Type PZ 1of cast brass. Can be connected with clamping sleeve or cable lug.

Pole clamps Types PZ 2 and 3Rugged all-steel clamp with a pressed-in copper insert for good contact to the workpiece.

Earth connection for rotating workpieces: Use with NKK current coupling.Select from page 2 and order separately.

Fastening methods

For clamping axially to rotational motion For clamping radially to rotational motion

Type Order Load Clamping span Working radius Spindle Connection Weight Suitable current number A mm mm mm Ø kg coupling

PZ 1 29 00 00 600 50 50 Tr 16 x 4 M12 and clamping sleeve 70–95 mm2 1.4 NKK 400 / NKK 600

PZ 2 30 00 00 2000 60 80 Tr 20 x 4 3 x M 16 3.8 NKK 800

NKK 1200

PZ 3 31 00 00 2000 100 80 Tr 20 x 4 3 x M 16 4.1 NKK 2000

Sectional drawing

PZ 1

5

Copper

PZ 2 / PZ 3

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Page 6: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

6

Spare parts list

Order number

Spindle with Tommy screw Tr 16 x 4 29 00 01

Pressure pad 29 00 02

Clamping screw M 16 29 00 03

Clamping sleeve 70–95 mm2 29 00 04

PZ 2 Spindle with Tommy screw Tr 20 x 4 30 00 01

PZ 3 Spindle with Tommy screw Tr 20 x 4 31 00 01

PZ 2 Pressure pad 30 00 02

PZ 3 Pressure pad 31 00 02

Type PZ 1

Type PZ 2Type PZ 3

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Page 7: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

7

Rotatable earth couplingsfor tank construction

Magnetic traverse Type NTF 1200

with permanent magnets

To be used only with current couplings NKK 800 or NKK 1200Select required current coupling from page 2 and order separately.

The magnetic traverse type NTF in conjunction with current coupling type NKK has been proving its reliability as a rotatable earth coupling in tank construction for many years. These devices are extremely robust, reliable and time-saving.

VQuick and easy to fit

VPowerful magnets ensure firm grip

VCopper contacts provide a good transmission of current

V Insulated magnets prevent scorching of workpiece

Type Order number Load A Required clamping surface mm Ø Magnets mm Ø Weight kg

NFT 1200 24 00 00 1200 450 125 12.5

Three powerful magnets, insulated from the welding current and mounted on a movable suspension, firmly attach the device to flat and dished tank heads up to a minimum radius of curvature of 1000 mm.

Nine spring-mounted, electrode-grade copper contacts provide good current transmission to the workpiece.

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NTF 1200

Page 8: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

8

Type NTF 1200

No. Designation Quantity Order number

1 Main support 1 24 00 01

2 Contact bridge 3 24 00 02

3 Contact 9 24 00 03

4 Magnet 3 24 00 04

5 Copper strip 120 mm2 3 24 00 05

6 Rubber bearing 3 24 00 06

7 Spring 51 x 3.8 x 98 x 7 W 3 24 00 07

8 Guide bush 3 24 00 08

9 Reducing screw M 8 / M 14 3 24 00 09

10 Hexagon socket screw M 16 x 40 1 24 00 10

11 Hexagon bolt M 10 x 35 with nut 3 24 00 11

12 Tensilock M 10 x 20 3 24 00 12

13 Hexagon socket screw M 8 x 12 3 24 00 13

14 Tensilock M 10 x 20 9 24 00 14

15 Pulling-off ring 3 24 00 15

Spare parts list

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Page 9: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

9

Rotatable earth couplingsfor tank and associated equipment construction

Magnetic current coupling Type HKK 600with permanent magnet for current loads up to 600 A

The magnetic current coupling HKK 600 has been proving its reliability as an earth coupling in tank construction for many years.

This is a handy, compact, rotating current transmission element, with magnetic clamping device for straight and dished tank heads up to a maximum diameter of 2000 mm and with a minimum radius of curvature of 500 mm.

Spring and magnet insulation are well protected inside the device.

Three spring-loaded, electrode-grade copper contacts provide good contact with the workpiece.

VQuick and easy to fit

V Powerful magnet ensures reliable contact

V Insulated magnet prevents scorching

V Rugged construction

V Handle connection with bending guard

and clamped connection protects cable

V Relubrication ensures long service life

Only use special grease P 34 for relubrication.

A manual grease gun filled with special grease P 34 and lubrication instructions are supplied.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

Type Order number Load A Required clamping surface mm Ø Magnet mm Ø Cable cross-section mm2 Weight kg

HKK 600 23 00 00 600 175 125 70–95 4.7

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D 8/12

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Drehbare Masseanschlüssefür den Behälter- und Apparatebau

Haftstromkupplung Typ HKK 600mit Dauermagnetfür Belastung bis 600 A

Die Haftstromkupplung HKK 600 ist ein seit Jahren bewährterMasseanschluss für den Behälterbau.

Eine handliche, kompakte, drehbare Stromübertragung mitdauermagnetischer Haftvorrichtung für geradeund gewölbte Behälterböden bis maximal 2000 mm Ø undminimalem Wölbungsradius von 500 mm.

Die Abfederung und Isolation des Magneten liegt geschütztim Inneren.

Drei Kontakte aus Elektrodenkupfer stellen durch Federdruckeine gute Verbindung zum Werkstück her.

� Schnell in der Anbringung

� Sicherer Kontakt durch starke Haftung

� Keine Schmorstellen, da Magnet isoliert

� Robust in der Ausführung

� Kabel schonender Griffanschlussmit Biegeschutz und Klemmanschluss

� Lange Lebensdauer durch Nachschmiermöglichkeit

Die Geräte dürfen nur mit Spezialfett P 34nachgeschmiert werden.

Eine Handfettpresse mit Spezialfett P 34 sowieSchmieranleitung werden mitgeliefert.

Spezialfett P 34 in 0,5-kg-Dosen lieferbarBestellnummer 40 00 00

Typ Bestellnummer Belastung A erf. Haftfläche mm Ø Magnet mm Ø Kabelanschluss mm2 Gewicht kg

HKK 600 23 00 00 600 175 125 70–95 5,0

Page 10: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

Spare parts list

10

Type HKK 600

No. Designation Order number

1 Clamping screw M 16 23 00 01

2 Clamping sleeve 70–95 mm2 23 00 02

3 Contact 23 00 03

4 Tensilock M 10 x 20 23 00 04

5 Magnet 23 00 05

6 Hexagon socket screw M 10 x 70 23 00 06

7 Compression spring 18.5 x 2.5 x 62 x 12 W 23 00 07

8 Insulating sleeve with Insulating cover 23 00 08

9 Threaded cover 50 x 1.5 with nipple 23 00 10

10

8 7 6 9

4 53

1

6 Fix using LoctiteTighten until bolt head is flush with flange of insulating sleeve no. 8.

2

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1/8"

Page 11: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

11

Rotatable earth couplingsfor tank, piping and associated equipment construction

Clamped current coupling Type KS 600

Rotatable earth coupling with integral clamping device for current loads of 600 A for clamping in pipes with a min. ID of 44 mm and to tank shells of any diameter with a maximum wall thickness of 30 mm

VRugged construction

VQuick and easy to fit,

good contact to the workpiece

VStrong Tommy screw M 16

VHandle connection with bending guard and

clamped connection protects cable

VRelubrication ensures long service life

The devices are provided with lubricating nipples. Only use special grease P 34 for relubrication.

A manual grease gun filled with special grease P 34 and lubrication instructions are supplied.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

Fastening methods

Type Order number Load A Clamping span mm Cable cross-section mm2 Weight kg

KS 600 22 00 00 600 30 70–95 3.1

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D 8/12

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Drehbare Masseanschlüssefür den Behälter- und Apparatebau

Haftstromkupplung Typ HKK 600mit Dauermagnetfür Belastung bis 600 A

Die Haftstromkupplung HKK 600 ist ein seit Jahren bewährterMasseanschluss für den Behälterbau.

Eine handliche, kompakte, drehbare Stromübertragung mitdauermagnetischer Haftvorrichtung für geradeund gewölbte Behälterböden bis maximal 2000 mm Ø undminimalem Wölbungsradius von 500 mm.

Die Abfederung und Isolation des Magneten liegt geschütztim Inneren.

Drei Kontakte aus Elektrodenkupfer stellen durch Federdruckeine gute Verbindung zum Werkstück her.

� Schnell in der Anbringung

� Sicherer Kontakt durch starke Haftung

� Keine Schmorstellen, da Magnet isoliert

� Robust in der Ausführung

� Kabel schonender Griffanschlussmit Biegeschutz und Klemmanschluss

� Lange Lebensdauer durch Nachschmiermöglichkeit

Die Geräte dürfen nur mit Spezialfett P 34nachgeschmiert werden.

Eine Handfettpresse mit Spezialfett P 34 sowieSchmieranleitung werden mitgeliefert.

Spezialfett P 34 in 0,5-kg-Dosen lieferbarBestellnummer 40 00 00

Typ Bestellnummer Belastung A erf. Haftfläche mm Ø Magnet mm Ø Kabelanschluss mm2 Gewicht kg

HKK 600 23 00 00 600 175 125 70–95 5,0

Page 12: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

12

Spare parts list

Order number

Tommy screw M 16 22 00 01

Clamping screw M 16 22 00 02

Clamping sleeve 70–95 mm2 22 00 03

Type KS 600

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Page 13: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

13

Rotatable welding current transmission devices for machinery and fixtures

Current couplings Type NKK . . . S 1

for current loads between 400 and 2000 A

The easy fitting and the robust design ensure a permanent and extremely safe transmission of current.

Fastening is done with a set screw DIN 913-10K, which is placed axially between the current coupling and the rotating machine component. The casing must be secured against torsion by means of stops on the right and on the left with about 2 mm clearance to the terminal lug. Flexible cables or braided copper strips are recommended for connection.

Depending on the application the rotation speed under power load should not exceed 5 revolutions per minute.

The devices are provided with lubricating nipples and must be relubricated as specified in the operating manual. Only special grease P 34 should be used for lubrication.

A manual grease gun filled with special grease P 34, a nameplate with lubricating instructions as well as fitting and operating instructions are supplied.

Repairs must only be carried out by the manufacturer.

The use of an electronically controlled grease cup is recommended, please see overleaf.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

Type/Load A Order no. A B C D E F G H J a b c e f kg

NKK 2000 S1 14 00 00 144 80 100 104 30 65 70 55 35 M 20 20 16.5 25 55 7.3

NKK 1200 S1 13 00 00 127 72 97 87 30 55 46 50 - M 16 22 16.5 25 46 4.0

NKK 800 S1 12 00 00 115 62 78 75 30 50 40 40 - M 16 17 16.5 20 42 2.7

NKK 600 S1 11 00 00 109 58 68 71 30 45 40 40 - M 16 17 12.5 20 36 2.2

NKK 400 S1 10 00 00 98 52 70 60 30 45 40 40 - M 16 17 12.5 20 36 1.9

Lubricating nipple

Only for NKK 2000 S 1

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Current couplings Type NKK . . . S 1

Thread R 1/8"

Hose max. 0.5 m

Pipe 6 x 1 max. 1 m

Thread R 1/4"

The use of an electronically controlled grease cup is recommended. Depending on the adjusted time intervals, it ensures grease supply up to one year.

Grease cup type ET 140, filled with grease, order number 41 00 00.

Functional check by signal light, 20 sec. intervals. Long-time battery, therefore mains-independent. Installation and operating instructions are supplied.

Technical data:Height: 100 mm Diameter: 80 mm Content approx.: 100 cm3

Connecting thread: R 1/4"Adjustable time intervals: 1, 2, 3, 6, 12 monthsWeight: 400 grams Pressure generation: 0.2 – 3 bar Drive: 2 x 1.5 V Temperature range: between – 10° C and max. + 50° C Battery capacity: approx. 2600 mA/h Battery consumption/year: approx. 285 mA/h Grease: P 34

V V

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Page 15: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

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Rotatable welding current transmission devices for machinery and fixtures

Current couplings Type NKK . . . S 1

for current loads of 3000 and 4000 A

The robust design ensures a permanent and extremely safe transmission of current.

The devices are designed for axial screw-fastening to the face of a shaft. The hexagon socket screw is accessible when the rear plug is removed.

Flexible cables or braided copper strips are recommended for connection. The torque support must have a clearance of about 2 mm to the bolts provided on the casing. In no case, the casing should be tightly bolted.

Depending on the application the rotation speed under power load should not exceed 5 revolutions per minute.

The devices are provided with lubricating nipples and must be relubricated as specified in the operating manual. Only special grease P 34 should be used for lubrication.

A manual grease gun filled with special grease P 34, a nameplate with lubricating instructions as well as fitting and operating instructions are supplied.

Repairs must only be carried out by the manufacturer.The use of an electronically controlled grease cup is recommended, please see overleaf.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

NKK 3002 S 1

Current couplings

Type Order number Load Weight

NKK 3002 S 1 37 00 03 3000 A 17.4 kg

NKK 4002 S 1 38 00 03 4000 A 20.4 kg

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16

Current couplings NKK 3002 S 1 (Dimensions in brackets) NKK 4002 S 2 (Dimensions without brackets)

The use of an electronically controlled grease cup is recommended. Depending on the adjusted time intervals, it ensures grease supply up to one year.

Grease cup type ET 140, filled with grease, order number 41 00 00.

Functional check by signal light, 20 sec. intervals. Long-time battery, therefore mains-independent. Installation and operating instructions are supplied.

Technical data:Height: 100 mm Diameter: 80 mm Content approx.: 100 cm3

Connecting thread: R 1/4"Adjustable time intervals: 1, 2, 3, 6, 12 monthsWeight: 400 grams Pressure generation: 0.2 – 3 bar Drive: 2 x 1.5 V Temperature range: between – 10° C and max. + 50° C Battery capacity: approx. 2600 mA/h Battery consumption/year: approx. 285 mA/h Grease: P 34

Thread R 1/8"

Hose max. 0.5 m

Pipe 6 x 1 max. 1 m

Thread R 1/4"

VV

torque stop

grease outlet

alternatively 180° NKK 4002 S 1 2 x 5 connections

NKK 3002 S 1 2 x 4 connections

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Page 17: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

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Rotatable welding current transmission deviceswith conical clamping sleeve for shaft diameter between 40 and 70 mm Type SHfor loads between 400 and 2000 A

For machines and fixturesShaft ends remain free for leadthrough of air, water, hydraulic fluid etc.

VCompact dimensions

VEasy to fit

VUniversal applications

VRelubrication ensures long service life

For higher current loads, several devices can be arranged in series on one shaft.

Flexible cables or braided copper strips are recommended for connection.

Depending on the application the rotation speed under power load should not exceed 5 revolutions per minute.

The casing must be secured against torsion by means of stops on the right and on the left with about 2 mm clearance to the terminal lug.

The devices are provided with lubricating nipples and must be relubricated as specified in the operating manual. Only special grease P 34 should be used for lubrication.

A manual grease gun filled with special grease P 34, a nameplate with lubricating instructions as well as fitting and operating instructions are supplied.

Repairs must only be carried out by the manufacturer.

The use of an electronically controlled grease cup is recommended, please see overleaf.

Type Order number Load A Torque N Weight kg A B C D* E F G H a b

SH 2070 20 00 00 2000 12 6.0 64 145 54 70 105 44 20 48 24 16.5

SH 1270 19 00 00 1200 11 5.1 64 140 57 70 105 43 20 48 24 16.5

SH 860 18 00 00 800 9 3.8 59 125 50 60 85 42 20 40 20 13.0

SH 650 17 00 00 600 7 3.1 59 110 48 50 75 42 18 40 20 13.0

SH 440 16 00 00 400 6 2.5 54 98 48 40 65 40 18 40 20 13.0

Only for SH 2070

*shaft tolerance h6

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

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Page 18: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

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Spare parts list

The use of an electronically controlled grease cup is recommended. Depending on the adjusted time intervals, it ensures grease supply up to one year.

Grease cup type ET 140, filled with grease, order number 41 00 00.

Functional check by signal light, 20 sec. intervals. Long-time battery, therefore mains-independent. Installation and operating instructions are supplied.

Technical data:Height: 100 mm Diameter: 80 mm Content approx.: 100 cm3

Connecting thread: R 1/4"Adjustable time intervals: 1, 2, 3, 6, 12 monthsWeight: 400 grams Pressure generation: 0.2 – 3 bar Drive: 2 x 1.5 V Temperature range: between – 10° C and max. + 50° C Battery capacity: approx. 2600 mA/h Battery consumption/year: approx. 285 mA/h Grease: P 34

Type SH

Designation Order nmber

SH 2070 Adapter sleeve 20 00 01

SH 1270 Adapter sleeve 19 00 01

SH 860 Adapter sleeve 18 00 01

SH 650 Adapter sleeve 17 00 01

SH 440 Adapter sleeve 16 00 01Thread R 1/8"

Hose max. 0.5 m

Pipe 6 x 1 max. 0.5 m

Thread R 1/4"

VV

18

Page 19: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

19

Rotatable current transmission devices, ring-shaped Type RSfor current loads between 1800 and 3200 A Internal diameters between 100 and 180 mm

For welding fixtures and welding robotsDepending on the application the rotation speed under power load should not exceed 5 revolutions per minute.

Current must always be transmitted on the face, never on the shaft seat.

Flexible cables or braided copper strips are recommended for connection.

Use a fork-type torque stop with a play of approx. 2 mm to the bolt on the outer ring.

The devices are provided with lubricating nipples and must be relubricated. Only special grease P 34 should be used for relubrication.

A manual grease gun filled with special grease P 34, a nameplate with lubricating instructions as well as fitting and operating instructions are supplied.

Repairs must only be carried out by the manufacturer.The use of an electronically controlled grease cup is recommended, please see overleaf.

Special grease P 34 is available in 0.5 kg tins (Order number 40 00 00)

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Drehbare Stromübertragungenin Ringform Typ RSfür Belastungen von 1800 bis 2500 AInnendurchmesser von 100 bis 150 mm

Für Schweißvorrichtungenund Schweißroboter

Die Drehgeschwindigkeit unter Strombelastung sollte jenach Einsatz nicht über 5 Upm betragen.

Die Stromübertragung muss an der Stirnfläche erfolgen,auf keinen Fall über den Wellensitz.

Zum Anschluss sind flexible Leitungen oder Kupferbänderzu verwenden.

Die Drehmomentabstützung muss durch einen gabelförmigenAnschlag mit 2 mm Spiel zum Bolzen am Außenring erfolgen.

Die Geräte haben Schmiernippel und müssen nach Angabenin der Betriebsanleitung nachgeschmiert werden.Es darf nur Spezialfett P 34 verwendet werden.

Eine Handfettpresse mit Spezialfett P34, ein Maschinenschild mitNachschmierhinweis sowie Montage- und Betriebsanleitungwerden mitgeliefert.

Die Erfahrungen haben gezeigt, dass bei Einsatzfällen, beidenen ein Schmierintervall nach Monaten erreicht wird oderbei Geräten, die unter besonderen Bedingungen eingesetztsind, wie zum Beispiel 24-Stunden-Betrieb, Drehgeschwindig-keiten über 5 Upm oder Temperatureinflüssen von außen,ein spezielles Schmierintervall erforderlich ist. In diesem Fallnehmen Sie bitte Rücksprache mit uns.

Die Instandsetzung der Geräte ist nur durchden Hersteller möglich.

Vorteilhaft ist die Verwendung einer elektronisch gesteuertenFettschmierbüchse. Siehe Rückseite.

Spezialfett P 34 in 0,5-kg-Dosen lieferbarBestellnummer 40 00 00

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20

Thread R 1/8"

Hose max. 0.5 m

Pipe 6 x 1 max. 0.5 m

Thread R 1/4"

VV

Rotatable current transmission devices, ring-shaped Type RS

The use of an electronically controlled grease cup is recommended. Depending on the adjusted time intervals, it ensures grease supply up to one year.

Grease cup type ET 140, filled with grease, order number 41 00 00.

Functional check by signal light, 20 sec. intervals. Long-time battery, therefore mains-independent. Installation and operating instructions are supplied.

Technical data:Height: 100 mm Diameter: 80 mm Content approx.: 100 cm3

Connecting thread: R 1/4"Adjustable time intervals: 1, 2, 3, 6, 12 monthsWeight: 400 grams Pressure generation: 0.2 – 3 bar Drive: 2 x 1.5 V Temperature range: between – 10° C and max. + 50° C Battery capacity: approx. 2600 mA/h Battery consumption/year: approx. 285 mA/h Grease: P 34

Fastening inner ring

Type A Type B

Please ask for dimensioned drawing, illustration and operating instructions.

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21

Telescopic current collectorsType TSfor loads of 200 and 350 A for the transmission of welding current to rotating surfaces and shafts

Type TSAwith connector for insulated current transmissionThe hexagon nut is replaced by a flat brass connector and an insulated plate with sleeve and insulating washer.

TS 200 with carbon brushOrder number 74 00 00Load 200 A Weight 0.55 kg Nuts SW 32 Contact pressure 37 N

Spare brush Order number 74 00 01

TS 350with bronze brushOrder number 39 00 00Load 350 A Weight 0.72 kg Nuts SW 32 Contact pressure 37 N Length of strand 150 mm

Spare brush Order number 39 00 01

Copper Strip Order number 39 00 02

TSA 200 with carbon brush and connectorOrder number 74 11 00

TSA 350 with bronze brush and connectorOrder number 39 11 00

The connector is identical for both devices

ン ッ 26ン

D 17/12

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Teleskop-StromabnehmerTyp TSfür Belastungen von 200 und 350 Azur Schweißstromübertragung auf sich drehende Flächen oder Wellen

Typ TSAmit Anschlussstück für isolierte StromzuführungAnstelle der unteren Sechskantmutter befindet sich ein Flachmessing-anschlussstück sowie eine Isolierplatte, Hülse und Isolierscheibe.

TS 200mit KohleschleifstückBestellnummer 74 00 00Belastung 200 AGewicht 0,55 kgMuttern SW 32Anpresskraft 37 N

ErsatzkohleBestellnummer 74 00 01

TS 350mit BronzeschleifstückBestellnummer 39 00 00Belastung 350 AGewicht 0,72 kgMuttern SW 32Anpresskraft 37 NStrombandlänge 150 mm

ErsatzschleifstückBestellnummer 39 00 01

ErsatzstrombandBestellnummer 39 00 02

TSA 200mit Kohleschleifstückund AnschlussstückBestellnummer 74 11 00

TSA 350mit Bronzeschleifstückund AnschlussstückBestellnummer 39 11 00

Anschlussstückfür beide Geräte gleich

➝ Ø 26➝

8044,5

11 9,5

M10 M8 20

16

30x1

5

M22

x1,5

TS 350TS 200 TS 350TS 200

leng

th o

f str

oke=

32

leng

th o

f str

oke=

32

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Page 22: Our solution for your individual needsOur solution for your individual needs. NKK 2000 NKK 800/1200 NKK 400/600 Terminal for Cu locking sleeve Current coupling NKK 2000 can be regreased

Current carrying capacity of welding cablesThe data specified below apply to welding cables with sheating of a synthetic caoutchouc compound for a limiting temperature of 80° C.

Load ratings apply to continuous duty (DB) and intermittent service at 30° C ambient temperature. The duty cycles (ED), 85 %, 80 %, 60 %, 35 %, 20 % and 8 % with a cycle duration of 10 minutes are specified for manual welding operations (HSB). Manual welding operations with a 60 % duty cycle (ED) are termed nominal manual welding operations. This cycle consists of 6 minutes of operation and a 4 minute resting period.

The longer the cables, the higher the resistance. For cable lengths in excess of 20 metres, the next larger cross-section should be used.

Conversion factors for current carrying capacity at higher ambient temperatures and a max. conductor temperature of 80° CAmbient Factor Ambient Factor temperature temperature °C °C

to 55 0.71 to 35 0.95 to 60 0.63 to 40 0.89 to 65 0.55 to 45 0.84 to 70 0.45 to 50 0.77 to 75 0.32

Parallel connection of2 cablesb 0.85 3 cables 0.80

22

Nominal- Load rating, cycle consists 10 min cross-section copper

DB HSB HSB HSB HSB HSB HSB 100% ED 85% ED 80% ED 60% ED 35% ED 20% ED 8% ED

mm2 A A A A A A

16 130 131 131 133 144 167 233 25 173 175 176 182 204 244 351 35 216 220 222 233 268 324 477 50 274 281 284 303 356 439 654 70 341 352 358 387 463 578 872 95 413 430 438 478 582 734 1117 120 480 503 513 564 692 880 1348

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