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Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

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Page 1: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics
Page 2: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Overview

Manufacturing

Contract Packaging

Point of Purchase Displays

Service

Logistics

Locations

Contents

Created by Packaging Unlimited Design Team© Packaging Unlimited. All rights reserved.

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Page 3: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

“We are a vertically integrated full-service packaging solutions company.”

2 Packaging UnlimitedPackaging Unlimited

Overview

Packaging Unlimited started out in 20,000 square feet of rented space with two paying customers. We have now grown to over 1.7million square feet of offi ce, manu-facturing, contract packaging and warehouse space. Dedicatedservice and increasing experience have been the driving forces that continue to move us forward.

Our history provides us with a wealth of knowledge that has been achieved through retaining dedicated employees with adesire to always do the best job possible. You can be assured that your needs will be met when you do business with PackagingUnlimited because of our dedica-tion to continuous improvement.

• Established in 1975

• Locations in 5 cities

• Over 1.7 million sq. ft. company owned space under roof

• Concept to consumer services

Page 4: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

• Corrugated Converting• Specialty Packaging• SureStacker™ Corrugated Pallets• Contract Packaging• Thermoforming• Point of Purchase Displays

Overview 3

Half pallet display

Primary package Floor stand Shrink-wrapped package

PDQ tray

The Packaging Unlimited “Turn Key Approach” absorbs traditional hidden costs of multiple suppliers into a Supply Chain Solution by offering: Project management, design, manufacturing, contract packaging, inventory control and logistics.

• Corrugated Converting• Specialty Packaging• SureStacker™ Corrugated Pallets• Contract PackagingContract Packaging• ThermoformingThermoformingThermoforming

Page 5: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

• Rotary die-cutting• Flat die-cutting• Slitting, scoring, gluing• Flexographic printing• Label laminating• Open-face laminating• Wax coating• Stitching

Corrugated Converting

Manufacturing

Rotary die-cutter

4 Packaging Unlimited

“Our experiencegoes way beyondbrown boxes.”

Printing, die-cutting, and gluing in-line

3-color fl exo printing

2-color fl exo printing

2-color fl exo printing 4-color fl exo printing

Label laminating

Packaging Unlimited hastooling makers on location.This allows for a fastspeed-to-market process.

2-color fl exo printing

Label laminatLabel laminating

Page 6: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Foam Fabricating• Die-cutting• Gluing• Assembly• Variety of foam: PE, PU, EPS, anti-static and convoluted

-static and

Manufacturing 5

Foam Fabricat• Die-cutting• Gluing• Assembly• Variety of foam: P anti convoluted

Die-cut partitions Self-locking mailer with foam insert2-color carton with handholes

Manufacturing plantPlastic corrugated

Page 7: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Manufacturing

6 Packaging Unlimited

“Our business has grown through many opportunities to meet the challenges ofcustomer needs.”

Thermoforming• Clamshell packaging• Blisters• Stacking trays• Promotional packaging components• Display components• Wide variety of raw materials: PVC, PE, PETG, fl ocked HIPS, PET, RPET, styrene

UV sealed clamshell Face sealed blisters Snap lock clamshell

ThermoformerThermoform trays

Thermoforming• Clamshell packaging• Blisters• Blisters• Blisters• Stacking trays• Promotional packaging components• Display components• Promotional packaging components

Page 8: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Manufacturing 7

Specialty Packaging• Glass shippers• Reels• Divided containers• Shipping bulkheads and void fi llers• Wood crates and pallets

Reels for electrical wiring

Glass windshield shipper Bulk shipperCustom wood assembly

Manufacturing 7

SureStacker TM Corrugated Pallets• Meets government standards for international shipping• Standard and custom sizes• Lightweight• Rackable• Recyclable To learn more go to

www.surestacker.com

Runners have a hardboard insert for superior strengthand rackability

Specialty Packaging• Glass shippers• Reels• Divided containers• Shipping bulkheads and void fi llers• Wood crates and pallets• Wood crates and pallets

Packaging

kheads and

• Wood crates and pallets

Page 9: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

8 Packaging Unlimited

ContractPackaging

Contract Packaging• Hand assembly• Pallet displays• Club store programs• On-pack promotions• Shrink-wrapping• Shrink & pre-printed sleeves• Registered shrink fi lm• Clamshell sealing UV / RF• Blister packing• Skin packing• Kit assembly• Bundle wrapping• Re-work / Re-pack / Labeling• Direct mailing• Streamfeeding

Shrink-wrapping / hand assemblyShrink-wrapping

“We have no trouble putting the piecestogether.”

Page 10: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Blister pack and sealHand assembly

ExpandableWorkforceAn on-site offi ce for temporarypersonnel allows PackagingUnlimited to quickly expandproduction lines and meet customer demands.

From Concept to ConsumerPackaging Unlimited has a long history of contract packagingexperience. With an expandable workforce and a wide variety of equipment capabilities, our staff will coordinate the project from the beginning of the design phase through material procurement, production, and logistics.

Hand assembly

Our planning andfl exibility permit us to offer services that complete a successful project. So, whether you have a national product rollout or a focused-market intro-duction, we make it happen.

Pallet display assembly

Contract Packaging 9

From Concept to ConsumerPackaging Unlimited has a long history of contract packagingexperience. With an expandable workforce and a wide variety of

Page 11: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

We believe that communication is the key element to the success of executing timelines. Our project managers maintain involvement with all departments from the initiation of the project through the ship date.

“We have many years of experience in the world of displays.”

P-O-P Displays

10 Packaging Unlimited

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We fully understand that the ship date never changes.

Club pallet

Pallet display assembly

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We fully understand that the ship date never changes.

Page 12: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Floor stand Floor stand Counter display Floor stand

PDQ tray Display ready case

• Primary display packs• Counter units• Sidekicks• Floor stands• Pallet displays• Modular displays• PDQ trays

Design Solutions• Motivates consumers to buy• Meets shipping requirements• Addresses retail guidelines• Eye-catching & innovative• Drive costs down

Modular displaysplaysPDQ trays

P-O-P 11

Counter display

• Primary display packs• Primary display packs• Primar• Counter units• Sidekicks• • FloorFloor stands• Pallet displaysPallet displaysPallet displays• Modular dis

Design Solutions• Motivates consumers to buy• Meets shipping requirements• Addresses retail guidelines• Eye-catching & innovative• Drive costs downPallet displays

Modular displaysplays

Page 13: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Design ServicesConcepts • Renderings – Concept solutions for sales and marketing

Samples • Mock-ups – Production replicas for presentation • Fit and ship tests – Additional testing as required

Specifi cations • Bills of materials • Pallet patterns • Assembly instruction sheets • Dimensioned CAD fi les & dielines

“Our team of experts will expedite yourproject from start to fi nish.”

Service

12 Packaging Unlimited

Design Experience• Structural and graphics experience in primary and secondary packaging, thermoforming and point of purchase displays• Large variety of materials: corrugated, chipboard, rigid & fl exible plastics, foam• Cost effective designs

Design preparation 3-D CAD

Design Technology• State of the art design software and hardware systems

Page 14: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

• Rotary die-cutting• Flat die-cutting• Slitting, scoring, gluing• Flexographic printing• Label laminating• Open-face laminating• Wax coating• Stitching

Corrugated Converting

Service 13

QualityISO 9001 Certifi ed • FDA Compliant • FDA Registered / Licensed

• Hourly on-line inspections• Lot / batch tracking• UPCs and labels printed in-house• UPCs scanned by ANSI standards and check digits verifi ed• Job specifi cations customized to meet requirements of both the customer and Packaging Unlimited

PlanningMRP(Material Requirements Planning)• Production effi ciencies• Transportation / logistics• Forecasting• Master planning• Supply chain managementERP(Enterprise Resource Planning)Inventory Controls

ANSI UPC scanning

Date coding

Project Management / Customer Service / SalesThese positions are the customer’s primary point of contact through all phases of the project.Communication is the key element to the success of executing the timelines.

Systems as diverse as our customers require us to be.

Full staff of IT professionals • Programmers • Systems Analysts • Engineers

Our systems were designed toaccommodate speed-to-market.We utilize industry-standard rules for forecasting and material re-quirements which use disciplines such as demand schedules and cycle counts for data integrity.

Our enterprise database is based on “open architecture” standards and can be integrated into a multi-tude of connection possibilities; EDI, XML, VPN, FTP, and dedicated circuits.

Our Experience Includes:

• Customer visibility to system reports and activity through secure internet access.• Multi-level access to customer-supplied applications such as; Red Prairies’s LENS, DigitalLogistix supply chain management suites and SAP inventory management.• RF, bar coding, RFID, lot tracking, data import/export.

QualitQualityyISO 9001 Certifi ed ISO 9001 Certifi ed • FDA CompliantFDA Compliant • FDA Registered / Licensed

Project Management / Customer Service / SalesThese positions are the customer’s primary point of contact through all phases of the project.Communication is the key element to the success of executing the timelines.

Page 15: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

14 Packaging Unlimited

Our locations are spread throughout 5 cities.

“All of our locations are within one day driving distance of over 50% of the US consumer market and 80% of the US retail spend.”

Logistics

Our locations are spread throughout 5 cities.

Page 16: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

Logistics 15

ShippingPackaging Unlimited’s fl eet of trucks and trailers are utilized to deliver your packages when and where you need them.Our drivers are certifi ed pro-fessionals with the experience necessary to get your ship-ments to you, on time and inexcellent condition.

Warehousing• Storage for raw materials and fi nished goods• Security for high-risk products• Minimum entry and exit locations• Good Manufacturing

Practice (GMP) • Truck and rail docks

Raw materials Finished goods

• Security for high-risk products• Security for high-risk products

Loading docks

Page 17: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics

2251 Augustine AvenueCovington, KY 41014859-431-6194859-431-0808 fax

325,000 sq. ft.

261 BroadwayFranklin, KY 42134270-598-0505270-598-0576 fax

173,000 sq. ft.

2588 Grimes AvenueOwensboro, KY 42303270-684-8058270-685-0466 fax

250,000 sq. ft.

1121 West Kentucky StreetLouisville, KY 40210502-515-2700502-515-3974 fax

167,000 sq. ft.

1411 Legionaire Drive1880 Riverview RoadLincolnton, NC 28092704-732-7100704-732-8141 fax

185,000 sq. ft.

We invite you to visit our web site at: www.pkgunltd.com or contact us for more information and to schedule a tour of our facilities.

1729 McCloskey StreetLouisville, KY 40210502-515-3900502-515-3939 fax

600,000 sq. ft.

Page 18: Overview Contract Packaging - · PDF file• Contract Packaging • Thermoforming ... Project management, design, manufacturing, contract packaging, inventory control and logistics