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PackPack 66
STAGE PAGE26 A wheel and tyre 88
27 Fitting the wheel 91
28 Right rear suspension 94
29 Right rear suspension 97
30 Mudguards 100
Published in the UK by De Agostini UK Ltd, Royds Withy King, 65 Carter Lane, London EC4V 5EQ. Published in the USA by De Agostini Publishing USA, Inc., 299 Park Avenue • New York, New York 10171.All rights reserved © 2019
Warning: Not suitable for children under the age of 14. This product is not a toy and is not designed or intended for use in play. Items may vary from those shown.
88
Stage 26: A wheel and tyre
Your parts: 26A. Outer wheel rim 26B. Inner wheel rim 26C. Tyre DP. 2 x 3mm washer screws
89
2 Turn the assembly around and place the inner wheel r im (26 C ) into the t yre.1 Star t the wheel assembly by inser t ing the outer wheel r im (26B) into the t yre (26A).
3 S ec ure the par ts together with three DM screws.
90
Here is how your assembly should look at the end of this stage. Keep any assemblies, unused parts and spares labelled to one side for later use.
91
Your parts: 27A. Wheel trim 27B. Valve 27C. Washer 27D. Brake plate 27E. Handbrake actuating lever 27F. Front brake lines CM. 2.3 x 4mm screws
Stage 27: Fitting the wheel
92
3 Prepare the wheel assembled in the previous stage and inser t the valve (27B) into the hole in the outer wheel r im.
2 S l ide the end of one of the rear brake l ines (27F) onto the pin on the lever.1 Mount the handbrake ac tuat ing lever (27E) onto the indicated pin of the brake plate (27D).
4 Place the r ight f ront brake plate (27D) onto the r ight rear suspension. Fi t the rear wheel onto the r ight wheel hub (4H). P lace a washer (27C ) into the centre of the wheel and sec ure both to the hub with a CM screw.
5 Take the wheel t r im (27A) and f i t i t over the screw. 6 Pass the f ree end of the brake l ine bet ween the fuel tank and transmiss ion mounts. Connec t the end of the cable to the tab on the cable cover (14G).
93
Here is how your assembly should look at the end of this stage. Keep any assemblies, unused parts and spares labelled to one side for later use.
94
Stage 28: Right rear suspension
Your parts: 28A. Right rear suspension arm 28B. Right rear suspension arm mount 1 28C. Right rear suspension arm mount 2 HM. 2 x 7mm screws
95
2 S ec ure the mount to the arm with an HM screw from the outs ide.1 Place r ight rear suspension arm mount 1 (28B) on the end of the shor t arm of the r ight rear suspension arm (28A) as shown, a l igning the holes of both par ts.
4 S ec ure the mount to the arm with an HM screw from the ins ide.3 Now place r ight rear suspension arm mount 2 (28C ) on the end of the longer arm of the suspension arm, as shown.
96
Here is how your assembly should look at the end of this stage. Keep any assemblies, unused parts and spares labelled to one side for later use.
97
Stage 29: Right rear suspension
Your parts: 29A. Joint 29B. Drive shaft 29C. Rear shock body 29D. Rear shock spring 29E. Washer AM. 1.7 x 3mm screws BM. 2 x 4mm screws CP. 1.7 x 4mm screws
98
3 S l ide the rear shock body (29C ) into the hole in the rear suspension arm. The shock body can only f i t in one or ientat ion. S ec ure the par ts together with a BM screw.
4 Place the r ight rear suspension arm onto the unders ide of the chass is, f i t t ing mount 2 onto the middle sec t ion, and the shock body and spr ing into the hole and surrounding recess, as indicated. Inser t the dr ive shaf t into the s ide of the transmiss ion. S ec ure the shock body f rom the top of the chass is with a washer (29E) and a BM screw.
5 S ec ure the mount to the chass is with a BM screw. 6 Turn the chass is over and sec ure the other r ight rear suspension mount to the chass is with a BM screw.
2 Fix the jo int and dr ive shaf t to the r ight rear suspension arm with an AM screw. 1 Fi t the dr ive shaf t (29B) ins ide the jo int (29A). Make sure you posit ion i t correc t ly to match the angle shown in the inset. S ec ure the par ts together with a CP screw.
99
Here is how your assembly should look at the end of this stage. Keep any assemblies, unused parts and spares labelled to one side for later use.
100
Stage 30: Mudguards
Your parts: 30A. Left rear mudguard mount 30B. Right rear mudguard mount 30C. Left rear mudguard 30D. Right rear mudguard AM. 1.7 x 3mm screws MM. 1.7 x 3mm countersunk screws
101
2 S imi lar ly, f i t the r ight rear mudguard mount (30B), marked with an R, to the r ight rear mudguard (30D) with t wo MM screws.1 S ec urethe lef t rear mudguard mount (30A), marked with an L , to the lef t rear mudguard (30C ) with t wo MM screws.
3 Take the lef t rear mudguard and sec ure the mount to the chass is behind the lef t rear wheel with t wo AM screws f rom below. 4 Fix the r ight rear mudguard to the r ight s ide of the chass is, behind where the r ight rear wheel wi l l be f i t ted, with t wo AM screws.
102
Here is how your assembly should look at the end of this stage. Keep any assemblies, unused parts and spares labelled to one side for later use.