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DUYTAN PRECISION MOLD Co., Ltd

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Page 1: Page 1 DUYTAN PRECISION MOLD Co., Ltd

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DUYTAN PRECISION MOLD Co., Ltd

Page 2: Page 1 DUYTAN PRECISION MOLD Co., Ltd

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SNAPSHOTS

• HQ Area: 8,250 m2

• Existing staff: 174 ppl (48 engineers)

• Main products: Precision molds

• Capacity: 350 - 400 sets/year

• Mold life achieve minimum: 300 –> 1 million shots

• Mold precision: ≤ 5 - 10 µm

Taken apart from DUYTAN group since 2017.

Twenty-two-year experiences in plastic mold design

and manufacture, provide our customers comprehensive

solution through closed processes from mold design,

making mold, testing samples, manufacturing plastic

products with injection and blowing processes, printing,

labeling and delivery.

Annual output: 350 – 400 high quality sets.

2019: Certificate on High Technology Enterprise

issued by Ministry of Science & Technology.

H i g h l i g h t s

D U Y T A N P R E C I S I O N M O L D

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VISION

MISSION

CORE VALUES

“ To become a leading mold maker in Vietnam

and South East Asia ”

“Creation – Speed – Quality – Discipline”

D U Y T A N P R E C I S I O N M O L D

“To produce exquisite and high quality plastic

products that meet our customers' requirements”

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Production mold manufacturing

R everse engineering & rapid prototype

Mold design: analysis DFM, FMEA, Mold flow simulation

Mold qualification

Product design & concept to realization: Solution & 2D & 3D

Pilot mold manufacturing

OUR SERVICES

D U Y T A N P R E C I S I O N M O L D

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Injection molds for technical parts

D U Y T A N P R E C I S I O N M O L D

SEGMENTS SERVED

A produces about 350 sets of high precision molds per year

Blowing mold for

cosmetics jars / bottles

Injection molds for

preform & caps &

closures

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Our Partners & Customers

MACHINES/

EQUIPMENTS

CUSTOMERS

SOFTWARES

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MOLD MANUFACTURING OVERVIEW

MOLD DESIGN

MOLD

MANUFACTURING

MOLD TRIAL

QA/QC AND

ACCEPTANCE

DELIVERY/

HAND OVER MOLD

ADJUSTMENT

CUSTOMER

REQUEST

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ANALYSIS & DESIGNING PROCESS

Documents

& data

Layout

approval

Mold layout

DFM & FMEA

Mold 3D

designing

Mold 2D

designing

Design

approval

Mold trial

Mold

acceptance

Update design

data

Mold

manufacturing

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MANUFACTURING PROCESSING

Manufacturing processing

analysis basing on 3D&2D

Rough machining

(Raw steel, rough milling

& lathing)

Processing

scheduling

Mold

componentsSteel &

materials

Mold completing

(QC, polishing, assembly)

Inserts finish machining

(Milling, lathing, EDM,

grinding, ...)

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• R&D: 15 engineers

• Designing & process programming: 20 engineers

• Technical analysis & design:

- Pro Creo

- Unigraphics

- Hyper Mill

- Solid Work

- AutoCAD 2018

- Mold Flow Analysis

DESIGNING & PROCESS PROGRAMMING

D U Y T A N P R E C I S I O N M O L D

Page 11: Page 1 DUYTAN PRECISION MOLD Co., Ltd

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PROCESSING MANAGEMENT

Production Smoothing by ISS Software

IoT

Dashboard Online Direct Management

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• Human : 175

• CNC milling : 14 machines

• CNC lathe : 7 machines

• EDM & WEDM : 6 machines

D U Y T A N P R E C I S I O N M O L D

TECHNOLOGY

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Milling machine

CNC MAZAK

FJV-35/80II

D U Y T A N P R E C I S I O N M O L D

Processing: Rough & Finish Machining

Milling machine

CNC MAZAK-

VCS530

Gun Drill machine

Milling machine

CNC MAZAK-

FJV-60/80II

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Processing: Grinding

Flat grinding machine

Okamoto ACC450

Circular grinding machine

Palmary GU32X60S

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Processing: Finish Machining

Milling machines CNC 5 axis

Makino D500 (Japan)

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Processing: Finish Machining

Lathe machine CNC Mazak QT300 MA, with C milling axis (Japan)

LATHE MACHINE CNC MAZAK

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Processing: Finish Machining

EDM MACHINES

EDM Charmilles Roboform 35P

(Switzerland)

EDM Sodick AG40L

(Japan)

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Processing: Finish Machining

WEDM MACHINES

Charmilles Robofil 380 (Switzeland) Makino U3 (Japan)

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MOLD TESTING MACHINES

JSW (JAPAN) Krauss Maffei (GERMANY)

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QUALITY ASSURANCE

Projector Measuring -

Mitutoyo

Coordinate Measuring Machine

(CMM) - Mitutoyo

Height measuring

machine - Zoller

Hardness testing

machine

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CAP & CLOSURE

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INJECTION MOLD

• Product : Effervescent tablets cap D31.9

• No. of cavity : 24 cav

• Resin : LDPE

• Part weight : 4.7g

• Machine: JSW ADS 180

• Cycle time: 24s

• Mold size: 700 x 500 x 597 (L x W x H)

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• Product: Preform D30 P30

• No. of cavity: 48cav

• No. of cavity: PET

• Part weight: 30g

• Machine: JSW ADS 450

• Cycle time: 30s

• Mold size: 1150x790x651 (L x W x H)

INJECTION MOLD

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• Product: Edible oil fliptop cap D028 PCO1881

• No. of cavity: 16 cav

• Resin: LDPE & HDPE

• Part weight: 6.7g

• Machine: JSW ADS 180

• Cycle time: 18s

• Mold size: 750x490x521 (L x W x H)

INJECTION MOLD

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• Product: Fliptop 8oz Tall Snap On

• No. of cavity : 12cav

• Resin: PP

• Part weight: 13.6g

• Machine: JSW ADS 350

• Cycle time: 18s

• Mold size: 1050x700x527 (LxWxH)

INJECTION MOLD

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• Product: Cap D60 stack mold

• No. of cavity: 16

• Resin: PP

• Part weight: 4.9g

• Machine: JSW ADS 110

• Cycle time: 12.5s

• Mold size: 550 x 400 x 446.8 (L x W x H)

INJECTION MOLD

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• Product: Blood tube

• No. of cavity: 32 cav

• Resin: PP

• Part weight: 2.2g

• Machine: Krauss Maffei 80

• Cycle: 8s

• Mold size: 600x400x443 (L x W x H)

INJECTION MOLD

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• No. of cavity: Max 12 cav

• Volume: 50ml ->2 5 Litre

BLOWING MOLD

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COMPANY

MANAGEMENT

SYSTEMS

D U Y T A N P R E C I S I O N M O L D

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CON TAC T U S

http://duytanmold.com

[email protected]

+84 28 3754 5418

Block 1, 1A Road, Tan Tao Industrial Zone, Tan

Tao A Ward, Binh Tan District, HCMC, Vietnam

HEAD OFFICE

+84 28 3754 5416

SCAN ME

Introduction Video