PAPER CRAFT - Dansmc

PAPER CRAFT

2003.10.25

Assembly Instructions

Assembly instructions: Sixteen A4-sized sheets.

Paper craft: Twenty-one A4-sized sheets with 156 parts in all

These instructions apply only to the "TMAX." These Paper Craft parts areeasier to work with when printed out on strong, thick paper (like postcard stock).

In creating these Paper Craft models we use 135kg Kent paper stock (0.18mm).

Thank you for downloading the "TMAX"paper craft model. By simplyfollowing this manual while referring to the names and numbers shownon the parts sheets, you can assemble an authentic-looking replica of the TMAX.

Note

TO BEGIN

Items of Caution*Take care when using sharp or pointed objects or when

using bladed cutting tools. Place a heavy sheet of paper

under the paper you want to cut.

*Use glue and other adhesives only in well-ventilated

areas.

*When printing, use a slightly reduced font size as there

are many differences in dimensions depending on the

type of printer used.

Tools and materials needed-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or

other pointed tool (for making a folding crease) - Felt

pen - Pin set - Glue - Hand towel ( for cleaning your

fingers) - Dictionary or other heavy book ( to press the

papers flat)

HOW TO ASSEMBLE

*Follow the working method and markings carefully.

*Cut carefully along the outer line with a cutting blade,

Exacto-knife or scissors.

*Cut carefully with a cutting blade, Exacto-knife orscissors.

*For folding parts, first use an awl or other pointedtool to make a light crease along the dotted or solidline. This will make the folds straight. Avoid makingstrong creases, as this will cause the paper to tear.

*As an adhesive, white wood glue is recommended.Avoid over-application as this will cause the paperto wrinkle.

*Before beginning assembly, test adhesive amountson extra paper.

*Occasionally, white spots will be apparent on foldsand cuts. Use a marker or pencil to fill-in these spots.It is recommended that this be done after each stageof assembly because coloring becomes more diffi-cult once parts are assembled.

One - point Advice

Basic working method and markings

Fold along these lines. The printed

surface should be on the outside of

the folded shape.

Solid lines

Dotted line

Fold along these lines. The printed

surface should be on the inside of

the folded shape.

Broken lines

Cut out parts marked with an as-

terisk (*).

Cut along these lines

Red dots are the reference positions

for gluing surfaces.

- 2 -

Do not fold or cut the parts

marked .

- 3 -

A-1 A-2

A-3

A-4

A-6

A-7

A-5

A-1

A-2

Reference photo

Sheet A, 7 parts in totalFront Cowl

First, assemble each component by following theworking method and markings. Then, refer to the il-lustration and photos below to glue the parts together.

Indication ofWorking Methods Fold or Curve Glue

1 Assembling the Front Cowl

Please use the dots on each component as reference when gluing surfaces.Fold each relevant part according to the assembly symbols.

- 4 -

B-12

B-2

B-3

B-4

B-10

B-6

B-8

B-9

B-5

B-1

B-7B-11

B-13

B-14

DO NOT glue the upper and the lowerparts of the steering column at thisstage.

[ Upper Steering Column ]

[ Lower Steering Column ]

[ Front Fender ]

[ Front Fender ]

Reference photo

SteeringSheet B, 14 parts in total

Fold each relevant part according to the assembly symbols.Please use the dots on each component as reference when gluing surfaces.



2 Assembling the Steering

- 5 -

C-1

C-2

C-3C-4

C-5

D-7

D-4D-8

D-2

D-3

D-5D-6

D-1

FrameSheet C, 5 parts in total



3 Assembling the Frame & Rear Fender


Rear FenderSheet D, 8 parts in total


Reference photo

Reference photo

- 6 -

E-6

E-7

E-5

E-2

E-1

E-15

E-13

E-11

E-10

E-9E-3E-4

E-8

E-12

E-14

Rear ArmSheet E, 15 parts in total



4 Assembling the Rear Arm


Reference photo

- 7 -

F-3

F-4

F-2

F-1

G-2

G-3G-16

G-15

G-14

G-11G-12

G-13

G-4

G-1G-10

G-9

G-8

G-7 G-6

G-5

SeatSheet F, 4 parts in total




5 Assembling the Seat & Exhaust Pipes

Reference photo

Reference photo

Exhaust PipesSheet G, 16 parts in total


- 8 -

H-6H-4

H-7

H-3

H-5

H-2

H-1

H-13

H-14

H-12

H-10

H-11

H-9

H-8

H-15

Steering HandleSheet H, 7 parts in total



6 Assembling the Steering Handle & Stand


Reference photo

Reference photo

StandSheet H, 8 parts in total


- 9 -

I-8

I-5

I-9

I-1

I-13 I-2

I-6

I-11 I-10

I-3

I-4

I-12

I-7

Side CoversSheet I, 25 parts in total



7 Assembling the Side Covers -A


Reference photo

- 10 -

I-19(25)

I-16(21)I-14(22)

I-15(23)

I-18(24)

I-17(20)

Side CoversSheet I, 25 parts in total




8 Assembling the Side Covers -B

Assemble both side covers.The diagram shows how the leftside cover looks.The numbers within the parentheses indi-cate the parts for the right side cover.

Reference photo

- 11 -

J-11

J-14

J-16

J-15

J-4

J-1

J-10

J-9

J-8

J-6J-7

J-5

J-3J-2

J-17

J-12

J-13

Crank CaseSheet J, 17 parts in total



9 Assembling the Crank Case


Reference photo

- 12 -

K-6

K-5

K-2

K-7

K-3

K-1

K-8

K-14

K-10

K-12

K-9

K-13K-11

K-15

K-4

Reference photo

Front TireSheet K, 15 parts in total



10 Assembling the Front Tire


*Glue the completed front wheel to the assembled front tire.

[Front tire]

[Front wheel]

- 13 -

L-8

L-15

L-11

L-13

L-9

L-12

L-10

L-14

L-4

L-3

L-2

L-1

L-5

L-6

L-7

Reference photo

Rear TireSheet L, 15 parts in total



11 Assembling the Rear Tire


[Rear tire]

*Glue the completed rear wheel to the assembled rear tire.

[Rear wheel]

1

1

2

3

4

4

4

5

5

6

7

8

8

9

10

11

12

13

13

6

7

- 14 -

Please use the dots on each component as reference when gluing surfaces.

glue the assembled parts in numericalorder through .

Assembly Instructions

12 Finish

1 13

Exhaust Pipe Rear Fender

Rear Tire

Rear Arm

Stand

Side Cover B

Crank CaseFrame

Steering Handle

Side Cover A

Front Tire

Front Cowl

Upper Steering Column

Lower Steering Column

Seat

Glue the side cover B to the frame.

Glue the rear arm to the crankcase.

Glue the crankcase to the frame.

Insert the frame into the side cover A, and glue the side covers

A and B.

Glue the side cover B to the rear fender.

Glue the exhaust to the crankcase and the rear fender.

Glue the seat to the frame and the rear fender.

Insert the upper steering column into the frame, and glue it to

the lower steering column.

Glue the front cowl to the side cover A.

Glue the rear tire to the rear arm.

Glue the front tire to the lower steering column.

Glue the steering handle to the side cover A.

Glue the stand to the crankcase.

1234

5678

910

11

1213

K-1K-2K-3K-4K-5

K-6K-7K-8K-9K-10

K-11K-12K-13K-14K-15

G-1G-2G-3G-4G-5

G-6G-7G-8G-9G-10

G-11G-12G-13G-14G-15

G-16

I-1I-2I-3I-4I-5I-6

I-7I-8I-9I-10I-11I-12

I-13I-14I-15I-16I-17I-18

I-19I-20I-21I-22I-23I-24

I-25

- 15 -

RIGHT FRONT

A-1A-2A-3A-4A-5

A-6A-7

F-1F-2F-3F-4

L-1L-2L-3L-4L-5

L-6L-7L-8L-9L-10

L-11L-12L-13L-14L-15

B-1B-2B-3B-4B-5

B-6B-7B-8B-9B-10

B-11B-12B-13B-14

Rear Tire Exhaust Pipe

Side Cover Front Cowl

SteeringFront Tire

Seat

13 Assembled Model and the List of PartsPlease refer to the photo below when attaching each component.

E-1E-2E-3E-4E-5

E-6E-7E-8E-9E-10

E-11E-12E-13E-14E-15

- 16 -

LEFT REAR

C-1C-2C-3C-4C-5

D-1D-2D-3D-4D-5D-6

D-7D-8

J-1J-2J-3J-4J-5J-6

J-7J-8J-9J-10J-11J-12

J-13J-14J-15J-16J-17

H-1H-2H-3H-4H-5

H-6H-7

H-8H-9H-10H-11H-12

H-13H-14H-15

Rear Fender

Rear ArmStand

Crank Case

Frame

Steering Handle

14 Assembled Model and the List of PartsPlease refer to the photo below when attaching each component.

Documents

PAPER CRAFT - Dansmc