Parts_1279239019

STANDARD DUTY CARRIER

PARTS MANUAL

5-376-000089Rev 07 - June 01, 2010 © 2010 Jerr-Dan Corporation. All Rights Reserved.

1080 Hykes RoadGreencastle, PA 17225Phone (717) 597-7111

www.jerr-dan.com

Standard Duty Carrier Parts Manual - Page 25-376-000089Rev 07 - 06/10

This manual covers the following Jerr-Dan Models:NGAF - 5 Ton Aluminum Pioneer Fixed Rail WSRB - 5 Ton Steel RustlerNGADF - 5 Ton Aluminum Pioneer Dual Angle Fixed Rail SPRR5T - 5 Ton Steel Panel Removable RailNGAR - 5 Ton Aluminum Pioneer Removable Rail RRSB - 5 Ton Steel Removable Rail B.I.C.SPFR5T - 5 Ton Steel Panel Fixed Rail SLPB - 5 Ton Steel SharkNGAT - 5 Ton Aluminum Pioneer Transporter STRB - 5 Ton Steel B.I.C. TransporterSRR6T-W - 6 Ton Premium Steel Removable Rail SRRD6T - 6 Ton Premium Steel Shark

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material containedwithin this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuousproduct improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.

Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner arenot reflected in this manual.

This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).That information is provided by the chassis manufacturer.

When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on thealuminum tag riveted to the front left corner of the deck as shown below:

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.

Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail [email protected] or by FAX on 717-593-2362.

Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.

The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

167

VEHICLEIDENT. NO.

MODEL NO.

SERIAL NO.

MANUFACTURED BY

An Oshkosh Corporation Company


INDEX

DESCRIPTION PAGE DESCRIPTION PAGEDeck - 5 Ton Aluminum Fixed Rail (NGAF) .............................................................................. 6 - 7Deck - 5 Ton Aluminum Dual Angle Fixed Rail (NGADF) ........................................................ 8 - 9Deck - 5 Ton Aluminum Removable Rail (NGAR) ................................................................ 10 - 11Deck - 5 Ton Aluminum Transporter (NGAT) ...................................................................... 12 - 13Deck - 5 Ton Steel Rustler (WSRB) .................................................................................... 14 - 15Deck - 5 Ton Steel Panelized Removable Rail (SPRR5T) ................................................... 16 - 17Deck - 5 Ton Steel Panelized Shark (SPRRD5T) ................................................................ 18 - 19Deck - 5 Ton Steel Panelized Fixed Rail (SPFR5T) ............................................................. 20 - 21Deck - 5 Ton Steel Removable Rail (RRSB) ........................................................................ 22 - 23Deck - 5 Ton Steel Shark (SLPB) ......................................................................................... 24 - 26Deck - 5 Ton Steel Transporter (STRB) .............................................................................. 26 - 27Deck - 6 Ton Steel Removable Rail (SRR6T-W) .................................................................. 28 - 29Deck - 6 Ton Steel Shark (SRRD6T-W) ............................................................................... 30 - 31Steel Bolt-In Keyslots ........................................................................................................... 32 - 33Adjustable Roll Cylinder Bracket - Deck ............................................................................. 34 - 35Standard Bolt-On Headboard .............................................................................................. 36 - 37Deluxe Bolt-On Headboard ................................................................................................. 38 - 39Bucket Rest Headboard ...................................................................................................... 40 - 41Stationary Headboard .......................................................................................................... 42 - 43Worm Gear Winch ............................................................................................................... 44 - 45Planetary Gear Winch .......................................................................................................... 46 - 47Worm Gear Winch Cable Roller / Tensioner Plate .............................................................. 48 - 49Planetary Gear Winch Cable Roller / Tensioner Plate ........................................................ 50 - 51Manual Remote Free Spool - Bolt-On Headboard .............................................................. 52 - 53Manual Remote Free Spool - Stationary Headboard .......................................................... 54 - 55Manual Remote Air Free Spool ............................................................................................ 56 - 57Subframe (Outboard Tllt Cylinders) .................................................................................... 58 - 59Subframe (Inboard Tllt Cylinders) ....................................................................................... 60 - 61Hold Down (Outboard Tilt Cylinders) .................................................................................. 62 - 63Hold Down (Inboard Tilt Cylinders) ..................................................................................... 64 - 65Slide Pad ........................................................................................................................ 66 - 67Mud Flap ........................................................................................................................ 68 - 69Mud Flap - Ford F550 & Dodge Ram 5500 .......................................................................... 70 - 71Final Assembly ..................................................................................................................... 72 - 73Final Assembly - Galvanized Subframe ............................................................................. 74 - 75Ford F550 Frame Reinforcement and Spring Spacers ...................................................... 76 - 77Ford F550 Subframe Modifications ..................................................................................... 78 - 79GM C4500/5500 Subframe Modifications ........................................................................... 80 - 81GM C4500/5500 Brake Cable Rework and Rear Fuel Tank Modification .......................... 82 - 83Dodge Ram 5500 Frame Reinforcement ............................................................................. 84 - 85Dodge Ram 5500 Brake Cable Rework .............................................................................. 86 - 87Dodge Ram 5500 Fuel Tank Hose Install ............................................................................. 88 - 89Isuzu NRR Frame Reinforcement - 21’ Deck ...................................................................... 90 - 91Hydraulic Reservoir and Toolbox / Basket ......................................................................... 92 - 97

Toolbox ........................................................................................................................ 98 - 99Toolbox Shelf ................................................................................................................... 100 - 101Toolbox Light ................................................................................................................... 102 - 103Toolbox Top Stowage Tray and Marker Lights ............................................................. 104 - 105Dual Controls - 3 Bank .................................................................................................... 106 - 107Dual Controls - 4 Bank .................................................................................................... 108 - 109Dual Controls - 5 Bank ...................................................................................................... 110 - 111Dual Controls - 6 Bank ..................................................................................................... 112 - 113Dual Controls - 7 Bank ..................................................................................................... 114 - 115Hydraulic Components - Standard .................................................................................. 116 - 117Hydraulic Components - Standard (Hose Track) ........................................................... 118 - 119Hydraulic Components - Hose Routing / Mounting (Ford, GM & IHC) .......................... 120 - 121Hydraulic Components - Hose Routing / Mounting (Dodge) ......................................... 122 - 123Hydraulic Components - IRL Wheel Lift w/ Manual Grids ............................................ 124 - 125Hydraulic Components - IRL Wheel Lift w/ Hydraulic Grids ......................................... 126 - 127Hydraulic Components - ZOD Wheel Lift w/ Manual Grids .......................................... 128 - 129Hydraulic Components - ZOD Wheel Lift w/ Hydraulic Grids ...................................... 130 - 131Hydraulic Components - Stabilizer ................................................................................. 132 - 133Hydraulic Components - Stabilizer w/ Reese Hitch Rcrv or Pintle Hitch Mtg Plate ..... 134 - 135Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mtg Plate ........... 136 - 137Hydraulic Components - IRL Tow Option ....................................................................... 138 - 139Hydraulic Components - Hydraulic Extend Tow Option ................................................ 140 - 141Electrical Components - Standard w/ Bolt-On Headboard ........................................... 142 - 143Electrical Components - Standard w/ Stationary Headboard ....................................... 144 - 145Deck Marker Lights ......................................................................................................... 146 - 147Headboard Side Marker Lights ....................................................................................... 148 - 149Electrical Components - Optional ................................................................................... 150 - 151Additional Deck Marker Lights ........................................................................................ 152 - 153IRL Wheel Lift .................................................................................................................. 154 - 155ZOD Wheel Lift ................................................................................................................ 156 - 157Manual L-Arm Wheel Lift Grid ........................................................................................ 158 - 159Manual T37 Pivoting Wheel Lift Grid .............................................................................. 160 - 161Hydraulic Wheel Lift Grid ............................................................................................... 162 - 167Hydraulic Rear Dock Stabilizer ....................................................................................... 168 - 169Stabilizer w/ Reese Hitch Receiver ............................................................................... 170 - 171Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate ............................................... 172 - 173Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ........................................... 174 - 175Ball Hitch Mounting Plate - IRL ........................................................................................ 176 - 177Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 178 - 179Ball Hitch Mounting Plate - Manual Extend ..................................................................... 180 - 181Pintle Hitch Mounting Plate - IRL ..................................................................................... 182 - 183Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 184 - 185Pintle Hitch Mounting Plate - Manual Extend .................................................................. 186 - 187Towbar - IRL ................................................................................................................... 188 - 189


DESCRIPTION PAGE

INDEX

Towbar - Hydraulic Extend ............................................................................................ 190 - 191Roll Cylinder Assembly ................................................................................................... 192 - 193Tilt Cylinder Assembly 5 Ton (Outboard) ....................................................................... 194 - 195Tilt Cylinder Assembly 6 Ton (Outboard) ....................................................................... 196 - 197Tilt Cylinder Assembly (Inboard) .................................................................................... 198 - 199Wheel Lift Extend Cylinder Assembly ............................................................................ 200 - 201IRL Cylinder Assembly........ ............................................................................................ 202 - 203ZOD Cylinder Assembly ................................................................................................. 204 - 205Stabilizer Cylinder Assembly .......................................................................................... 206 - 207Tow Option Hydraulic Extend Cylinder Assembly ......................................................... 208 - 209Lightbars .................................................................................................................... 210 - 211Switch Panels ................................................................................................................. 212 - 213Work Lights ................................................................................................................... 214 - 215Bolt-On D-Rings .............................................................................................................. 216 - 217Remote Control Operation(s) ......................................................................................... 218 - 221Remote Throttle Control .................................................................................................. 222 - 223Glad Hands and 7-Way Connector ................................................................................ 224 - 225Air Supply Disconnect .................................................................................................... 226 - 227Jump Start Kit ................................................................................................................... 228 - 229Folding Deck Ladder ....................................................................................................... 230 - 231Chains and Straps .......................................................................................................... 232 - 233Towing Safety Tools ....................................................................................................... 234 - 235Decals ................................................................................................................... 236 - 237Accessory Equipment .................................................................................................... 238 - 239Hydraulic Schematic ....................................................................................................... 240 - 248Electrical Schematic .................................................................................................................. 249


THIS PAGE INTENTIONALLY LEFT BLANK


DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)

ITEM PART NO. DESCRIPTION QTY

1 3097000655 19’ Deck - 96” wide 13097000656 19’ Deck - 102” wide3097000665 20’ Deck - 96” wide3097000666 20’ Deck - 102” wide3097000675 21’ Deck - 96” wide3097000676 21’ Deck - 102” wide

2 7679000017 Chain Tray Mat 2


1

2

DECK - 5 TON ALUMINUM FIXED RAIL (NGAF)

21’ deck shown


DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)





2

1

DECK - 5 TON ALUMINUM DUAL ANGLE FIXED RAIL (NGADF)

21’ deck shown





DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

ITEM PART NO. DESCRIPTION QTYStandard Aluminum Removable Rails:

10 3017000121 Angle Assembly LH Front 111 3017000122 Angle Assembly RH Front 112 3017000127 Angle Assembly LH Rear (19’ & 20’ decks) 1

3017000129 Angle Assembly LH Rear (21’ deck)13 3017000128 Angle Assembly RH Rear (19’ & 20’ decks) 1

3017000130 Angle Assembly RH Rear (21’ deck)14 7661000055 U-Nut 1215 7120000005 Capscrew, 0.50”-13NC x 2.50” 10

Parts Breakdown of Angle Assemblies50 4017001699 Angle LH Front 151 4017001700 Angle RH Front52 4017001705 Angle LH Rear (19’ & 20’ decks) 1

4017001707 Angle LH Rear (21’ deck)53 4017001706 Angle RH Rear (19’ & 20’ decks)

4017001708 Angle RH Rear (21’ deck)54 7115183664 Carriage Bolt, 0.50”-13NC x 4.50” 2055 8411080102 Extrusion 1056 4706006228 Plate 1057 7660182601 Locknut, 0.50”-13NC 20


21’ deck shown

DECK - 5 TON ALUMINUM REMOVABLE RAIL (NGAR)

2

1

21

01

05

25

4151

5141

75

65

55

45

1115 31

352



1 3097000657 19’ Deck - 95” wide, 12” X-mem spacing 13097000659 19’ Deck - 95” wide, 8” X-mem spacing3097000658 19’ Deck - 102” wide, 12” X-mem spacing3097000660 19’ Deck - 102” wide, 8” X-mem spacing3097000667 20’ Deck - 95” wide, 12” X-mem spacing3097000669 20’ Deck - 95” wide, 8” X-mem spacing3097000668 20’ Deck - 102” wide, 12” X-mem spacing3097000670 20’ Deck - 102” wide, 8” X-mem spacing3097000677 21’ Deck - 95” wide, 12” X-mem spacing3097000679 21’ Deck - 95” wide, 8” X-mem spacing3097000678 21’ Deck - 102” wide, 12” X-mem spacing3097000680 21’ Deck - 102” wide, 8” X-mem spacing

2 7679000017 Chain Tray Mat 23 Contact Parts Keruing Board A/R4 7786000007 Screw, 0.31”-18NC x 2.00” A/R

DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

ITEM PART NO. DESCRIPTION QTYStandard Aluminum Removable Rails:








DECK - 5 TON ALUMINUM TRANSPORTER (NGAT)

21’ deck shown

2

2

1

21

01

05

25

4151

5141

75

65

55

45

11

15

31

35

34




DECK - 5 TON STEEL RUSTLER (WSRB)


1

21’ deck shown

DECK - 5 TON STEEL RUSTLER (WSRB)




DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

ITEM PART NO. DESCRIPTION QTYStandard Steel Tubular Removable Rails:

10 3017000259 Rail Weldment Front (19’ & 20’ decks) 23017000260 Rail Weldment Front (21’ deck)

11 3017000262 Rail Weldment Rear (19’ & 20’ decks) 23017000261 Rail Weldment Rear (21’ deck)

12 7115181050 Capscrew, 0.50”-13NC x 1.25” 1013 7701000033 End Cap 4

Optional Aluminum Removable Rails:








21’ deck shown with standard removable steel rails on left side and optional aluminum removable rails on right side

DECK - 5 TON STEEL PANELIZED REMOVABLE RAIL (SPRR5T)

52

21

12 35

32

15

31

01

11

31

1

45

75

65

55

)NWOHS(-MULA TNORF H R02 MULA TNORF H L

)NWOHS(-MULA RAER H RMULA RAER H L22

25

05

)NWOHS(-MULA RAER H RMULA RAER H L

)NWOHS(-MULA TNORF H RMULA TNORF H L

42




2 3017000135 Angle Assembly LH (19’ deck) 13017000137 Angle Assembly LH (20’ deck)3017000139 Angle Assembly LH (21’ deck)

3 3017000136 Angle Assembly RH (19’ deck) 13017000138 Angle Assembly RH (20’ deck)3017000140 Angle Assembly RH (21’ deck)

4 7661000055 U-Nut (19’ & 20’ decks) 87661000055 U-Nut (21’ deck) 10

5 7120000005 Capscrew, 0.50”-13NC x 2.50” 8 (19’ & 20’ decks)

7120000005 Capscrew, 0.50”-13NC x 2.50” (21’ deck) 106 4178000874 Bracket, LH 17 4178000873 Bracket, RH 18 7115181223 Screw, 0.50”-13NC x 1.50” 49 7950180161 Flatwaher, 0.50” ID 4

10 7660182601 Locknut, 0.50”-13NC 4

DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)


Parts Breakdown of Angle Assemblies50 4017001713 Angle LH (19’ deck) 1

4017001715 Angle LH (20’ deck)4017001717 Angle RH (21’ deck)

51 4017001714 Angle LH (19’ deck) 14017001716 Angle LH (20’ deck)4017001718 Angle RH (21’ deck)

52 7115183664 Carriage Bolt, 0.50”-13NC x 4.50” 16 (19’ & 20’ decks)

7115183664 Carriage Bolt, 0.50”-13NC x 4.50” 20 (21’ deck)

53 8411080102 Extrusion (19’ & 20’ decks) 8Extrusion (21’ deck) 10

54 4706006228 Plate (19’ & 20’ decks) 8Plate (21’ deck) 10

55 7660182601 Locknut, 0.50”-13NC (19’ & 20’ decks) 16Locknut, 0.50”-13NC (21’ deck) 20


DECK - 5 TON STEEL PANELIZED SHARK (SPRRD5T)

1

3

2

5

25

45

35

05

15

5

55

4

4

8

7

6

8

01

901

9

21’ deck shown



DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)


2 7115160864 Carriage Bolt, 0.38”-16NC x 1.00” *3 7950160161 Flatwasher, 0.38” ID *4 7660162601 Locknut, 0.38”-16NC *5 2729000038 Permanent Raised Rails (19’ & 20’ decks) 1

2729000037 Permanent Raised Rails (21’ decks) 1


21’ deck shown

DECK - 5 TON STEEL PANELIZED FIXED RAIL (SPFR5T)

1

23

4

5




DECK - 5 TON STEEL REMOVABLE RAIL (RRSB)


Standard Steel Tubular Removable Rails:













DECK - 5 TON REMOVABLE RAIL STEEL (RRSB)

52

21

12 35

32

15

31

01

11

31

1

45

75

65

55



25

05



42


DECK - 5 TON STEEL SHARK (SLPB)


1 3097000721 19’ Deck , 6 Ton, 102” wide 13097000722 20’ Deck , 6 Ton, 102” wide3097000723 21’ Deck , 6 Ton, 102” wide






10 7660182601 Locknut, 0.50”-13NC 4

Parts Breakdown of Angle Assemblies







7660182601 Locknut, 0.50”-13NC (19’ & 20’ decks) 16Locknut, 0.50”-13NC (21’ deck) 20



DECK - 5 TON STEEL SHARK (SLPB)

21’ deck shown

3

15

2

05

5

5

25

35

4555

1

8

7

9

8

01

96

84

4


DECK - 5 TON STEEL TRANSPORTER (STRB)


1 3097000724 19’ Deck - 95” wide, 8” X-mem spacing 13097000725 19’ Deck - 102” wide, 8” X-mem spacing3097000726 20’ Deck - 95” wide, 8” X-mem spacing3097000727 20’ Deck - 102” wide, 8” X-mem spacing3097000728 21’ Deck - 95” wide, 8” X-mem spacing3097000729 21’ Deck - 102” wide, 8” X-mem spacing

2 Contact Parts Keruing Board A/R3 7786000007 Screw, 0.31”-18NC x 2.00” A/R

ITEM PART NO. DESCRIPTION QTYStandard Steel Tubular Removable Rails:












DECK - 5 TON STEEL TRANSPORTER (STRB)

21’ deck shown with optional removable steel rails on left side and optional aluminum removable rails on right side

52

21

12 35

32

15

31

01

11

31

1

45

75

65

55



25

05



32

42



1 3097000647 19’ Deck, 6 Ton, 102” wide 13097000648 20’ Deck, 6 Ton, 102” wide3097000649 21’ Deck, 6 Ton, 102” wide

DECK - 6 TON STEEL REMOVABLE RAIL (SRR6T-W)


Standard Steel Tubular Removable Rails:













DECK - 6 TON STEEL REMOVABLE RAIL (SRR6T-W)

52

21

12 35

32

15

31

01

11

31

1

45

75

65

55



25

05



42



1 3097000721 19’ Deck , 6 Ton, 102” wide 13097000722 20’ Deck , 6 Ton, 102” wide3097000723 21’ Deck , 6 Ton, 102” wide






10 7660182601 Locknut, 0.50”-13NC 4

DECK - 6 TON STEEL SHARK (SRRD6T-W)

Parts Breakdown of Angle Assemblies







7660182601 Locknut, 0.50”-13NC (19’ & 20’ decks) 16Locknut, 0.50”-13NC (21’ deck) 20



DECK - 6 TON STEEL SHARK (SRRD6T-W)

21’ deck shown

3

15

2

05

5

5

25

35

4555

1

8

7

9

8

01

96

84

4


STEEL BOLT-IN KEYSLOTS


Aluminum Decks1 4706005551 Keyslot Plate 12 7115181223 Screw, 0.50”-13NC x 1.50” Flat Head 4*3 7660182601 Locknut, 0.50”-13NC 4*4 7950180153 Flatwasher, 0.50” ID 4*

Steel Panel Decks1 4706005551 Keyslot Plate 12 7114181218 Capscrew, 0.50”-13NC x 1.50” 4*3 7950180153 Flatwasher, 0.50” ID 4*4 7660182601 Locknut, 0.50”-13NC 4*

* Quantities are per Item #1


STEEL BOLT-IN KEYSLOTS

11

2

33

44

2

SKCED MUNIMULA SKCED LENAP LEETS

2

1

4

3



1 3017000103 Roll Cylinder Angle 12 7115221650 Capscrew, 0.75”-10NC x 2.00” 43 7660222601 Nut, 0.75”-10NC, Nyloc 4

ADJUSTABLE ROLL CYLINDER BRACKET - DECK


ADJUSTABLE ROLL CYLINDER BRACKET - DECK

1

2

3


STANDARD BOLT-ON HEADBOARD


1 3241000237 Standard Headboard Weld - 36.50” 1 (w/ std remote free spool)

3241000238 Standard Headboard Weld - 45.50” (w/ std remote free spool)

3241000242 Standard Headboard Weld - 45.50” (w/ air remote free spool)





2 4796000037 Gasket 23 7105201650 Capscrew, 0.63”-18NF x 2.00” 44 7950200152 Flatwasher, 0.63” ID 45 7660200035 Nut, 0.63”-18NF 26 4686000295* Panel (36.50” or 45.50” headboard 1

w/ std remote free spool)4686000296* Panel (50.50” or 57.50” headboard

w/std remote free spool)4686000301* Panel (45.50” headboard

w/ air remote free spool)4686000302* Panel (50.50” or 57.50” headboard

w/ air remote free spool)7 4892000008* Tape (36.50” or 45.50” headboard) 4

4892000009* Tape (50.50” or 57.50” headboard)8 7759000022* Pop Rivet 8

* included with Standard Headboard Weld


STANDARD BOLT-ON HEADBOARD

1

2

6

8

53

4

4

37

7

8


DELUXE BOLT-ON HEADBOARD


1 3241000245 Deluxe Headboard Weld - 36.50” 1 (w/ std remote free spool)

3241000246 Deluxe Headboard Weld - 45.50” (w/ std remote free spool)

3241000249 Deluxe Headboard Weld - 45.50” (w/ air remote free spool)





2 4796000037 Gasket 23 7105201650 Capscrew, 0.63”-18NF x 2.00” 44 7950200152 Flatwasher, 0.63” ID 45 7660200035 Nut, 0.63”-18NF 26 4686000295* Panel (36.50” or 45.50” headboard 1

w/ std remote free spool)4686000296* Panel (50.50” or 57.50” headboard

w/ std remote free spool)4686000301* Panel (45.50” headboard

w/ air remote free spool)4686000302* Panel (50.50” or 57.50” headboard

w/ air remote free spool)7 4892000008* Tape (36.50” or 45.50” headboard) 4

4892000009* Tape (50.50” or 57.50” headboard)8 7759000022* Pop Rivet 8


9 3391000020 Screen Weld (36.50” headboard) 13391000021 Screen Weld (45.50” headboard)3391000017 Screen Weld (50.50” headboard)3391000022 Screen Weld (57.50” headboard)

10 4796000003 Gasket 111 7759000015 Rivet 6

* included with Deluxe Headboard Weld


DELUXE BOLT-ON HEADBOARD

1

2

6

8

53

44

3

7

7

8

9

11

01


BUCKET REST HEADBOARD


1 3636000078 Lightbar Mount 22 7115161050 Capscrew, 0.38"-16NC x 1.25" 43 7660161600 Locknut, 0.38"-16NC 44 7950160160 Flatwasher, 0.38” ID 4


BUCKET REST HEADBOARD

1

12

2

2

3

4

4

4

4 4 4


STATIONARY HEADBOARD


1 3241000161 Stationary Headboard Weld - 57.00” 13241000162 Stationary Headboard Weld - 62.00”3241000163 Stationary Headboard Weld - 69.00”

2 7105181650 Capscrew, 0 .50”-20NF x 2.00” 83 7950180153 Flatwasher, 0.50” ID 84 7660182333 Locknut, 0.50”-20NF 85 3391000014 Screen Weld (57.00” headboard) 1

3391000017 Screen Weld (62.00” headboard)3391000018 Screen Weld (69.00” headboard)

6 4796000003 Gasket 17 7759000015 Rivet 68 4705000607 Shim - 0.25” A/R9 4705000608 Shim - 0.12” A/R


STATIONARY HEADBOARD

12

2

934

8

5

6

7

7

7


WORM GEAR WINCH


1 7970000121 Winch - 8,000 lb Worm Gear 1 (w/ std remote free spool)

7970000142 Winch - 8,000 lb Worm Gear (w/ air remote free spool)

7970000123 Winch - 10,000 lb Worm Gear (w/ std remote free spool)

7970000140 Winch - 10,000 lb Worm Gear (w/ air remote free spool)

2 7626000014 Orbit Motor 13 7115181250 Capscrew, 0.50”-13NC x 1.50” 24 7950180400 Lockwasher, 0.50” ID 25 7115181464 Carriage Bolt, 0.50”-13NC x 1.75” 3

(steel decks)7115182864 Carriage Bolt, 0.50”-13NC x 3.5”

(steel transporters)7115181864 Carriage Bolt, 0.50”-13NC x 2.25“

(aluminum decks)7115183264 Carriage Bolt, 0.50”-13NC x 4.00”

(aluminum transporters)6 7115181864 Carriage Bolt, 0.50”-13NC x 2.25” 1

(steel decks)7115183264 Carriage, 0.50”-13NC x 4.00”

(steel transporters)7115182264 Carriage Bolt, 0.50”-13NC x 2.75”

(aluminum decks)7115183664 Capscrew, 0.50”-13NC x 4.50”

(aluminum transporters)7 7950180153 Flatwasher, 0.50” ID 48 7660182601 Locknut, 0.50”-13NC 49 4062000318 Bar (transporters only) 2

10 7248000063 Cable, 0.38” dia x 56’ (8,000lb winch) 17248000064 Cable, 0.44” dia x 56’ (10,000lb winch)

Refer to manufacturer’s manual for winch parts list


9

3

41

8

7

2

5

6

55

WORM GEAR WINCH

8,000 lb winch shown on transporter deck

Item #10, Winch Cable, not shown


PLANETARY GEAR WINCH


1 7970000056 Winch - 8,000 lb Planetary Gear 1 (w/ std remote free spool)

2 7115181464 Carriage Bolt, 0.50”-13NC x 1.75” 3 (steel decks)

7115182864 Carriage Bolt, 0.50”-13NC x 3.50” (steel transporters)

7115181864 Carriage Bolt, 0.50”-13NC x 2.25“ (aluminum decks)

7115183264 Carriage Bolt, 0.50”-13NC x 4.00” (aluminum transporters)

3 7115181864 Carriage Bolt, 0.50”-13NC x 2.25” 1 (steel decks)

7115183264 Carriage, 0.50”-13NC x 4.00” (steel transporters)

7115182264 Carriage Bolt, 0.50”-13NC x 2.75” (aluminum decks)

7115183664 Capscrew, 0.50”-13NC x 4.50” (aluminum transporters)

4 7950180153 Flatwasher, 0.50” ID 45 7660182601 Locknut, 0.50”-13NC 46 4062000318 Bar (transporters only) 27 7248000063 Cable, 0.38” dia x 56’ 1

Refer to manufacturer’s manual for winch parts list


6

1

4

5

23

22

6

PLANETARY GEAR WINCH

Item #7, Winch Cable, not shown

8,000 lb winch shown on transporter deck


WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE


1 3178000433* Bracket Weld 12 7115181464 Carriage Bolt, 0.50”-13NC x 1.75” 43 7950180153 Flatwasher, 0.50” ID 44 7660182601 Locknut, 0.50”-13NC 45 4706003766 Plate 16 7843000035 Spring 27 4912000130* Roller 18 4806000014* Shaft 19 4912000394* Roller 2

10 4806000011* Shaft 211 7209000011* Bushing 612 7949000034* Spacer 413 7754000022* Retaining Ring 6

* also available in Cable Guide / Tensioner Assembly, P/N 3249000036


WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

8,000 lb winch shown

5 610

13

13

2

1

11

11

9

27

11

13

12

12

8

3

4


PLANETARY GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE


1 3178000347 Bracket Weld 12 7115181050 Capscrew, 0.50”-13NC x 1.25” 23 7115180850 Capscrew, 0.50”-13NC x 1.00” 44 7950180153 Flatwasher, 0.50” ID 65 4706003792 Plate 16 7843000035 Spring 27 4912000345* Roller 18 4691000421* Shaft 19 7209000011* Bushing 2

10 7949000034* Spacer 211 7754000022* Retaining Ring 2

* also available in Cable Guide / Tensioner Assembly, P/N 3249000019


PLANETARY GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE

8,000 lb winch shown

5

2

4

1

6

8

11

10

9

3

4

7


MANUAL REMOTE FREE SPOOL - BOLT-ON HEADBOARD


1 4587000004* Lever 12 4209000328* Bushing 13 7082000010* Nylon Washer 24 7950180161* Flatwasher, 0.50” ID 15 7309000002* Coupling 16 7691000046* Clevis Pin 17 7660182631* Locknut, 0.50”-20NF 18 7950180143* Flatwasher, 0.50” ID 29 4763000348* Rod 1

10 7660180234* Nut, 0.50”-20NF 111 4178000673* Bracket 112 7115150850* Capscrew, 0.31”-18NC x 1.00” 213 7950150161* Flatwasher, 0.31” ID 414 7660152601* Locknut, 0.31”-18NC 215 4209000147* Bushing (worm gear winch) 1

4209000145* Bushing (planetary gear winch)16 7690051274* Pin 217 7949000030* Nylon Washer 118 7843000027* Spring 119 7551000017* Knob 120 4632000009* Trim Lok 1

* also available in complete Remote Free Spool Installation: P/N 2970000021 for 8,000 / 10,000 lb worm gear winch P/N 2970000019 for 8,000 lb planetary gear winch


1

3

2

3

4

5

6

7

8

89

01

11

21

31

3141

51

61

61

7181

91

02

MANUAL REMOTE FREE SPOOL - BOLT-ON HEADBOARD



1 4587000005*# Lever 12 4209000328*# Bushing 13 7082000010*# Nylon Washer 24 7950180161*# Flatwasher, 0.50” ID 15 7309000002*# Coupling 16 7691000046*# Clevis Pin 17 7660182631*# Locknut, 0.50”-20NF 18 7950180143*# Flatwasher, 0.50” ID 29 4763000348*# Rod 1

10 7660180234*# Locknut, 0.50”-20NF 111 4178000674* Bracket (steel decks) 1

4017001499# Bracket (aluminum decks)12 4178000673*# Bracket 113 7115150850*# Capscrew, 0.31”-18NC x 1.00” 214 7950150161*# Flatwasher, 0.31” ID 415 7660152601*# Locknut, 0.31”-18NC 216 4209000147*# Bushing (worm gear winch) 1

4209000145*# Bushing (planetary gear winch)17 7690051274*# Pin 218 7949000030*# Nylon Washer 119 7843000027*# Spring 120 7551000017*# Knob 1

* also available in complete Remote Free Spool Installation - steel deck: P/N 2970000052 for 8,000 / 10,000 lb worm gear winch P/N 2970000050 for 8,000 lb planetary gear winch

# also available in complete Remote Free Spool Installation - aluminum deck : P/N 2970000053 for 8,000 / 10,000 lb worm gear winch P/N 2970000051 for 8,000 lb planetary gear winch

MANUAL REMOTE FREE SPOOL - STATIONARY HEADBOARD


MANUAL REMOTE FREE SPOOL - STATIONARY HEADBOARD

1

2

3

3

4

5

6

7

8

8

9

01

11

21

3141

51

61

71

81

81

91

71

02


MANUAL REMOTE AIR FREE SPOOL


1 7565000014 Air line Tubing *2 7935000182 Air Valve 23 7443000364 Fitting 54 7640000002 Air Exhaust Muffler 25 7443000154 Fitting 16 7443000111 Fitting 17 7443000156 Nipple 28 7935000120 Pressure Protection Valve 19 7443000152 Plug 1

10 7443000366 Fitting 111 7935000248 Air Regulator 112 7443000371 Tee 113 7443000365 Fitting 214 8597650001 Loom *15 7935000229 Shuttle Valve 116 7894000004 Tie Strap *17 7443000443 Union 118 7565000016 Airline Tubing *

* - Quantity varies depending on deck length and chassis


Item #16, Tie Strap, not shown

MANUAL REMOTE AIR FREE SPOOL

LYC RIATROP

TELNI RIATROP

TSUAHXETROP

NWOD SEHCTIWS HTOBHCTULC HCNIW NEHW

DEGAGNE SI)LOOPS EERF TON(

LYC RIATROP

TELNI RIATROP

TSUAHXETROP

KCED NIAM HCNIW

ROF NWOHSNEREFER CE

MORF YLPPUS RIASISSAHC KCURT

351

31 31

3

4

32

21

81

1 1

1

89

11

01

7

56

7

71

1

1 1

2

3

41

3


SUBFRAME (OUTBOARD TILT CYLINDERS)


1 3868000300 Subframe Weld - Standard 13868000301 Subframe Weld - Galvanized

2 3905000012 Trunnion Weld 13 4497000358 Gusset 2

4497000549 Gusset (Dodge 5500 & Ford F550 only)4 7082000017* Bearing 45 4691000573 Pin 26 7949000008 Washer, 2.25” ID 27 7115162450 Capscrew, 0.38”-16NC x 3.00” 28 7660162601 Locknut, 0.38”-16NC 69 4178000804 Bracket (5-Ton) 2

4178000805 Bracket (6-Ton)10 3320000113 Tilt Cylinder Assembly (5 Ton) 2

3320000122 Tilt Cylinder Assembly (6 Ton)11 3691000166 Pin Weld (5 Ton) 4

3691000166 Pin Weld (6 Ton) 212 3691000273 Pin Weld (6 Ton) 213 4209000337 Bushing (5 Ton) 12

4209000337 Bushing (6 Ton) 814 7115161050 Capscrew, 0.38”-16NC x 1.25” 415 3320000236 Roll Cylinder Assembly 116 4691000429 Pin 117 7754000006 Retaining Ring 218 4679000151 Pad 119 4178000367 Bracket 120 7660182601 Locknut, 0.50”-13NC 221 7701000048* Plug 422 7701000051* Plug 6

* included in Subframe Weld, P/N 3868000300


23 7105181650 Capscrew, 0.50”-20NF x 2.00” (5 Ton) 87105201850 Capscrew, 0.63”-18NF x 2.25” (6 Ton) 8

24 7950180153 Flatwasher, 0.50 ID (5 Ton) 87950200242 Flatwasher, 0.63 ID (6 Ton) 8

25 7660182333 Locknut, 0.50”-20NF (5 Ton) 87660202347 Locknut, 0.63”-18NF (6 Ton) 8

26 3178000234* Light Box, RH 127 3178000233* Light Box, LH 128 4017001294* Mud Flap Angle, RH 129 4017001293* Mud Flap Angle, LH 130 7115180650 Capscrew, 0.50”-13NF x 0.75” 231 4062000281 Plate (Dodge Ram 5500) 232 7949000072 Washer, 0.50 ID 233 4209000358 Bushing 2


SUBFRAME (OUTBOARD TILT CYLINDERS)

standard subframe weldment shown

3 8 83

65

2303

562303

7

13

52

9

9

42

3232

8

)noT 5(11

118

01

31

31

41

01

92

22

12

71

6151 02

91

81 82 4

44

4 1

62

72

41

12

12

2222

2

)noT 6( 21

33


SUBFRAME (INBOARD TILT CYLINDERS)

ITEM PART NO. DESCRIPTION QTY1 3868000302 Subframe Weld - Standard 1

3868000311 Subframe Weld - Galvanized2 3905000012 Trunnion Weld 13 4497000358 Gusset 24 7082000017* Bearing 45 4691000573 Pin 26 7949000008 Washer, 2.25” ID 27 7115162450 Capscrew, 0.38”-16NC x 3.00” 28 7660162601 Locknut, 0.38”-16NC 69 3316000054 Crossmember Weld 1

10 3320000120 Tilt Cylinder Assembly 211 3691000073 Pin Weld 412 7115160950 Capscrew, 0.38”-16NC x 1.12” 413 3320000236 Roll Cylinder Assembly 114 4691000429 Pin 115 7754000006 Retaining Ring 216 4679000151 Pad 117 4178000367 Bracket 118 7660182601 Locknut, 0.50”-13NC 219 7701000048* Plug 420 7701000051* Plug 221 7105181650 Capscrew, 0.50”-20NF x 2.00” 822 7950180153 Flatwasher, 0.50 ID 823 7660182333 Locknut, 0.50”-20NF 824 3178000234* Light Box, RH 125 3178000233* Light Box, LH 126 4017001294* Mud Flap Angle, RH 127 4017001293* Mud Flap Angle, LH 128 4062000281 Bar (UD 1800/2000/2300) 429 7949000072 Washer, 0.50 ID 230 7115180650 Capscrew, 0.50”-13NF x 0.75” 2

* included in Subframe Weld, P/N 3868000302


SUBFRAME (INBOARD TILT CYLINDERS)

1

23

3

4

4

5

5

6

6

7

88

8

9

01

01

11

11

11

21

21

21

3141

5151

61

71

81

91

91

91

91

02

02

12

12

22

22

32

32

42

52

62

7282

82

92

92

03

03


HOLD DOWN (OUTBOARD TILT CYLINDERS)

ITEM PART NO. DESCRIPTION QTY1 3558000013* Hold Down Weld 12 4017001271 Angle 23 7105181650 Capscrew, 0.50”-20NF x 2.00” 84 7950180153 Flatwasher, 0.50” ID 125 7660182333 Locknut, 0.50”-20NF 46 7274000046 Retaining Clamp 27 7105202250 Capscrew, 0.63”-18NF x 2.25” 48 7660202347 Locknut, 0.63”-18NF 49 7701000063 Plug 4

10 4679000153* Wear Pad 211 7118161026* Flathead Screw, 0.38”-16NC x 1.25” 612 7660162601* Locknut, 0.38-16NC 613 4679000221* Wear Pad 214 4812000071* Shim - 0.12” 215 4812000072* Shim - 0.06” 216 7114151218* Capscrew, 0.31”-18NC x 1.50” 417 7660152601* Locknut, 0.31”-18NC 418 7660182333 Locknut, 0.50”-20NF 4

* also available in Hold Down Assembly, P/N 3558000014


HOLD DOWN (OUTBOARD TILT CYLINDERS)

1

2

65

43 4

81

01

11

7

6

821

70131

41

61

3

4

9

9

4

3

51

71

2


HOLD DOWN (INBOARD TILT CYLINDERS)

ITEM PART NO. DESCRIPTION QTY1 3558000013* Hold Down Weld 12 4017001250 Angle 23 7105181650 Capscrew, 0.50”-20NF x 2.00” 24 7660182333 Locknut, 0.50”-20NF 25 7274000046 Retaining Clamp 26 7105202250 Capscrew, 0.63”-18NF x 2.75” 47 7660202347 Locknut, 0.63”-18NF 48 7701000063 Plug 49 4679000153* Wear Pad 2

10 7118161026* Flathead Screw, 0.38”-16NC x 1.25” 611 7660162601* Locknut, 0.38”-16NC 612 4679000221* Wear Pad 213 4812000071* Shim - 0.12” 214 4812000072* Shim - 0.06” 215 7114151218* Capscrew, 0.31”-18NC x 1.50” 416 7660152601* Locknut, 0.31”-18NC 417 4062000281 Bar (UD 1800/2000/2300) 4

* also available in Hold Down Assembly, P/N 3558000014


17

17

17

17

2

4

3

3

4

2

1

11

5

9

108

6

8

616

14

13

12

5

7

9

15

HOLD DOWN (INBOARD TILT CYLINDERS)


SLIDE PAD


1 4679000145*^ Wear Pad 122 4679000154^ Wear Pad (20’ & 21’ decks only) 23 7118161026* Screw, 0.38”-16NC x 1.25” (19’ decks) 36

7118161026^ Screw, 0.38”-16NC x 1.25” 40 (20’ & 21’ decks)

4 7660162601* Locknut, 0.38”-16NC (19’ decks) 367660162601^ Locknut, 0.38”-16NC (20’ & 21’ decks) 40

* included in Wear Pad Kit P/N 9577000226 for 19’ decks^ included in Wear Pad Kit P/N 9577000227 for 20’ & 21” decks


SLIDE PAD

1

4

3

4

2

3

3

1

4

1

3


MUD FLAP


1 7638000004 Mud Flap - Standard, 30” long 27638000013 Mud Flap - High Frame, 36” long

2 4706000233 Plate - Standard 24706004383 Plate - Galvanized

3 7111150864 Carriage Bolt, 0.31”-18NC x 1.00” 84 7660152601 Locknut, 0.31”-18NC 8


MUD FLAP

2

3

14

1

4

3

2


MUD FLAP - FORD F550 & DODGE RAM 5500


1 7638000004* Mud Flap - Standard, 30” long 27638000013* Mud Flap - High Frame, 36” long

2 4017001550* Mount Angle 13 4706000233* Plate 24 7178000044* Anti-Sail Bracket 25 4017001587* Angle 26 7115151050* Capscrew, 0.31”-18NC x 1.25” (Ford) 4

7115151250* Capscrew, 0.31”-18NC x 1.50” (Dodge)7 7950150161* Flatwasher, 0.31” ID 128 7660152601* Locknut, 0.31”-18NC 129 7111151264* Carriage Bolt, 0.31”-18NC x 1.50” 4

10 7111150864* Carriage Bolt, 0.31”-18NC x 1.00” 4

* 2008 and later F550 with diesel engine


MUD FLAP - FORD F550 & DODGE RAM 5500

1

1

2

3

3

4

4

5

6

6

7

7

8

77

8

8

6 77

9

10

9

9

9

5

10

7

7

7

7

8

8

8

8

8

8

Dodge Ram 5500 frame shown


FINAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 3190000037 Bumper Tube Weld - Short - Standard 2

3190000050 Bumper Tube Weld - Short - Galvanized3190000034 Bumper Tube Weld - Long - Standard3190000049 Bumper Tube Weld - Long - Galvanized

2 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 83 7660182601 Locknut, 0.50”-13NC 84 4314000043 Light Box Cover - Standard 2

4314000072 Light Box Cover - Galvanized5 7661000042 U-Nut, 0.25”-20NC 86 7949000023 Nylon Washer, 0.26” ID 187 7114140529 Screw, 0.25”-20NC x 0.63” 88 7493000002 Grommet 49 7590000113 Back-Up Light - White (Std) 2

10 7590000341 Stop/Tail/Turn Light - Red (LED) 211 7493000009 Grommet 412 7590000343 Marker Light - Red (LED) 413 7493000023 Grommet 314 7590000340 Marker Light - Red (LED) 315 7493000010 Grommet 116 7590000251 License Plate Light 117 7011000007 Back-Up Alarm 118 7114140528 Screw, 0.25”-20NC x 0.63” 219 7660142601 Locknut, 0.25-20NC 220 7701000049 Plug 121 7701000055 Plug 222 Not Required23 7330000428 Reflective Tape 224 4314000200 Cover Plate - Standard 2

4314000204 Cover Plate - Galvanized25 7679000020 Non-Skid Pad 226 7115140850 Screw, 0.25”-20NC x 1.00” 827 7950140000 Lockwasher, 0.25" ID 828 7661000064 U-Nut Clip, 0.25”-20NC 829 4178000863 Bracket 1


FINAL ASSEMBLY

1

1

2

3

4

4

32

0212

52

5161

21

31

41

71

81

89

8 01

21

11

11

21

76

7

6

691

5

5676

7

426

7262

82

11

92


FINAL ASSEMBLY - GALVANIZED SUBFRAME

ITEM PART NO. DESCRIPTION QTY1 4017001566 Angle - LH 12 4017001567 Angle - RH 13 7114150818 Capscrew, 0.31”-18NC x 1.00 144 7950150153 Flatwasher, 0.31” ID 145 7660152601 Locknut, 0.31”-18NC 146 3178000544 Lightbox - LH 17 3178000545 Lightbox - RH 1


HL -1

3

4

5

3

5

4

HR -2

4

5

34

5

3

HL -6HR -7

FINAL ASSEMBLY - GALVANIZED SUBFRAME



1 3177000053 Brace Weld - LH 12 3177000054 Brace Weld - RH 13 7105201250 Capscrew, 0.63”-18NF x 1.75” 24 7660202347 Locknut, 0.63”-18NF 25 7105171450 Capscrew, 0.44”-20NF x 1.75” 186 7105171050 Capscrew, 0.44”-20NF x 1.25” 197 7660172331 Locknut, 0.44”-20NF 378 7950170142 Flatwasher, 0.44” ID 219 7274000076 Clamp 1

10 7115151050 Capscrew, 0.31”-18NC x 1.25” 111 7950150161 Flatwasher, 0.31” ID 112 7660152601 Locknut, 0.31”-18NC 213 7785152420 Set Screw, 0.31”-18NC x 1.50” 114 7661000065 Nut, M10 x 1.5 215 7813000048 Spacer 216 7120000044 U-Bolt 4

FORD F550 FRAME REINFORCEMENT AND SPRING SPACERS


FORD F550 FRAME REINFORCEMENT AND SPRING SPACERS

4 7

78

78

5 657

8 66781

2HL -HR -3

9

2131

011121

78

5

5161

EMARF RAER EDIS REVIRD

41



1 4062000281 Bar 22 4178000283 Bracket 13 7570000016 Fuel Filler Hose 14 7570000017 Fuel Vent Hose 15 7790161253 Screw, 0.38”-16NC x 0.75” 26 7277000001 Clevis 17 4809000003 Sheave 18 7690151601 Clevis Pin 19 7690021610 Cotter Pin 1

10 7105150850 Capscrew, 0.31”-24NF x 1.00” 111 7950150161 Flatwasher, 0.31” ID 312 4178000287 Bracket 113 7115151050 Capscrew, 0.31”-18NC x 1.25” 214 7660152601 Locknut, 0.31”-18NC 2

FORD F550 SUBFRAME MODIFICATIONS


FORD F550 SUBFRAME MODIFICATIONS

EDIS S'REVIRD

2

5

3

2

EDIS S'REVIRD

211131

5

413

78

901

11

41



1 4178000421 Bracket 12 7570000023 Fuel Filler Hose (2005 & earlier) 1

7570000031 Fuel Filler Hose (2006 & later)3 7912000233 Fuel Fillneck (2006 & later diesel) 1

7912000235 Fuel Fillneck (2006 & later gas)4 7570000017 Fuel Vent Hose (2006 & later diesel) 15 7254000021 Fill Cap (2006 & later gas only) 16 7790151253 Taptite Screw, 0.31”-18NC x 0.75” 2

GM C4500/5500 SUBFRAME MODIFICATIONS


GM C4500/5500 SUBFRAME MODIFICATIONS

EDIS S'REVIRD

1

61

4

2

5 2 43



1 4178000421 Bracket 12 7570000025 Fuel Filler Hose (2005 & earlier) 13 7912000234 Fuel Fillneck (2006 & later diesel) 1

7912000236 Fuel Fillneck (2006 & later gas)4 7105181650 Capscrew, 0.50”-20NF x 2.00” 25 7950180153 Flatwasher, 0.50” ID 26 7660182333 Locknut, 0.50”-20NF 27 4178000474 Bracket 18 4178000475 Bracket (2006 & earlier) 1

4178000682 Bracket (2007 & later)

GM C4500/5500 BRAKE CABLE REWORK AND REAR FUEL TANK MODIFICATIONS


GM C4500/5500 BRAKE CABLE REWORK AND REAR FUEL TANK

EDIS S'REVIRD

KNAT LEUF RAER

1

3

4

65

2

7 8


DODGE RAM 5500 FRAME REINFORCEMENT


1 7577000483 Frame Reinforcement Kit 1


DODGE RAM 5500 FRAME REINFORCEMENT

1

1

11

1

1

11

1

1

1

11

1

1

11

1

1

1

1

1

1

1

11

11

1

1

1

1

1


DODGE RAM 5500 BRAKE CABLE REWORK


1 4277000005 Adjustable Clevis 12 4809000003 Sheave 13 7690151601 Clevis Pin 14 7690021610 Cotter Pin 15 7105150850 Capscrew, 0.31”-24NF x 1.00” 16 7950150161 Flatwasher, 0.31” ID 27 4178000747 Bracket 18 7115181005 Capscrew, 0.50”-13NC x 1.25” 19 7660182601 Locknut, 0.50”-13NC 1


DODGE RAM 5500 BRAKE CABLE REWORK

B

B

SECTION B-B

A

A

SECTION A-A

DRIVER'S SIDE CABLE

PASSENGER'S SIDE CABLE

CAB

TOOLBOX/HYD TANKBRACKET2

1

6543

1

2

3

4

5

6

6

CHASSIS FRAME

87

9

BRAKE CABLE

7

98

SPRING HANGER


DODGE RAM 5500 FUEL TANK HOSE INSTALL


1 4178000421 Bracket 12 7570000016 Fuel Filler Hose (OEM fuel tank) 1

7570000035 Fuel Filler Hose (TFI fuel tank)3 7570000017 Fuel Vent Hose 14 7890000041 Tank (Dodge 48 gal) 1


DODGE RAM 5500 FUEL TANK HOSE INSTALL

OEM FUEL TANK

A

A

SECTION A-A

TFI AFTERMARKET TANK

B

BSECTION B-B

1

2 3

1

11

2

3

USE THIS EXISTING BOLTFROM FRAME SPRINGHANGER

USE THIS EXISTING BOLTFROM FRAME REINFORCEMENT

2 3

4

4


ISUZU NRR FRAME REINFORCEMENT - 21’ DECK


1 4177000064 Brace - LH 12 4177000063 Brace - RH 13 7105171450 Capscrew, 0.44”-20NF x 1.75” 24 7105171050 Capscrew, 0.44”-20NF x 1.25 385 7950170142 Flatwasher, 0.44” ID 426 7660172331 Locknut, 0.44”-20NF 407 4062000692 Bar 6


21

77 7

54

6

54

6

(L H SIDE)(R H SIDE)

356

(EXHAUST BRACKET - RIGHT SIDE)

(TYPICAL BOTH SIDES)(TYPICAL BOTH SIDES)

(TYPICAL BOTH SIDES) (TYPICAL BOTH SIDES)

CHASSIS FRAME

ISUZU NRR FRAME REINFORCEMENT - 21’ DECK


HYDRAULIC RESERVOIR AND TOOLBOX / BASKET

ITEM PART NO. DESCRIPTION QTY*

1 4178000331 Mounting Bracket - Short4178000291 Mounting Bracket - Std4178000339 Mounting Bracket - Long

2 4178000330 Mounting Bracket - Short4178000290 Mounting Bracket - Std4178000338 Mounting Bracket - Long

3 3750000018 Hydraulic Reservoir Assembly4 7183000004+ Breather Filler Cap Assembly5 7470000027+ Level Gauge6 7430000014+ Strainer7 7105181650 Capscrew, 0.50”-20NF x 2.00”8 7950180153 Flat Washer, 0.50” ID9 7660182333 Locknut, 0.50”-20NF

10 7115150850 Capscrew, 0.31”-18NC x 1.00”11 7950150161 Flatwasher, 0.31” ID12 7660152601 Locknut, 0.31”-18NC13 3899000130 Toolbox Assembly - 36” x 18” x 18”

3899000131 Toolbox Assembly - 36” x 18” x 14”3899000132 Toolbox Assembly - 48” x 18” x 18”3899000133 Toolbox Assembly - 60” x 18” x 18”3899000172 Toolbox Assembly - 78” x 21” X 20”

14 4679000256^ Rubber Pad (36” toolbox)4679000257^ Rubber Pad (48” toolbox)4679000258^ Rubber Pad (60” toolbox)4679000322^ Rubber Pad (78” toolbox)

15 7118181216 Capscrew, 0.50”-13NC x 1.50”16 7660182301 Locknut, 0.50”-13NC17 4706002361 Plate18 4017000777 High Mount Angle19 3899000053 Basket - 15” deep

3899000075 Basket - 24” deep

* Quantities vary depending on Hydraulic Tank / Toolbox / Basket mounting configuration.

+ also available in Hydraulic Reservoir Assembly, P/N 3750000018^ included in Toolbox Assembly

ITEM PART NO. DESCRIPTION QTY*

20 4632000015 Moulding - 15” deep basket4632000048 Moulding - 24” deep basket

21 7002000410 Stainless Steel Cover Plate for Basket includes rivets

22 3178000566 Bracket Weldment23 7701000051 Plug



Item #14, Toolbox Rubber Pad, not shown

YLNO KNAT CILUARDYHXOBLOOT "63

RIOVRESER CILUARDYH /w

1

5

6

9

87

21

114

012

3

11

01

9

51

3

31

21

87

61

511

2

11

11



Item #14, Toolbox Rubber Pad, not shown

60" TOOLBOX

w/ HYDRAULIC RESERVOIR

MOUNTED ON DRIVER SIDE

1

2

915

7

8

16

8

7

1

12

3

13

11

10

9

60" TOOLBOX


MOUNTED ON PASSENGER SIDE

9

1516

9

2

87

1011

17

18

7

12

11

10

3

13

1

FRONT

FRONT

11



TNUOM DRADNATS - XOBLOOT "87RIOVRESER CILUARDYH /wEDIS REVIRD NO DETNUOM

TNUOM ETANRETLA - XOBLOOT "87RIOVRESER CILUARDYH /wEDIS REVIRD NO DETNUOM

518761

22

618

7

9

51

87

61

1

2

931

51

1

51

9

99

22

22

61

87

61

51

8

7

61

51

78

1

932

32

32

32



Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown

36" HIGH MOUNT TOOLBOX


36" BASKET

9

13 1

1112

1110

12

18

7

8

3

15

18

2

2

12

9

8

7

1

20

1910

11

10

11




TOOLBOX

Quantities listed are for one toolbox


1 3899000125 Toolbox Weld (36” toolbox) 13899000126 Toolbox Weld (60” toolbox) 13899000127 Toolbox Weld (48” toolbox) 13899000173 Toolbox Weld (78” toolbox) 1

2 4679000256 Rubber Pad (36” toolbox) 14679000257 Rubber Pad (36” narrow toolbox) 14679000258 Rubber Pad (48” toolbox) 14679000259 Rubber Pad (60” toolbox) 14679000322 Rubber Pad (78” toolbox) 1

3 4796000009 Gasket (36” toolbox) 14796000010 Gasket (48” toolbox) 14796000011 Gasket (60” toolbox) 14796000012 Gasket (78” toolbox) 2

4 9899000014 Toolbox Door Assembly (36” toolbox) 19899000015 Toolbox Door Assembly (48” toolbox) 19899000016 Toolbox Door Assembly (60” toolbox) 19899000023 Toolbox Door Assembly (78” toolbox) 1


Toolbox Door Assembly Components (per door)

101 4706005020 Toolbox Door (36” toolbox) 14706005021 Toolbox Door (48” toolbox) 14706005022 Toolbox Door (60” toolbox) 14706006234 Toolbox Door (78” toolbox) 1

102 7585000019^ Latch (36” & 78”) 17585000019^ Latch (48” & 60”) 2

103 7555000016* Hinge (36” & 78” toolbox) 17555000016* Hinge (60” toolbox) 27555000015* Hinge (48” toolbox) 1

104 7759000020*^ Rivet (36” & 78” toolbox) 187759000020*^ Rivet (48” toolbox) 287759000020*^ Rivet (60” toolbox) 36

105 4178000599* Bracket 2106 7114140465* Carriage Bolt, 0.25”-20NC x 0.50” 4107 7660142604* Locknut, 0.25”-20NC 4108 7592000005^ S Link (36”, 48”, 60” toolbox) 4

7592000005^ S Link (78” toolbox) 8109 7248000114^ Cable (36”, 48” & 60” toolbox) 2

7248000155^ Cable (78” toolbox) 4

* Also available in Toolbox Door Sub Assembly: 9899000020 - 36” Toolbox 9899000021 - 48” Toolbox 9899000022 - 60” Toolbox 9899000024 - 78” Toolbox

^ Also available in Toolbox Door Hardware Kit: 9577030278 - 36” Toolbox 9577030279 - 48” Toolbox 9577030280 - 60” Toolbox 9577030303 - 78” Toolbox


TOOLBOX

36” Toolbox shown

24

201

601

301

901

701

501

401

3

801

101

1



1 4017001403 Angle 22 4811000841 Shelf (36” toolbox) 1

4811000843 Shelf (48” toolbox)4811000868 Shelf (60” toolbox)

3 7115150850 Capscrew, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 85 7660152601 Locknut, 0.31”-18NC 4

TOOLBOX SHELF


1

1

2

3

4

3

4

4

5

45

TOOLBOX SHELF

36” Toolbox shown



1 4178000578* Bracket 12 7590000273* Dome Lamp 13 7870000115* Switch 14 7280000007* Wire Mount Clip 35 7661000047* Panel Nut 46 7790100856* Screw, #10 x 0.50” 47 7443000377 Fitting 18 7552000297 Toolbox Light Harness 1

TOOLBOX LIGHT

* included in Toolbox Light Bracket Assembly


1

2

3 4

5

5

6

6

7

TOOLBOX LIGHT

Item #8, Toolbox Light Harness, not shown48” Toolbox Shown



1 3811000053 Tray Weldment (36” Toolbox) 13811000054 Tray Weldment (48” Toolbox)3811000055 Tray Weldment (60” Toolbox)3811000057 Tray Weldment (78” Toolbox)

2 4706006216 Plate 23 7115160950 Capscrew, 0.38”-16NC x 1.12” 44 7950150161 Flat Washer, 0.38” ID 85 7660162601 Locknut, 0.38”-16NC 86 7493000009 Grommet 27 7493000031 Marker Light - Amber (LED) 28 7493000031 Grommet 19 7552000451 Toolbox Light Tray Harness 1

10 7894000004 Tie Strap 6

TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS


TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS

7

6

8

5

4

43

34

1

8

67

2

45

2

WEIV POT

9 01


DUAL CONTROLS - 3 BANK


1 4263000431 Channel 12 7950180161 Flatwasher, 0.50” ID 43 7660182601 Locknut, 0.50”-13NC 44 4263000430 Channel 15 7790151253 Screw, 0.31”-18NC x 0.75” 126 3935000111 Control Valve 1

3935000115 Control Valve (with tilt relief)7 7111161050 Capscrew, 0.38”-16NC x 1.25” 48 7950160161 Flatwasher, 0.38” ID 49 7660162601 Locknut, 0.38”-16NC 4

10 4763000280 Control Rod 311 4763000279 Control Rod 312 7690101200 Clevis Pin 313 7691000056 Cotter Pin 314 7115150850 Capscrew, 0.31”-18NC x 1.00” 915 7949000011 Flatwasher, 0.31” ID 916 4831000069 Spacer 917 7660152601 Locknut, 0.31”-18NC 1718 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000064 Pin 222 7754000009 Retaining Ring 423 7551000018 Control Handle 224 7551000020 Control Handle 225 7551000021 Control Handle 226 4211000001 Bushing 427 7950220141 Flatwasher, 0.75” ID 428 7560000008 Control Hood, LH 1


29 7949000054 Washer, 0.34” ID 830 7330000648 Control Panel, LH 131 7330000649 Control Panel, RH 132 7759000006 Pop Rivet 833 7590000087 Lamp 234 7791060872 Screw, #6 x 0.50” 435 7280000007 Wire Clip 1136 4606000217 Lug 437 7560000007 Control Hood, RH 138 7470000023 Gauge 139 7661000057 Jam Nut, M5 2



5242

32

22

91 1262 41

7161

5101

71

21

31

11

61

51

41

33

43

0323

5

92

02

71

2313

73

53

23

87

4 69

5

163

22

A

A

71

61

51

41

11

63

91

72

TNORF83

82

93




1 4263000431 Channel 12 7950180161 Flatwasher, 0.50” ID 43 7660182601 Locknut, 0.50”-13NC 44 4263000430 Channel 15 7790151253 Screw, 0.31”-18NC x 0.75” 126 3935000112 Control Valve 1


10 4763000280 Control Rod 411 4763000279 Control Rod 412 7690101200 Clevis Pin 413 7691000056 Cotter Pin 414 7115150850 Capscrew, 0.31”-18NC x 1.00” 1215 7949000011 Flatwasher, 0.31” ID 1216 4831000069 Spacer 1217 7660152601 Locknut, 0.31”-18NC 2018 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000064 Pin 222 7754000009 Retaining Ring 423 7551000018 Control Handle 224 7551000020 Control Handle 425 7551000021 Control Handle 226 4211000001 Bushing 227 7950220141 Flatwasher, 0.75” ID 228 7560000008 Control Hood, LH 129 7949000054 Washer, 0.34” ID 8


30 7330000650 Control Panel, LH (stabilizer) 17330000648 Control Panel, LH (hydraulic tow option)

31 7330000651 Control Panel, RH (stabilizer) 17330000649 Control Panel, RH (hydraulic tow option)

32 7759000006 Pop Rivet 833 7590000087 Lamp 234 7791060872 Screw, #6 x 0.50” 435 7280000007 Wire Clip 1136 4606000217 Lug 437 7560000007 Control Hood, RH 138 7470000023 Gauge 139 7661000057 Jam Nut, M5 2



4333

92 5

0323

5 2313

73

53

2

3

784

69

1

0271

22

91

5242

3242

63

62 12

2263

91

4151

61

11

01

71

2131

4151

6171

A

A41

51

61

71

11

72

TNORF83

82

93




1 4263000431 Channel - Standard 14263000776 Channel - Galvanized

2 7950180161 Flatwasher, 0.50” ID 43 7660182601 Locknut, 0.50”-13NC 44 4263000430 Channel - Standard 1

4263000622 Channel - Galvanized5 7790151253 Screw, 0.31”-18NC x 0.75” 126 3935000113 Control Valve 1


10 4763000280 Control Rod 511 4763000279 Control Rod 512 7690101200 Clevis Pin 513 7691000056 Cotter Pin 514 7115150850 Capscrew, 0.31”-18NC x 1.00” 1515 7949000011 Flatwasher, 0.31” ID 1516 4831000069 Spacer 1517 7660152601 Locknut, 0.31”-18NC 2318 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000064 Pin 222 7754000009 Retaining Ring 423 7551000018 Control Handle 224 7551000020 Control Handle 425 7551000021 Control Handle 426 7950220141 Flatwasher, 0.75” ID 227 7560000008 Control Hood, LH 128 7949000054 Washer, 0.34” ID 8


29 7330000650 Control Panel, LH (stabilizer) 17330000648 Control Panel, LH (IRL)

30 7330000651 Control Panel, RH (stabilizer) 17330000649 Control Panel, RH (IRL)




3323

825

9213 7102

1

5

43

63

23

0313

4 71 6151

4101

71

3121

6151

41

22

911252

4232

4252

22

91

53

A

A

71

11

61

51

41

53

62

TNORF

96

87

73

72

83




1 4263000434 Channel - Standard 14263000813 Channel - Galvanized

2 7950180161 Flatwasher, 0.50” ID 43 7660182601 Locknut, 0.50”-13NC 44 4263000433 Channel - Standard 1

4263000819 Channel - Galvanized5 7790151253 Screw, 0.31”-18NC x 0.75 126 3935000114 Control Valve (manual grids) 1

3935000166 Control Valve (hydraulic grids)3935000118 Control Valve (manual grids

& with tilt relief)7 7111161050 Capscrew, 0.38”-16NC x 1.25” 48 7950160161 Flatwasher, 0.38” ID 49 7660162601 Locknut, 0.38”-16NC 4

10 4763000280 Control Rod 611 4763000279 Control Rod 612 7690101200 Clevis Pin 613 7691000056 Cotter Pin 614 7115150850 Capscrew, 0.31”-18NC x 1.00” 1815 7949000011 Flatwasher, 0.31” ID 1816 4831000069 Spacer 1817 7660152601 Locknut, 0.31”-18NC 2618 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000065 Pin 222 7754000009 Retaining Ring 423 7551000019 Control Handle 424 7551000020 Control Handle 425 7551000021 Control Handle 426 7950220141 Flatwasher, 0.75” ID 227 7560000008 Control Hood, LH 128 7949000054 Washer, 0.34” ID 8


29 7330000652 Control Panel, LH (manual grids) 17330000657 Control Panel, LH (hydraulic grids)

30 7330000653 Control Panel, RH (manual grids) 17330000658 Control Panel, RH (hydraulic grids)




23

33

82 5

92

13 7102

1

0313

63

43

23

78

4

6

9

71

01

31

21

11

6151

41

7161

51 41

5

22

9152

4232

3242

52

53

62

91

22

53

A

A

71

11

61

51

41

TNORF

72

7383

12




1 4263000463 Channel 12 7950180161 Flatwasher, 0.50” ID 63 7660182601 Locknut, 0.50”-13NC 64 4263000464 Channel 15 7790151253 Screw, 0.31”-18NC x 0.75 126 3935000150 Control Valve 17 7111161050 Capscrew, 0.38”-16NC x 1.25” 48 7950160161 Flatwasher, 0.38” ID 49 7660162601 Locknut, 0.38”-16NC 4

10 4763000280 Control Rod 711 4763000279 Control Rod 712 7690101200 Clevis Pin 713 7691000056 Cotter Pin 714 7115150850 Capscrew, 0.31”-18NC x 1.00” 2115 7949000011 Flatwasher, 0.31” ID 2116 4831000069 Spacer 2117 7660152601 Locknut, 0.31”-18NC 2918 Not Required19 7115150664 Carriage Bolt, 0.31”-18NC x 0.75” 820 7950150000 Washer, 0.31” ID 821 7691000065 Pin 222 7754000009 Retaining Ring 423 7551000019 Control Handle 424 7551000020 Control Handle 425 7551000021 Control Handle 426 7551000022 Control Handle 227 7950220141 Flatwasher, 0.75” ID 228 4211000001 Bushing 229 3560000008 Control Hood, LH 130 7949000054 Washer, 0.34” ID 2


31 7330000548 Control Panel, LH 132 7330000549 Control Panel, RH 133 7759000004 Pop Rivet 834 7590000087 Lamp 235 7790101276 Screw, #6 x 0.50” 436 7280000007 Wire Clip 1137 4606000217 Lug 438 7560000007 Control Hood, RH 139 7470000023 Gauge 140 7661000057 Jam Nut, M5 2



A

A

TNORF

11

71

6151

41

6

9

487

32

63 83

23

33503

4353

13

331

5

7102

22

9152

423232

4252

62

82

72

73

12

9173

2261

5141

21

71

31

11

0171

6151

41

93 92

04


HYDRAULIC COMPONENTS - STANDARD


1 See Note 1 PTO 12 7724000126 Pump 13 7115181050 Capscrew 24 7950180000 Lockwasher 25 7443000101 Adapter 16 7445081643 Adapter 17 7443000023 Elbow 18 See Note 1 Supply Hose 19 7443000013 Nipple 1

10 7274000002 Clamp 211 7430000003 Filter Assembly 112 7470000002 Gauge 113 7443000319 Fitting 114 7274000080 Clamp 215 See Note 1 Pressure Hose Assembly 116 See Note 1 Return Hose 117 7443000446 Adapter 118 7445081045 Elbow 319 7443000337 Check Valve (5 Ton Only) 120 7445080843 Adapter 221 7445060843 Adapter 322 4567123044* Hose Assembly 123 4567122027* Hose Assembly 124 7445060645 Elbow 525 7445060643 Adapter 726 4567123042* Hose Assembly 127 4567120015* Hose Assembly 128 7935000306 Dual Counterbalance Valve 129 4570000195* Hose Assembly (Out Board Tilt Cylinders) 4

4270000198* Hose Assembly (In Board Tilt Cylinders)

* included in Hose Kit, P/N 4577000008 for Out Board Tilt Cylinders & P/N 4577000009 for In Board Tilt Cylinders^ also available in Filter Assembly, P/N 7430000003


30 4569433115 Hose Assembly 131 4569432115 Hose Assembly 132 4567430118 Hose Assembly (19’ deck) 2

4567430133 Hose Assembly (20’ & 21’ decks)33 7431000001^ Filter Element 134 7445040443 Adapter 135 4567112039 Hose Assembly 136 7274000063 P-Clamp 137 7115140650 Capscrew, 0.25”-20NC x 0.75” 138 7950140141 Flatwasher, 0.25” ID 139 7660142601 Locknut, .025”-20NC 140 4567120017 Hose Assembly 141 4567122038 Hose Assembly 142 7819000005 Sleeve - Rear (Dodge chassis only) 143 7819000013 Sleeve - Front (Dodge chassis only) 2

Note 1: Varies depending on chassis, transmission , PTO type & deck length. Consult factory for part numbers.


HYDRAULIC COMPONENTS - STANDARD

Items #42 & #43, Sleeves, not shown

V2

V1

1A2A

1B2B

HR - REDNILYC TLIT

REDNILYC LLOR

HL - REDNILYC TLIT

HCNIW

DYHKNAT

R

STROP

STROPB

A

RO

LL

TILT

WIN

CH

LAUDB/C

KCOLB

P

C

1 34 2 5

67

8

9 01

21 11

33

31 41 61

42

924292

4292

42

82

92

52

52

1472

81

23

81

23

51

03 13

52

42

22

71

81

12 9102

02

1212

5343

936373

83

53# METI ,ESOH EGUAG ERUSSERP ROF PMALC

04 5252

5252

62

32


HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)


1 7904000007 Hose Track 12 4706003038 Plate 13 7114101618 Capscrew 44 7660102604 Locknut, #10-24NC 45 7274000038 Clamp 46 7274000039 Clamp Cover 27 7115151650 Capscrew, 0.31”-18NC x 2.00” 28 7950150161 Flatwasher, 0.31” ID 49 7660152601 Locknut, 0.31”-13NC (19’ deck) 6

7660152601 Locknut, 0.31”-13NC (20’ & 21’ decks) 710 7894000004 Tie Strap 1011 7935000306 Counterbalance Valve 112 7115151850 Capscrew, 0.31”-18NC x 2.25” 213 7274000066 Double Clamp 414 7280000013 Clip *

* Quantity varies depending on deck length and deck type.


HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)

1 3

4

2

10

7

6

89

5

7

1089 7 3

4

5

6

1

13

9

89

7 34

61

5

7 3 4

89

6

5

10

A

A

SECTION A-A

B

B

SECTION B-B

11912

14 14

14

WOOD DECK

CROSSMEMBER

ALUMINUM DECK

EXTRUSION

STEEL & WOOD

DECK MAIN BEAM


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (FORD, GM & IHC)


* Quantity varies depending on deck length and deck type

1 7274000076 Cast Frame Clamp *2 7785152420 Set Screw, 0.31”-18NC x 1.50” *3 7660152601 Locknut, 0.31”-18NC *4 7115151050 Capscrew, 0.31”-18NC x 1.25” *5 7950150161 Flatwasher, 0.31” ID *6 7274000040 Clamp *7 7274000041 Clamp *8 7274000042 Clamp *9 4706003844 Plate *

10 7115151064 Carriage Bolt, 0.31”-18NC x 1.25” *


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (FORD, GM & IHC)

TO PUMP

8

123

4

35

6

12

3

67 435

12

3

35

46 1 6

23

4

35

6

109

12

3

435

735 10

67

12

35

435

35

1

9

10

23

4

35

6

7

35

123

6

9

10

4

7

35

35

TYPICAL HOSE ROUTING / MOUNTING


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (DODGE)


* Quantity varies depending on deck length and deck type

1 7274000076 Cast Frame Clamp *2 7785152420 Set Screw, 0.31”-18NC x 1.50” *3 7660152601 Locknut, 0.31”-18NC *4 7115151050 Capscrew, 0.31”-18NC x 1.25” *5 7950150161 Flatwasher, 0.31” ID *6 7274000040 Clamp *7 7274000041 Clamp *8 7274000042 Clamp *9 4706003844 Plate *

10 7115151064 Carriage Bolt, 0.31”-18NC x 1.25” *


HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (DODGE)

8

123

4

35

6

12

3

67 435

12

3

35

46

1 6

23

4

35

6

109

12

3

435

735 10

67

12

35

435

35

1

9

10

23

4

35

6

7

35

123

6

9

10

4

7

35

35

TYPICAL HOSE ROUTING / MOUNTING

TO PUMP TO CONTROL VALVE


HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH MANUAL GRIDS


1 7443000129 Reducer 22 7445060648 Tee 43 4567123034* Hose Assembly 24 4567122032* Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014* Hose Assembly 28 7445040843 Adapter 29 4567110032* Hose Assembly 2

10 7445040446 Elbow 2

* also available in Hose Kit, P/N 4577000002


HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH MANUAL GRIDS

5-SECTION

CONTROL VALVE

PORTS

PORTS

R

P

B

A

BO

OM

WHEEL LIFT

EXTEND / RETRACT

CYLINDERR

OLL

TIL

T

WIN

CH

V

PWHEEL LIFT

RAISE / LOWER

CYLINDER - RHV

P

WHEEL LIFT

RAISE / LOWER

CYLINDER - LH

IRL

9

10

109

65

27

6

2 7 6

65

33

4

1

1

2

28

8

4


HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH HYDRAULIC GRIDS


1 7443000129 Reducer 22 7445060648 Tee 43 4567123034 Hose Assembly 24 4567122032 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly (manual grids) 2

4567122014 Hose Assembly (hyd grid - low frame)4567122012 Hose Assembly (hyd grid - high frame)

8 7445040843 Adapter 29 4567110032 Hose Assembly (manual grids) 2


10 7445040446 Elbow 211 7443040843 Adapter 212 4567110038 Hose Assembly (manual grids) 2


13 7445040445 Elbow 1014 7912000237 Tube Assembly 215 4570000234 Hose Assembly 216 4619000013 Manifold 117 7445040443 Adapter 418 7912000184 Tube Assembly 419 4570000210 Hose Assembly 220 4570000211 Hose Assembly 2


HYDRAULIC COMPONENTS - IRL WHEEL LIFT WITH HYDRAULIC GRIDS

6-SECTION

CONTROL VALVE BO

OM

PORTS

PORTS

R

PB

A

V

P

V

P

WHEEL LIFT

RAISE / LOWER

CYLINDER - RH

RO

LL

TIL

T

WIN

CH

IRL

GR

ID

WHEEL LIFT

RAISE / LOWER

CYLINDER - LH

WHEEL LIFT

EXTEND / RETRACT

CYLINDER

AUTO GRID

OPEN / CLOSE

CYLINDER - LH

AUTO GRID

OPEN / CLOSE

CYLINDER - RH

65

67

2

4

9

2 76

56

3

4

3

9

12

12

10

10

11

11

8

8

1

2

12

1313 14

14

15

16

17

13

13

17

18

18

19

13

18

18

19

13

13

20

20

13

15


HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS


1 7443000129 Reducer 22 7445060648 Tee 43 4567123034 Hose Assembly 24 4567122032 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly 28 7445060843 Adapter 29 4567120025 Hose Assembly 2

10 7445060643 Adapter 411 7445040843 Adapter 212 4567110034 Hose Assembly 213 7445040446 Elbow 2


HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS

6-SECTION

CONTROL VALVE BO

OM

PORTS

PORTS

R

PB

A

V

P

WHEEL LIFT

RAISE / LOWER

CYLINDER - LH

V

P

RO

LL

TIL

T

WIN

CH

RT

L

WHEEL LIFT

EXTEND / RETRACT

CYLINDER

WHEEL LIFT

ZOD RAISE / LOWER

CYLINDER

IRL

WHEEL LIFT

RAISE / LOWER

CYLINDER - RH

27 6

56

5

6

27 6

3

4

4

3

12

9

9

12 13

10

10

13

1

1

2

2

11

11

8

8


HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH HYDRAULIC GRIDS


1 7443000129 Reducer 22 7445060648 Tee 43 4567123034 Hose Assembly 24 4567122032 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly (manual grids) 2


8 7445060843 Adapter 29 4567120025 Hose Assembly 2

10 7443060643 Adapter 211 7445040843 Adapter 212 4567110032 Hose Assembly (manual L-grids) 2


13 7445040446 Elbow 214 7443040843 Adapter 215 4567110038 Hose Assembly (manual grids) 2


16 7445040445 Elbow 1017 7912000237 Tube Assembly 218 4570000234 Hose Assembly 219 4619000013 Manifold 120 7445040443 Adapter 421 7912000184 Tube Assembly 422 4570000210 Hose Assembly 223 4570000211 Hose Assembly 2


HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH HYDRAULIC GRIDS

7-SECTION

CONTROL VALVE BO

OM

PORTS

PORTS

R

PB

A

V

P

V

P

WHEEL LIFT

RAISE / LOWER

CYLINDER - RH

RO

LL

TIL

T

WIN

CH

IRL

GR

ID

WHEEL LIFT

RAISE / LOWER

CYLINDER - LH

WHEEL LIFT

EXTEND / RETRACT

CYLINDER

HYD GRID

OPEN / CLOSE

CYLINDER - LH

HYD GRID

OPEN / CLOSE

CYLINDER - RH

RT

L

WHEEL LIFT

ZOD RAISE / LOWER

CYLINDER6

5

67

2

4

2 76

56

3

4

3

12

15

15

13

13

14

14

11

8

1

2

12

1616 17

17

18

19

20

16

16

20

21

21

22

16

21

21

22

16

16

23

23

16

18

12

9

9

10

10

8

11


HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER


1 7445060843 Adapter 22 4567122017 Hose Assembly 23 7445060637 Tee 24 4567120016 Hose Assembly 25 4567120026 Hose Assembly 26 7445060645 Elbow 4


HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER

PORTS

PORTS

R

P

A

B

RO

LL

TIL

T

WIN

CH

STABILIZER

RAISE / LOWER

CYLINDER (RH)

STABILIZER

RAISE / LOWER

CYLINDER (LH)

ST

AB4-SECTION

CONTROL VALVE

2

2

4 5

4

53

3

1

1

6

6

6

6


HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT


1 7445060845 Elbow 22 7443000030 Tee 23 4567122032 Hose Assembly 24 4567122050 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060648 Tee 27 7445060645 Elbow 48 4567122014 Hose Assembly 2


HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT

4-SECTION

CONTROL VALVE

RO

LL

TIL

T

WIN

CH

PORTS

PORTS

R

P

B

A

V

P

STABILIZER

RAISE / LOWER

CYLINDER - RH

V

P

STABILIZER

RAISE / LOWER

CYLINDER - LH

ST

AB

1

1

2

2

3

3

4

4

8 76

7

7

786

5

5


HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE


1 7445060843 Adapter 22 7445060845 Elbow 23 7443000030 Tee 24 4567122032 Hose Assembly 25 4567122050 Hose Assembly 26 7935000305 Counterbalance Valve 27 7445060645 Elbow 48 7445060648 Tee 29 4567122014 Hose Assembly 2

10 4567120024 Hose Assembly 211 7445060643 Adapter 2


HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE

5-SECTION

CONTROL VALVE RO

LL

TIL

T

WIN

CH

PORTS

PORTS

R

P

B

A

V

P

STABILIZER

RAISE / LOWER

CYLINDER - RH

BO

OM

TOW OPTION

EXTEND /RETRACT

CYLINDER

V

P

STABILIZER

RAISE / LOWER

CYLINDER - LH

ST

AB

1

1

2

2 3

3

5

4

4

5

6

6

7

8

9 7

89 7

7

11

11

10

10


HYDRAULIC COMPONENTS - IRL TOW OPTION


1 7443000129 Reducer 22 7445060648 Tee 43 4567123034 Hose Assembly 24 4567122032 Hose Assembly 25 7935000305 Counterbalance Valve 26 7445060645 Elbow 47 4567122014 Hose Assembly 28 7445040843 Adapter 29 4567112042 Hose Assembly 2

10 7445040645 Elbow 2


HYDRAULIC COMPONENTS - IRL TOW OPTION

5-SECTION

CONTROL VALVE

PORTS

PORTS

R

P

B

A

BO

OM

TOW OPTION

EXTEND / RETRACT

CYLINDERR

OLL

TIL

T

WIN

CH

V

P

TOW OPTION

RAISE / LOWER

CYLINDER - RHV

P

TOW OPTION

RAISE / LOWER

CYLINDER - LH

IRL

9

10

109

65

27

6

2 7 6

65

3

3

4

1

1

2

28

8

4


HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION


1 7445040843 Adapter 22 4567112042 Hose Assembly 23 7445040645 Elbow 2


HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION

4-SECTION

CONTROL VALVE BO

OM

TOW OPTION

EXTEND / RETRACT

CYLINDER

PORTS

PORTS

R

P

A

B

TIL

T

WIN

CH

RO

LL

2 2

3

3

1

1


ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD


1 7552000098 Subframe to Deck Harness 12 7552000074 Subframe to Cab Harness 13 7552000126 Subframe Harness 14 7552000177 Deck Harness 15 7552000166 Winch Lights Harness 16 7552000222 Work Lights on Headboard Harness 17 7345241902 Terminal 18 7457000004 Circuit Breaker 19 7790100856 Screw, #10 x 0.50” 2

10 7345221902 Terminal 211 7950100151 Flatwasher, 0.19” ID 212 7280000013 Clip *13 7577000194 Wiring Connector Kit 1

(Ford & GMC chassis)7552000117 Wiring Connector Kit

(UD chassis)

* Quantity varies depending on deck construction.


Item #12, Clip, not shown.

ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD

3

1 2

4

5

6

7

9 8

1011

13CHASSISHARNESS

TO SWITCHPANEL

LIGHTBAR

WINCH WORKLIGHTS

HEADBOARDWORKLIGHTS



1 7552000204 Subframe to Cab Harness 12 7552000075 Subframe to Deck Harness 13 7552000126 Subframe Harness 14 7552000177 Deck Harness 15 7552000166 Winch Lights Harness 16 7345241902 Terminal 17 7457000004 Circuit Breaker 18 7790100856 Screw, #10 x 0.50” 29 7345221902 Terminal 2

10 7950100151 Flatwasher, 0.19” ID 211 7280000013 Clip *12 7577000194 Wiring Connector Kit 1

* Quantity varies depending on deck construction.

ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD


Item #11, Clip, not shown.

ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD

3

5

6

8 7

910

12

TO SWITCHPANEL

LIGHTBAR

4

1

CHASSISHARNESS

2

WINCH WORKLIGHTS



1 7493000009 Grommet 62 7590000342 Marker Light - Amber (LED) 43 7590000343 Marker Light - Red (LED) 24 7493000010 Grommet 25 7590000339 Marker Light - Amber (LED) 2

DECK MARKER LIGHTS


DECK MARKER LIGHTS

215

4

1

2

1

3


HEADBOARD SIDE MARKER LIGHTS


1 7493000009 Grommet (36” & 40” Headboard) 27493000009 Grommet (45”, 50” & 57” Headboard) 4

2 7590000342 Marker Light - Amber (LED) 2 (36” & 40” Headboard)

7590000342 Marker Light - Amber (LED) 4 (45”, 50” & 57” Headboard)

3 7552000409 Headboard to Cab Harness 1


HEADBOARD SIDE MARKER LIGHTS

FOR 36" & 40" HEADBOARD FOR 45", 50" & 57" HEADBOARD

1

1

2

2

2

2

2

2

1

1

1

3

12

12

HEADBOARD


ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)


1 7297000008 Taillight Converter 12 4706002990 Plate 13 7661000007 Wellnut 44 7104100613 Screw, #10-32NF x 0.75” 45 7790151253 Screw 26 7345001714 Terminal 57 4346000005 Heat Shrink Tubing - 1.50” 58 7345221902 Terminal 19 7345241902 Terminal 1

10 7346000126 Fuse Holder 111 7457000017 Fuse - 30 amp 112 7345001914 Terminal 113 7346000209 Resistor (UD chassis w/ std lights) 114 7346000220 Resistor (UD chassis w/ LED lights) 1


ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)

20 A

20 A

20 A

20 A

1

342

1

51

1011

712

8

9

67

1314


ADDITIONAL DECK MARKER LIGHTS


1 7493000009 Grommet 42 7590000342 Marker Light - Amber (LED) 43 7552000212 Additional Markers Deck Harness 14 4017001059 Angle (all steel decks except Rustler) 45 7280000013 Clip (all Aluminum Decks & 16

Steel Decks with mini I-Beam x-members)7280000018 Wire Clip 16

(Steel Decks with channel x-members)


ADDITIONAL DECK MARKER LIGHTS

ALUMINUM DECK

STEEL DECK

12

12

12

1

2

2

1

1

2

12

12

3REPLACEMENT FORSTANDARD DECKHARNESS

12

12

12

12

4

4

Item #5, Wire Clip, not shown.


IRL WHEEL LIFT

ITEM PART NO. DESCRIPTION QTY1 3170000170 Outer Boom Weld (manual grids) - Std 1

3170000445 Outer Boom Weld (manual grids) - Galv3170000332 Outer Boom Weld (hyd grids)3170000450 Outer Boom Weld (manual grids -

extended reach) - Standard3170000456 Outer Boom Weld (manual grids -

extended reach) - Galvanized2 3911000056 Inner Boom Weld 13 3320000115 Cylinder Assembly 14 4691000296 Pin 15 4691000268 Pin 16 7754000006 Retaining Ring 47 7082000020* Bushing 18 4679000046 Wear Pad 19 4017000739 Angle 2

10 7118140418 Capscrew, 0.25”-20NC x 0.50” 411 7950100151 Washer, 0.19” ID 412 4679000211 Wear Pad 113 3320000114 Cylinder Assembly (manual grids) 2

3320000134 Cylinder Assembly (hyd grids - low frame)3320000114 Cylinder Assembly (hyd grids - high frame)

14 3691000164 Pin Weld 215 7115160950 Capscrew, 0.38”-16NC x 1.12” 616 7660162601 Locknut, 0.38”-16NC 617 3691000073 Pin Weld 318 3020000097 Arm Weld (manual grids) - Standard 2

3020000113 Arme Weld (manual grids) - Galvanized3020000110 Arm Weld (hyd grids - low frame)3020000097 Arm Weld (hyd grids - high frame)

19 7082000017+ Bearing 420 7082000018+ Bearing 4

* included in Inner Boom Weld, P/N 3911000056+ included in Arm Weld, P/Ns 3020000097 & 3020000110^ included in Link Weld, P/Ns 3592000036 & 3592000092

ITEM PART NO. DESCRIPTION QTY21 3592000036 Link Assembly (manual grids) - Standard 1

3592000057 Link Assembly (manual grids) - Galvanized3592000054 Link Assembly (hyd grids)

22 3691000069 Pin Weld (manual grids) 13691000092 Pin Weld (hyd grids)

23 7082000016^ Bearing 4

24 7291000010 4-Way Receptacle 125 7796000048 Gasket 126 7114140528 Screw 227 7660142601 Locknut 2


IRL WHEEL LIFT

7

6

56

2

8

3

12

9

1

10

11

46

6

22

16

15

21

23

23

17

23

16

15

27

2425

26

13

20

2014

181516

19

19

17

1516


ZOD WHEEL LIFT

ITEM PART NO. DESCRIPTION QTY1 3170000237 Outer Boom Weld (manual grids) - Std 1

3170000460 Outer Boom Weld (manual grids) - Galv3170000428 Outer Boom Weld (hydraulic grids)

2 3911000056 Inner Boom Weld 13 3320000115 Cylinder Assembly 14 4691000296 Pin 15 4691000268 Pin 16 7754000006 Retaining Ring 47 7082000020* Bushing 18 4679000046 Wear Pad 19 4017000739 Angle 2

10 7118140418 Capscrew, 0.25”-20NC x 0.50” 411 7950100151 Washer, 0.19” ID 412 4679000211 Wear Pad 113 3320000114 Cylinder Assembly (manual grids) 2

3320000134 Cylinder Assembly (hyd grids - low frame)3320000114 Cylinder Assembly (hyd grids - high frame)

14 3691000164 Pin Weld 215 7115160950 Capscrew, 0.38”-16NC x 1.12” 616 7660162601 Locknut, 0.38”-16NC 617 3691000073 Pin Weld 318 3020000097 Arm Weld (manual grids) - Standard 2

3020000113 Arm Weld (manual grids) - Galvanized3020000110 Arm Weld (hydraulic grids - low frame)3020000097 Arm Weld (hydraulic grids - high frame)

19 7082000017+ Bearing 420 7082000018+ Bearing 421 3320000118 Cylinder Assembly (manual grids) 1

3320000135 Cylinder Assembly (hyd grids - low frame)3320000157 Cylinder Assembly (hyd girds - high frame)

22 3691000069 Pin Weld (manual grids) 13691000092 Pin Weld (hydraulic grids)

* included in Inner Boom Weld, P/N 3911000056+ included in Arm Welds, P/Ns 3020000097 & 3020000110

ITEM PART NO. DESCRIPTION QTY23 7291000010 4-Way Receptacle 124 7796000048 Gasket 125 7114140528 Screw 226 7660142601 Locknut 2


ZOD WHEEL LIFT

2

56

6

7

3

9

12

8

1011

6

6

15

22

16

16

15

17

26

1

2423

25

16

14

15

20

20

18

19

16

17

13

15

4

21


MANUAL L-ARM WHEEL LIFT GRID


1 3913000093 Pivot Tube Weld 1 (3,000 lb IRL wheel lift w/ ball plate)

3913000096 Pivot Tube Weld (3,000 lb ZOD wheel lift w/ ball plate)

3913000098 Pivot Tube Weld (3,000 lb IRL wheel lift w/ 2” Reese Rcvr)

3913000099 Pivot Tube Weld (3,000 lb ZOD wheel lift w/ 2” Reese Rcvr)

2 3484000035 Grid Weld - LH 13 3484000034 Grid Weld - RH 14 4691000447 Pivot Pin 15 4949000047 Washer 26 7754000024 Retaining Ring 17 3551000036 T-Handle 28 3020000072 L-Arm Weld - Standard 2

3020000114 L-Arm Weld - Galvanized9 7701000062 Plug 2

10 3551000011 Cam Lock Assembly 211 7440030000 Grease Fitting 212 7330000419 Reflective Tape 213 7330000417 Reflective Tape - LH 114 7330000418 Reflective Tape - RH 1


MANUAL L-ARM WHEEL LIFT GRID

98

3

14

7

11

10

14

8

9

125

5

12

6

7

2

13

Pivot tube weld with IRL ball hitch mounting plate shown


MANUAL T37 PIVOTING WHEEL LIFT GRID

ITEM PART NO. DESCRIPTION QTY1 3913000093 Pivot Tube Weld 1

(3,000 lb IRL wheel lift w/ ball plate)3913000096 Pivot Tube Weld

(3,000 lb ZOD wheel lift w/ ball plate)3913000098 Pivot Tube Weld

(3,000 lb IRL wheel lift w/ 2” Reese Rcvr)3913000099 Pivot Tube Weld

(3,000 lb ZOD wheel lift w/ 2” Reese Rcvr)2 3484000051* Grid Weld - LH 13 3484000050+ Grid Weld - RH 14 4259000002* Pivot Casting, LH 15 4259000001+ Pivot Casting, RH 16 4691000354*+ Pin 27 4691000357*+ Pin 28 7754000037*+ Retaining Ring 29 3551000036 T-Handle 2

10 4691000186*+ Pin 211 7843000006*+ Spring 212 4763000184*+ Rod 213 4254000005*+ Cap 214 7786000006*+ Screw 215 7843000016*+ Spring 216 4691000183*+ Pin 217 4691000447 Pivot Pin 118 4949000047 Washer 219 7754000024 Retaining Ring 120 7440030000 Grease Fitting 621 3020000029 L-Arm Weld - LH 122 3020000030 L-Arm Weld - RH 123 7330000419 Reflective Tape 224 7330000420 Reflective Tape 1

* also available in Grid Assembly, LH, P/N 3484000053+ also available in Grid Assembly, RH, P/N 3484000052

ITEM PART NO. DESCRIPTION QTY25 7330000432 Reflective tape 126 7950200000 Lockwasher, 0.63” ID 2


MANUAL T37 PIVOTING WHEEL LIFT GRID

1

2

3

7

8

9

17

18 23

23

18

19

9

7

4

8

24

21

22

25

5

12

1320

20

14

15

16

1011

2026

6

Pivot tube weld with IRL ball hitch mounting plate shown


HYDRAULIC WHEEL LIFT GRID


1 4691000482 Pivot Pin 12 4949000047 Washer 23 7754000024 Retaining Ring 14 3484000074* Grid Crossbar Weld 15 7320000064* Cylinder Assembly 26 3691000229* Pin Weld 47 7115151023* Capscrew, 0.31”-18NC x 1.25” 68 7660152601* Locknut, 0.31”-18NC 69 part of item #5

10 3592000052* Link Weld 211 3592000051* Link Weld 212 4706003497* Plate 213 7754000022* Retaining Ring 414 7330000419 Reflective Tape 215 3691000230 Pin Weld 216 3020000115* Arm Weld, LH 117 3020000111* Arm Weld, RH 118 7754000087 Retaining Ring 419 7843000043 Extension Spring 220 7248000115 Cable Assembly 221 7690141600 Pin 222 7690021210 Cotter Pin 223 4831000112 Spacer 424 7719000005 Pulley 225 7690144005 Clevis Pin 226 3691000222 Pin Weld 227 7115150423 Capscrew, 0.31”-18NC x 0.50” 228 4949000072 Washer 429 7754000006 Retaining Ring 230 3020000112 Arm Weld 231 8411080091 Wheel Spacer 2

* also available in Grid Crossbar Assembly, P/N 3484000075^ also quantity of 8 available in Link Welds, P/N 3592000052+ also quantity of 2 each available in Arm Weld P/N 3020000115 & P/N 3020000111


32 4679000268 Pad 133 7118161026 Capscrew, 0.38”-16NC x 1.25” 234 4314000076* Coverplate 235 7115140518* Capscrew, 0.25”-20NC x 0.62” 436 7785140400* Set Screw 237 4619000013* Manifold 138 7445040443* Adapter 439 7912000184* Tube Assembly 440 7274000086* Clamp 441 7274000039* Cover 242 7115151250* Capscrew, 0.31”-18NC x 1.50” 240 4314000117 Cover Plate, LH 141 4314000118 Cover Plate, RH 142 7790151253 Screw, 0.31”-18NC x 0.75” 843 7732000002 Spring Reel 244 4831000109 Spacer 245 7719000004 Roller 246 4706003501 Plate 247 7691000040 Clevis Pin 248 7691000042 Cotter Pin 249 3619000001 Manifold Weld 250 7115140850 Capscrew, 0.25”-20NC x 1.00” 451 7950140153 Flatwasher, 0.25” ID 852 7660142604 Locknut, 0.25”-20NC 853 7445040445 Elbow 454 7912000237 Tube 255 7274000073 Hose Clamp 456 part of item #557 4691000527 Pin 258 7082000026^# Bearing 1059 7082000027+> Bearing 6

# also quantity of 1 each available in Arm Weld P/N 3020000115 & 3020000111> also quantity of 2 available in Arm Welds P/N 3020000112



1

2

2

4

3

14

14

7

8

7

6

6

5

9

11

12

7

10

56

58

58

58



8

157

32

33

27

26

28

21

30

28

20

19

25

23

24

18

1718

31

16

29

22

59

59

23

59

58

30

17



34

34

35

35

37

38

394241

40

4

36

36



40

41

42

42

42

43

44

46

48

45

47



49

50

53

55

54 51

52

5551

52

50

515253


HYDRAULIC REAR DOCK STABILIZER


1 3849000021 Stabilizer Weld 12 3320000119 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 7082000017* Bearing 4

* included in Stabilizer Weld, P/N 3849000021


HYDRAULIC REAR DOCK STABILIZER

35

6

1

6

3

5

24

5

6

7

7

2

4

5

6


HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER


1 3849000023 Stabilizer Weld 1 (with 2.00” Reese Hitch Receiver)

3849000041 Stabilizer Weld (with 2.50” Reese Hitch Receiver)

2 3320000114 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 7082000017*^ Bearing 48 7291000010 4-Way Receptacle 19 7796000048 Gasket 1

10 7114140528 Screw, 0.25”-20NC x .63” 211 7660142601 Locknut, 0.25”-20NC 2

* included in Stabilizer Weld, P/N 3849000023^ included in Stabilizer Weld, P/N 3849000041


1

6

6

3 52

3

5

24

5

6

7

7

4

56

8

9

10

11

HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER


HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE


1 3849000022 Stabilizer Weld w/ Manual Pintle Plate 12 3320000114 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 3170000203 Inner Boom Weld 18 3691000064 Pin Weld 19 7691000001 Hair Pin 1

10 7082000017* Bearing 411 7291000010 4-Way Receptacle 112 7796000048 Gasket 113 7114140528 Screw, 0.25”-20NC x 0.63” 214 7660142601 Locknut, 0.25”-20NC 2



HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE

17

6

6

3

5

35

24

5

6

28

9

4

10

10

5

61311

12

14


HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE


1 3849000022 Stabilizer Weld w/ Pintle Hitch Plate 12 3320000114 Cylinder Assembly 23 3691000165 Pin Weld 24 3691000073 Pin Weld 25 7115160950 Capscrew, 0.38”-16NC x 1.12” 46 7660162601 Locknut, 0.38”-16NC 47 3170000203 Inner Boom Weld 18 3691000064 Pin Weld 19 7691000001 Hair Pin 1

10 3320000117 Cylinder Assembly 111 4691000430 Pin 112 4691000429 Pin 113 7754000006 Retaining Ring 114 7082000017* Bearing 415 7291000010 4-Way Receptacle 116 7796000048 Gasket 117 7114140528 Screw, 0.25”-20NC x 0.63” 218 7660142601 Locknut, 0.25”-20NC 2



HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE

7

12

13

13

10

135

6

6

2

2

4

5

613

113

5

8

913

4

5

61715

18

14

14 16


BALL HITCH MOUNTING PLATE - IRL


1 3170000275 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000064 Pin Weld 18 7691000001 Hair Pin 19 3320000114 Cylinder Assembly 2

10 3691000164 Pin Weld 211 7115160950 Capscrew, 0.38”-16NC x 1.12” 512 7660162601 Locknut, 0.38”-16NC 513 3691000073 Pin Weld 314 3020000097 Arm Weld 215 7082000017* Bushing 416 7082000018* Bushing 417 7082000016+ Bushing 218 7291000010 4-Way Receptacle 119 7796000048 Gasket 120 7114140528 Screw, 0.25”-20NC x 0.63” 221 7660142601 Locknut, 0.25”-20NC 222 4330000002 Reflective Tape 2

* included in Arm Weld, P/N 3020000097+ included in Outer Boom Weld, P/N 3170000275


BALL HITCH MOUNTING PLATE - IRL

3

2

6

22

56

1

7

8

17

6

17

46

11

13

12

21

18

19

20

9

14

16

16

10

11

1215

15

12

1311

22


BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND


1 3170000276 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000073 Pin Weld 18 3691000064 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 213 7082000016* Bushing 214 7291000010 4-Way Receptacle 115 7796000048 Gasket 116 7114140528 Screw, 0.25”-20NC x 0.63” 217 7660142601 Locknut, 0.25”-20NC 218 4330000002 Reflective Tape 2

* included in Outer Boom Weld, P/N 3170000276


BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND

2

3

18

1856

1

812

46

7

9

10

13

17

12

11

13

6

14

15

16


BALL HITCH MOUNTING PLATE - MANUAL EXTEND


1 3170000276 Outer Boom Weld 12 3911000062 Inner Boom Weld 13 3691000064 Pin Weld 14 7691000001 Hair Pin 25 3691000073 Pin Weld 16 7115160950 Capscrew, 0.38”-16NC x 1.12” 17 7660162601 Locknut, 0.38”-16NC 18 3691000097 Pin Weld 19 7082000016* Bushing 2

10 7291000010 4-Way Receptacle 111 7796000048 Gasket 112 7114140528 Screw, 0.25”-20NC x 0.63” 213 7660142601 Locknut, 0.25”-20NC 214 4330000002 Reflective Tape 2



BALL HITCH MOUNTING PLATE - MANUAL EXTEND

2

14

141

43

8

5

6

7

9

9

13

10

11

12

4


PINTLE HITCH MOUNTING PLATE - IRL


1 3170000275 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000064 Pin Weld 18 7691000001 Hair Pin 19 3320000114 Cylinder Assembly 1

10 3691000164 Pin Weld 211 7115160950 Capscrew, 0.38”-16NC x 1.12” 512 7660162601 Locknut, 0.38”-16NC 513 3691000073 Pin Weld 314 3020000097 Arm Weld 215 7082000017* Bushing 416 7082000018* Bushing 417 7082000016+ Bushing 218 7291000010 4-Way Receptacle 119 7796000048 Gasket 120 7114140528 Screw, 0.25”-20NC x 0.63” 221 7660142601 Locknut, 0.25”-20NC 222 4330000002 Reflective Tape 123 4330000645 Reflective Tape, LH 124 4330000646 Reflective Tape, RH 1



PINTLE HITCH MOUNTING PLATE - IRL

3

2

22

24

2356

6

1

87

1717

6

46

13

11

12

2118

19

20

1415

15

16

16

10

11

12

913

11

12


PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND


1 3170000276 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 3691000073 Pin Weld 18 3691000064 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 213 7082000016* Bushing 214 7291000010 4-Way Receptacle 115 7796000048 Gasket 116 7114140528 Screw, 0.25”-20NC x 0.63” 217 7660142601 Locknut, 0.25”-20NC 218 4330000002 Reflective Tape 119 4330000645 Reflective Tape, LH 120 4330000646 Reflective Tape, RH 1



PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND

3

2

20

18

19

6

56

1

812

13

6

13

12

11

46

7

9

10

17

14

15

16


PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND


1 3170000276 Outer Boom Weld 12 3170000208 Inner Boom Weld 13 3691000064 Pin Weld 14 7691000001 Hair Pin 25 3691000073 Pin Weld 16 7115160950 Capscrew, 0.38”-16NC x 1.12” 17 7660162601 Locknut, 0.38”-16NC 18 3691000097 Pin Weld 19 7082000016* Bushing 2

10 7291000010 4-Way Receptacle 111 7796000048 Gasket 112 7114140528 Screw, 0.25”-20NC x 0.63” 213 7660142601 Locknut, 0.25”-20NC 214 4330000002 Reflective Tape 115 4330000645 Reflective Tape, LH 116 4330000646 Reflective Tape, RH 1



PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND

2

16

14

15

1

43

9

9

5

6

7

13

10

11

12

4

8


TOWBAR - IRL


1 3170000275 Outer Boom Weld 12 3170000048 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 7440030000 Grease Fitting 18 3320000114 Cylinder Assembly 29 3691000164 Pin Weld 2

10 7115160950 Capscrew, 0.38”-16NC x 1.12” 511 7660162601 Locknut, 0.38”-16NC 512 3691000073 Pin Weld 313 3020000097 Arm Weld 214 7082000017* Bushing 415 7082000018* Bushing 416 7082000016+ Bushing 217 3556000023 Tow Hitch Weld 118 4120000008 Capscrew, 1.50”-12NF x 6.38” 119 7912000011 Tube Rubber 220 7291000010 4-Way Receptacle 121 7796000048 Gasket 122 7114140528 Screw, 0.25”-20NC x 0.63” 223 7660142601 Locknut, 0.25”-20NC 224 7330000419 Reflective Tape 225 4330000001 Reflective Tape 1



TOWBAR - IRL

3

2

618

19

25

1719756

24

24

146

6

1616

12

11

10

23 20

21

22

13

14

14

15

9

15

10

11

8 1210

11


TOWBAR - HYDRAULIC EXTEND

ITEM PART NO. DESCRIPTION QTY1 3170000276 Outer Boom Weld 12 3170000048 Inner Boom Weld 13 3320000116 Cylinder Assembly 14 4691000430 Pin 15 4691000429 Pin 16 7754000006 Retaining Ring 47 7440030000 Grease Fitting 18 3691000073 Pin Weld 19 7115160950 Capscrew, 0.38”-16NC x 1.12” 1

10 7660162601 Locknut, 0.38”-16NC 111 3691000097 Pin Weld 112 7691000001 Hair Pin 113 7082000016* Bushing 214 3556000023 Tow Hitch Weld 115 4120000008 Capscrew, 1.50”-12NF x 6.38” 116 7912000011 Tube Rubber 217 7291000010 4-Way Receptacle 118 7796000048 Gasket 119 7114140528 Screw, 0.25”-20NC x 0.63” 220 7660142601 Locknut, 0.25”-20NC 221 4330000002 Reflective Tape 222 4330000001 Reflective Tape 1



TOWBAR - HYDRAULIC EXTEND

15

14

16

2216

7

2

3

5

6

6

1

21

21

1112

4

6

13

6

13

8

9

10

20

1718

19


ROLL CYLINDER ASSEMBLY - P/N 3320000236


1 3071000218 Barrel Weld 12 4763000204 Rod 13 4698000007* Piston 14 7754000003* # Wear Ring 25 7796000063* # Piston Locking “T” Seal 16 7755224609* # Back-Up Ring 27 7755224000* # “O” Ring 18 4553000008^ Head 19 7755334000^ # “O” Ring 1

10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 2

* included in Piston Assembly, P/N 3698000001^ included in Head Assembly, P/N 3553000011# available only in Service Kit #7577250024


ROLL CYLINDER ASSEMBLY - P/N 3320000236

1

162

16 4 4 75 6314 11 15129 10 8 13


TILT CYLINDER ASSEMBLY (OUTBOARD) - P/N 3320000113


1 3071000104 Barrel Weld 12 3763000117 Rod Weld 13 4698000015* Piston 14 7754000053* # Wear Ring 25 7796000067* # Piston Locking “T” Seal 16 7755222609* # Back-Up Ring 27 7755222000* # “O” Ring 18 4553000016^ Head 19 7755330000^ # “O” Ring 1

10 7755330609^ # Back-Up Ring 111 7754000054^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000046^ # Rod Wiper Seal 114 7754000051# Retaining Ring 215 7661000034 Locknut 116 7082000016 Bearing 4

* included in Piston Assembly, P/N 3698000006^ included Head Assembly, P/N 3553000016# available only in Service Kit #7577250206


TILT CYLINDER ASSEMBLY (OUTBOARD) - P/N 3320000113

1 15 3 4 5 4 7 6 21114 149 10 12 138 1616


TILT CYLINDER ASSEMBLY - P/N 3320000122



10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000024^ # Rod Wiper Seal 114 7754000002# Retaining Ring 115 7754000026# Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 4

* included in Piston Assembly, P/N 3698000001^ included Head Assembly, P/N 3553000011# available only in Service Kit #7577250042


TILT CYLINDER ASSEMBLY - P/N 3320000122

1 16 3 4 5 4 7 6 21114 159 10 12 138 1717


TILT CYLINDER ASSEMBLY (INBOARD) - P/N 3320000120

ITEM PART NO. DESCRIPTION QTY1 3071000111 Barrel Weld 12 3763000123 Rod Weld 13 4698000015* Piston 14 7754000053* # Wear Ring 25 7796000067* # Piston Locking “T” Seal 16 7755222609* # Back-Up Ring 27 7755222000* # “O” Ring 18 4553000016^ Head 19 7755330000^ # “O” Ring 1

10 7755330609^ # Back-Up Ring 111 7754000054^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000046^ # Rod Wiper Seal 114 7754000051# Retaining Ring 215 7661000011 Locknut 116 7082000016 Bearing 4



TILT CYLINDER ASSEMBLY (INBOARD) - P/N 3320000120

116 15 43 45 7 6 2 161414 11 13129 10 8


WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115



10 7755330609^ # Back-Up Ring 111 7754000054^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000046^ # Rod Wiper Seal 114 7754000051# Retaining Ring 215 7661000034 Locknut 1



WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115

151 4 453 7 6 21414 11 10 1312 89


IRL CYLINDER ASSEMBLY - P/N 3320000114 & 3320000134


1 3071000105 Barrel Weld (auto girds) 13017000131 Barrel Weld (auto grids)

2 3763000118 Rod Weld (manual grids) 13763000139 Rod Weld (auto grids)

3 4698000007* Piston 14 7754000003* # Wear Ring 25 7796000063* # Piston Locking “T” Seal 16 7755224609* # Back-Up Ring 27 7755224000* # “O” Ring 18 4553000008^ Head 19 7755334000^ # “O” Ring 1

10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 218 7082000018 Bearing 2



IRL CYLINDER ASSEMBLY - P/N 3320000114 & 3320000134

2117 16 4 453 7 6 181514 11 9 10 12 138


ZOD CYLINDER ASSEMBLY - P/N 3320000118, 3320000135 & 7330000157


1 3071000109 Barrel Weld (manual grids) 13071000139 Barrel Weld (auto grids, std frame))3071000103 Barrel Weld (auto grids, high frame)

2 3763000122 Rod Weld (manual grid) 13763000140 Rod Weld (auto grids, std frame)3763000170 Rod Weld (auto grids, high frame)


10 7755330609^ # Back-Up Ring 111 7754000054^ # Wear Ring 112 7796000045^ # Rod Seal 113 7796000046^ # Rod Wiper Seal 114 7754000051 # Retaining Ring 215 7661000034 Locknut 116 7082000016 Bearing 4

* include in Piston Assembly, P/N 3698000006^ included in Head Assembly, P/N 3553000016# available only in Service Kit #7577250206


ZOD CYLINDER ASSEMBLY - P/N 3320000118, 3320000135 & 3320000157

16 1 15 3 4 5 4 7 6 2 1614 1411 9 10 12 8 13


STABILIZER CYLINDER ASSEMBLY - P/N 3320000119



10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 117 7082000016 Bearing 218 7082000018 Bearing 2



STABILIZER CYLINDER ASSEMBLY - P/N 3320000119

117 16 454 7 6 3 2 181514 911 128 1310


TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 AND P/N 3320000117


1 3071000107 Barrel Weld (IRL tow option extend) 13071000108 Barrel Weld (stabilizer tow option extend)

2 3763000120 Rod Weld (IRL tow option extend) 13763000121 Rod Weld (stabilizer tow option extend)


10 7755334609^ # Back-Up Ring 111 7754000004^ # Wear Ring 112 7796000024^ # Rod Seal 113 7796000008^ # Rod Wiper Seal 114 7754000002 # Retaining Ring 115 7754000026 # Retaining Ring 116 7661000034 Locknut 1



TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 AND P/N 3320000117

1 16 4 45 7 63 21514 1312811 9 10


LIGHTBARS


1 7590000363 Lightbar, Amber LED 12 4178000402 Bracket (standard mount) 2

4178000437 Bracket (high mount)3 7115180850 Capscrew, 0.50”-13NC x 1.00” 24 7950180252 Flatwasher, 0.50” ID 25 7950180000 Lockwasher, 0.50” ID 2


LIGHTBARS

1

2

2

3

*

*

*

3

4

5

*

*

*

* included in Lightbar


SWITCH PANELS

ITEM PART NO. DESCRIPTION QTY1 4178000403 Bracket - 1 Function Switch Panel 12 4178000427 Bracket - 2 Function Switch Panel 13 7870000083 Switch 14 7870000113 Switch Panel - 3 Function, Mini In-Dash 15 7870000100 Switch Panel - 3 Function, In-Dash 16 7870000106 Switch Panel - 5 Function, In-Dash 17 7870000134 Switch Panel - 3 Function, Under Dash 18 7870000137 Switch Panel - 5 Function, Under Dash 19 2870000022 Switch Panel - 3 Function, In-Dash 1

for Ford F650/75010 2870000021 Switch Panel - 5 Function, In-Dash 1

for Ford F650/75011 7870000053 Switch Panel - 3 Function, Under Dash 112 7870000063 Switch Panel - 5 Function, Under Dash 113 7870000076 Switch Panel - 3 Function, In-Dash 1

for IHC4300/4400


SWITCH PANELS

NOCAEB DOOLF .XUA

OTPDEGAGNE

O

NOCAEB DOOLF .XUA

O O

OTPDEGAGNE

O

NOCAEB

O O

DOOLF .XUA

O

.XUA

O

.XUA

OTPDEGAGNE

NOCAEB DOOLF .XUA .XUA.XUA

O

NOCAEB DOOLF .XUA

O O

OTPDEGAGNE

.XUADOOLFNOCAEB

OTPDEGAGNE

NOCAEB DOOLF .XUA .XUA.XUA

OTPDEGAGNE

NOCAEB DOOLF .XUA

OTPDEGAGNE

DEGAGNEOTP

DOOLF 1.XUA

NOCAEB

DEGAGNEOTP

DOOLF 1.XUA

NOCAEB

2 4

5 6

31

2111

3 331

7 8

9

01


WORK LIGHTS


1 7590000223 Work Light 42 4178000402 Bracket 23 7790151253 Screw, 0.31”-18NC x 0.75 44 7493000003 Grommet 25 7552000222 Harness - Headboard Work Lights 1

7552000360 Harness - Headboard Work Lights 1(Bucket Rest Headboard Only)

6 4178000423 Bracket 17 7280000011 Clip - Winch Work Lights 68 7552000166 Harness - Winch Work Lights 19 7590000185 Work Light 2


6

1

1

7

1

2

3

4

9

9

WORK LIGHTS

Items #5 & #8, Harness, not shown


BOLT-ON D-RINGS


1 3556000019 D-Ring 12 7115182050 Capscrew, 0.50”-13NC x 2.50” 23 7950180161 Flatwasher, 0.50” ID (aluminum decks only) 24 7660182601 Locknut, 0.50”-13NC 2


BOLT-ON D-RINGS

ALUMINUM DECK

STEEL DECK

1

2

3

4

2

1

4


1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS


1 7005000003 Linear Actuator 12V 1*2 4706005361 Plate 23 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 45 7660152601 Locknut, 0.31”-18NC 46 4178000664 Bracket 1*7 4178000665 Bracket 1*8 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 2*9 7660152601 Locknut, 0.31”-18NC 2*

10 4691000141 Pin (3, 4 or 5 section control valve) 14691000373 Pin (6 section control valve)4691000374 Pin (7 section control valve)

11 4211000001 Bushing 4*12 7950220141 Flatwasher, 0.75” ID 413 7754000009 Retaining Ring 214 7295000106 Controller (1 remote operation) 1

7295000108 Controller (2 remote operations)7295000109 Controller (3 remote operations)7295000111 Controller (4 or 5 remote operations)

15 7114100810 Screw, #10-24NC x 1.00” 2 (1 remote operation)

7114100810 Screw, #10-24NC x 1.00” 6 (2, 3, 4, or 5 remote operations)

16 7950140151 Flatwasher, 0.19” ID 2 (1 remote operation)

7950140151 Flatwasher, 0.19” ID 8 (2, 3, 4, or 5 remote operations)

17 7660102604 Locknut, #10-18NC 2 (1 remote operation)

7660102604 Locknut, #10-18NC 6 (2, 3, 4, or 5 remote operations)

* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations# included with Controller, item #14

ITEM PART NO. DESCRIPTION QTY18 4706005595 Plate (2, 3, 4, or 5 remote operations) 119 7330000696 Decal - Controller Functions 1

(3, 4, or 5 remote operations)20 9295310032# Transmitter (1 remote operation) 1

9295310033# Transmitter (2 remote operations)9295310034# Transmitter (3 remote operations)9295310036# Transmitter (4 or 5 remote operations)

21 9295310030# Belt Clip 122 9295310042# Rubber Boot (1 or 2 remote operations) 1

9295310029# Rubber Boot (3, 4, or 5 remote operations)23 9295310037# Receiver (1 remote operation) 1

9295310038# Receiver (2 remote operations)9295310039# Receiver (3 remote operations)9295310050# Receiver (4 or 5 remote operations)

24 7552000391 Harness (1 remote operation) 17552000392 Harness (2 remote operations)7552000393 Harness (3 remote operations)7552000426 Harness (4 or 5 remote operations)


1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS

One Remote Operation shown

Items #19, Decal - Controller Functions, not shown

NOITAREPO ETOMER 1

SNOITAREPO ETOMER 5 RO ,4 ,3 ,2

2

3

3121

11

01

1

1145

86

7

9

21

3

2

31

45

moc.nad-rrej.www

moc.nad-rrej.www

moc.nad-rrej.www

DEB DEB

DEB BED

324151

6171

913241

51617181

5161

41

5 RO 4 3 2 1 NOITAREPO ETOMER

021222

41 41 021222

42

42

41021222


6 OR 7 REMOTE CONTROL OPERATIONS


1 7005000003 Linear Actuator 12V 1*2 4706005361 Plate 23 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 44 7950150161 Flatwasher, 0.31” ID 45 7660152601 Locknut, 0.31”-18NC 46 4178000664 Bracket 1*7 4178000665 Bracket 1*8 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 2*9 7660152601 Locknut, 0.31”-18NC 2*

10 4691000373 Pin (6 section control valve)4691000374 Pin (7 section control valve)

11 4211000001 Bushing 4*12 7950220141 Flatwasher, 0.75” ID 413 7754000009 Retaining Ring 214 7295000102 Controller (6 remote operations) 1

7295000103 Controller (7 remote operations)15 4706005396 Plate 116 4706003650 Plate 117 7115140650 Capscrew, 0.25”-20NC x 0.75” 518 7950140141 Flatwasher, 0.25” ID 519 7660142601 Locknut, 0.25”-20NC 520 7114080618 Capscrew, #8-32NC x 0.75” 421 7660082604 Locknut, #8-32NC 422 7104100613 Screw, #10-32NF x 0.34” 423 7661000007 Wellnut, #10-32NF 424 9295310026^ Transmitter (6 or 7 remote operations) 125 7330000612 Decal - Controller Functions 1

* quantities are for 1 remote operation, adjust quantities for 6 or 7 remote operations^ included with Controller, item # 14 (6 or 7 remote operations)


6 OR 7 REMOTE CONTROL OPERATIONS

One Remote Operation shown

Item #25, Decal- Controller Functions, not shown

SNOITAREPO ETOMER 7 RO 6

2

3

3121

11

01

1

1145

86

7

9

21

3

2

31

45

POTS

41 41

51

61

8171

8171

91

9122

32

4141

5161

0212

0212

42

)RETTIMSNART(

41


REMOTE THROTTLE CONTROL


1 7346000208 Pressure Switch 12 7552000241 Harness 13 7443000427* Check Valve 14 7445060643* Adapter 15 7443000432 Tee 16 7443000440 Fitting 17 7445040643 Adapter 1

* also available in Check Valve w/ Adapter, P/N 7443000428.


REMOTE THROTTLE CONTROL

FER

1 TUPNI

2 TUPNI

3 TUPNI

4 TUPNI

5 TUPNI

6 TUPNI

INP

UT P

LUG

AJA0600YRETTAB

V21+LANIMRET

EJA0600YRETTAB

DNG-LANIMRET

AB

V21+LANIMRET

21 6543

789011121 F KJHG

ABCDE

RE

M M

OD

ULE

NG

V C

HA

SS

IS

ERUSSERPHCTIWS

DRAKCAPROTCENNOC

FER

V21+LANIMRET

KCURTYRETTAB

KCURTYRETTAB

ERUSSERPTROP KCEHC

LLORNOITCNUF

NOITCES

3

4

5

6

12

7

TELTUO/TELNINOITCES

RO

ERIW DER

ERIW KCALB

ERIW DERV21+ OT

YRETTABLANIMRET

ERIW KCALB"C" NIP OT

OTP FO "F" ROROTCENNOC

RO DERKCALB

ERIW

RO DERKCALB

ERIW

GNIRIW LANOITANRETNINOITALLATSNI

GNIRIW RENILTHGIERFNOITALLATSNI

GNIRIW CMG/YVEHCNOITALLATSNI

2FER

GNIRIW ONIHNOITALLATSNI

KCALB/DERDNIHEB ERIW

HSAD

ERIW DERV21+ OT

YRETTABLANIMRET



1 4178000666* Bracket 12 7115181464* Carriage Bolt, 0.50”-13NC x 1.75” 23 7660182601* Locknut, 0.50”-13NC 24 7346000055+ Electrical Receptacle 7-way Connect 15 7346000078+ Electrical Boot 16 7111150813+ Capscrew, 0.31”-18NC x 1.00” 27 7660152601+ Locknut, 0.31”-18NC 28 7346000132 Electrical Adapter 7 to 4 way 19 7346000157 Electrical Adapter 7 to 6 way 1

10 7312000015^ Gladhand 111 7312000016^ Gladhand 112 7446502518^ Bulkhead Fitting 213 7446382506^ Connector 214 7577000145^ Seal Kit Gladhand 115 7565000014^ Airline Tubing 50 ft16 7312000013^ Union 2

GLAD HANDS AND 7- WAY CONNECTOR

* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037+ also available in Electrical Install 7 Way Connector, P/N 2346000008^ also available in Glad Hand Install, P/N 2002000016


1

2

2

3

4

6

10

1112

13

5

7

GLAD HANDS AND 7- WAY CONNECTOR

Item #8 Electrical Adapter 7 to 4 Way not shownItem #9 Electrical Adapter 7 to 6 Way not shownItem #14, Seal Kit Gladhand; #15, Airline Tubing; & #16, Union not shown



1 7312000017 Coupling 12 7445080853 Elbow 13 7446502518 Bulkhead Fitting 14 7443000111 Elbow 15 7446382506 Connector 16 7565000014 Airline Tubing 32 ft7 7935000120 Air Valve 18 7443000154 Bushing 19 7443000156 Nipple 1

10 7894000031 Cable Tie 611 7443000366 Fitting 1

AIR SUPPLY DISCONNECT


AIR SUPPLY DISCONNECT

1

11

2

3

6

10

5

7

7

9

4

8

SECONDARY

AIR SUPPLY

LEFT HAND SIDE - REAR

TAIL LIGHT HOUSING

12

3

11

6

10

1

6



1 7002000386 Jump Start Plug (IHC & Other) 17002000385 Jump Start Plug (Ford & GM)

2 4178000372 Bracket (Ford & Other) 14178000202 Bracket (GM)

3 4178000203 Bracket (GM) 14706003210 Plate (Other)

4 7110140605 Capscrew, 0.25”-20NC x 0.75” 1 (Ford, GM & Other)

5 7950140161 Flatwasher, 0.25” ID (Ford & Other) 17950140161 Flatwasher, 0.25” ID (IHC) 27950140161 Flatwasher, 0.25” ID (GM) 3

6 7660142600 Locknut, 0.25”-20NC (Ford, GM & Other) 17660142600 Locknut, 0.25”-20NC (IHC) 2

7 7115151064 Carriage Bolt, 0.31”-18NC x 1.25” (Other) 28 7950150161 Flatwasher, 0.31” ID (Other) 29 7660152601 Locknut, 0.31”-18NC (Other) 2

10 7115141450 Capscrew, 0.25”-20NC x 1.75” (IHC) 111 7115141650 Capscrew, 0.25”-20NC x 2.00” (IHC) 112 7660140000 Hex Nut, 0.25”-20NC (IHC) 1

7660140000 Hex Nut, 0.25”-20NC (GM) 213 7111140850 Capscrew, 0.25”-20NC x 1.00” (GM) 214 7115181050 Capscrew, 0.50”-13NC x 1.25” (GM) 115 7950180153 Flatwasher, 0.50” ID (GM) 116 7660180000 Hex Nut, 0.50”-13NC (GM) 1

JUMP START KIT


JUMP START KIT

1

1

2

23

1

21

3

1

1

1

EXISTING BUMPER

MOUNTING HARDWARE

54

6

54

654

6

87

9

510

6511

6

12

FORD FRONT BUMPER

IHC FRONT BUMPER

CHEVY FRONT BUMPER

513

12

141516

ALL OTHER FRONT BUMPERS


FOLDING DECK LADDER


1 3178000555 Bracket Weld 12 3002000009 Ladder Top Weld 13 3002000008 Ladder Bottom Weld 14 7114181418 Capscrew, 0.50”-13NC x 1.75” 45 7950180141 Flatwasher, 0.50” ID 126 7660182601 Locknut, 0.50”-13NC 47 7115180606 Shoulder Bolt, 0.50”-13NC x 0.75” 28 7950160161 Flatwasher, 0.38” ID 29 7660162601 Locknut, 0.38”-16NC 2


1

2

3

4

5

56

6

5

45

7

7

5

5

5

8

9

FOLDING DECK LADDER


CHAINS AND STRAPS

ITEM PART NO. DESCRIPTION QTY1 7262000022* Winch V-Chain 12 7262000056* Front Tie-Down Chain 23 7894000019* Rear Tie-Down Strap 24 7894000020* Rear Tie Down Ratchet 25 7262000040 Wheel Lift Chain 26 7894000034+ Wheel Lift Tire Strap 27 7262000010 Towbar Chain 28 7894000058^ Tire Strap (hydraulic grid) 19 7894000059^ Choker (hydraulic grid) 1

10 7894000028^ Ratchet (hydraulic grid) 111 7561000024^ Forged Hook (hydraulic grid) 112 7115181664 Carriage Bolt, 0.50”-13NC x 2.00” 213 7660180001 Nut, 0.50”-13NC 214 7660182601 Locknut, 0.50”-13NC 215 5525000752 Magnetic Tow Lights 116 7894000073 8 Point Tie-Down Kit 1

* also available in Deck Chain / Tie-Down Kit, P/N 7577000208 ^ also available in Hydraulic Grid Wheel Lift Tie-Down Kit, P/N 7577000376 + also available in Wheel Lift Tie-Down Strap and Ratchet Kit, P/N 7577000242


CHAINS AND STRAPS

6

7

1

2

5

3 4

9

8 01

11

5

21

3141

EMARFBUS FO RAER TA XOB NIAHC

51 61


TOWING SAFETY TOOLS

ITEM PART NO. DESCRIPTION QTY1 9002000141* Wheel Chock 12 9900000001* Shovel 13 9900000006* Maul Axe 14 9900000004* Floor Jack -2.5 Ton 15 9900000005* Floor Jack Handle 16 9900000007* Lug Wrench -Metric 17 9900000008* Lug Wrench -SAE 18 9900000002* Broom Head 19 9900000003* Broom Handle 1

10 9900000009* Pry Bar 111 9611000001* Wood Crossbeam -4’ 112 9611000002* Wood Crossbeam -5’ 113 9002000142* Trash Can -4 Gallon 214 9890000002* Air Tank -5 Gallon 115 9002000143* Flare -30 Minute 616 9900000010* Bolt Cutters -24” 117 9002000144* Triangle Flare Kit 118 9002000145* First Aid Kit -25 Person 119 9900000008* Snatch Block w/ Hook 1

* also available in Towing Safety Tools Kit, P/N 3577000120


TOWING SAFETY TOOLS

+

12 3

4 5

67

8 9 10

11 12

13

14 1516

17 18

19


DECALS


1 7330000167 Serial Number Tag 12 7330000338 Subframe / Patent Tag 13 7330000502 Decal - Slide Pad / Pivot Joint 14 7330000159 STAR Placard 15 7330000275 Decal - Operator’s Pre-Checklist 16 7330000242 Decal - Free Spool (bolt-on headboard) 1

7330000495 Decal - Free Spool (stationary headboard)7 7330000478 Decal - Lubrication Chart 18 7330000012 Decal - Winch 19 7330000433 Jerr-Dan Nameplate 3

10 7330000143 Decal - Made In The USA 111 7330000044 Decal - Align Arrow, Red 2

7330000045 Decal - Align Arrow, White12 7330000272 Decal - Oil Level 113 7330000330 Decal - Cable Track 114 7330000139 Decal - Checklist Reminder 115 7330000684 Decal - Safety 116 7330000683 Decal - Safety 217 7330000060 Decal - Wheel Lift Hitch 118 7330000036 Secure Vehicle 219 7330000391 Decal - Tow Boom Configuration 120 7330000274 Decal - Overloading Tow Option 121 7330000599 Decal - Pinch Point 322 9330740009 Decal Kit - Muncie PTO 123 7759000004 Pop Rivet 1224 7330000675 Decal - Air Free Spool Control, LH 125 7330000676 Decal - Air Free Spool Control, RH 126 7330000176 Decal - Air Suspension 127 7330000698 Decal - Control Switch (F550 only) 128 7330000700 Decal - PTO Operation (LCF & CF600 only) 129 7330000385 Decal - T37 Grids 2


DECALS

Items #22, Decal Kit; #27, Decal - Control Switch; and #28, Decal - PTO Operation, not shown

A

A

HYDRAULIC TANK

STATIONARY

HEADBOARD

L H SIDE SUBFRAME

CAB DASHBOARD

SECTION A-A

L H SIDE - DECKCAB SIDE - STANDARD

HEADBOARD

STANDARD / DELUXE

HEADBOARD

MANUAL GRID WHEEL LIFT

Rear of Subframe

BALL HITCH MOUNTING PLATE

or PINTLE HITCH MOUNTING

PLATE TOW OPTION

910

5

423

7

6

123 11

8

9

7

68

912

3223

13

14

STATIONARY TOW HITCH

or PINTLE / REESE ON

STABILIZER

T-37 GRIDS L-ARM GRIDS

HYDRAULIC GRID WHEEL LIFT

21(Both Sides)

15

16 1615

1821 2117 19 21

2015

675

W AGE

WINCH

FREE SPOOL

676

WINC

WINCH

FREE SPOOL

DRIVER SIDE

CONTROL HOOD

PASSENGER SIDE

CONTROL HOOD

2524

26

29


ACCESSORY EQUIPMENT


1 7002000449 Magnetic Tow Lights 12 7002000404 Fire Extinguisher 13 7002000448 Wheel Chock 14 7002000285 Reflective Triangles 15 7002000451 Load Binder - 0.38” Chain 16 Not Required7 7002000521 Remote Control Transmitter Holder 18 7002000447 Valve Stem Extension Kit 19 7002000503 Air Compressor with Hose Reel 1

10 7443000111 Elbow 111 7115161050 Capscrew, 0.38”-16NC x 1.25” 412 7950150161 Flatwasher, 0.31” ID 413 7660162601 Locknut, 0.38”-16NC 414 7115181050 Capscrew, 0.50”-13NC x 1.25” 415 7950180153 Flatwasher, 0.50” ID 816 7660182601 Locknut, 0.50”-13NC 4


1

2 3 4

56

7

8

LOCATED INSIDE CAB SHOWN MOUNTED INSIDE 48" TOOLBOX

9101211

131514

16

ACCESSORY EQUIPMENT


HYDRAULIC SCHEMATIC

3 Bank Control Valve - No Tow Option

WINC

HTILTROLL

V1

B1

B2

A1

A2

V2

B AB A

X

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

1500 PSI

RELIEF

FLOW CONTROL

CHECK VALVE

PRESSURE

GAUGE

TILT RELIEF ONUNITS WITH INBOARDTILT CYLINDERS ONLY


WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A B A B A

1500 PSI RELIEF

B A B A

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

PRESSURE

GAUGE

BOOM

IN/OUT

BOOM

UP/DOWN

BOOM

CYLINDER

BOOM IRL

CYLINDER

BOOM IRL

CYLINDER

FLOW CONTROL

CHECK VALVE


HYDRAULIC SCHEMATIC

5 Bank Control Valve - IRL Tow Option


HYDRAULIC SCHEMATIC

6 Bank Control Valve - ZOD Tow Option

WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A B A B AB A B A

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

PRESSURE

GAUGE

BOOM

CYLINDER

BOOM IRL

CYLINDER

BOOM IRL

CYLINDER

ZOD

UP/DOWN

BOOM

UP/DOWN

BOOM

IN/OUT

1500 PSI

RELIEF

FLOW CONTROL

CHECK VALVE

ZOD CYLINDER



HYDRAULIC SCHEMATIC

4 Bank Control Valve - Hydraulic Extended Boom Tow Option

WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A B AB A B A

FLOW CONTROL

CHECK VALVE

BOOM

IN/OUT

1500 PSI

RELIEF

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

PRESSURE

GAUGE

BOOM

CYLINDER



WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A B AB A B A

FLOW CONTROL

CHECK VALVE

1500 PSI

RELIEF

STABILIZER

UP/DOWN

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

PRESSURE

GAUGE

STABILIZER

CYLINDER

STABILIZER

CYLINDER


HYDRAULIC SCHEMATIC

4 Bank Control Valve - Stabilizer Option


HYDRAULIC SCHEMATIC

4 Bank Control Valve - Stabilizer with Tow Option

V1

WINCHROLL

B1

B2

A1

A2

V2

B A B AB A B A

TILT1500 PSI

RELIEF

FLOW CONTROL

CHECK VALVE

STABILIZER

UP/DOWN

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

PRESSURE

GAUGE

STABILIZER

CYLINDER

STABILIZER

CYLINDER



HYDRAULIC SCHEMATIC

7 Bank Control Valve - IRL Wheel Lift w/ Hydraulic Grids

WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A

FLOW CONTROLCHECK VALVE

B A

B A

B A B A

X

B A

CROSSBAR

MANIFOLD

HYD

GRID

PRESSURE

GAUGE

BOOM

UP/DOWN

BOOM

IN/OUT

1500 PSI

RELIEF

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

BOOM

CYLINDER

BOOM IRL

CYLINDER

BOOM IRL

CYLINDER

FLOW CONTROL

CHECK VALVE

HYD GRID

CYLINDER

HYD GRID

CYLINDER


WINCHTILTROLL

V1

B1

B2

A1

A2

V2

B A B A

B A

B A B A

X

B A

HYD

GRID

B APRESSURE

GAUGE

1500 PSI

RELIEF

BOOM

IN/OUT

ZOD

UP/DOWN

BOOM

UP/DOWN

ROLL CYLINDER

TILT CYLINDER

WINCH

TILT CYLINDER

BOOM

CYLINDER

BOOM IRL

CYLINDER

BOOM IRL

CYLINDER

FLOW CONTROL

CHECK VALVE

ZOD CYLINDER

CROSSBAR

MANIFOLD

HYD GRID

CYLINDER

HYD GRID

CYLINDER

7 Bank Control Valve - ZOD Wheel Lift w/ Hydraulic Grids

HYDRAULIC SCHEMATIC




ELECTRICAL SCHEMATIC

NOITCNUFROLOCTIUCRICDNUORGETIHW1

ECNARAELCNWORB2NRUT/POTS HRNEERG3NRUT/POTS HLWOLLEY4

PU-KCABKCALB5)RFBUS( STHGIL KROWEULB6)RAB-TL( STHGIL KROWTELOIV7

)SROTATOR( NOCAEBYARG8)REHSALF( 1 XUAEGNARO9

01 KCALB/EULB TL NOITPO2 XUAEULB TL11

)GWA61( KLB 5

DNG

GR

Y (C

ENTE

R R

OT)

LT B

LU/B

LK (O

PT)

)GWA61( KLB 5

LT B

LU (O

PT)

KBG

RW

)spmA 79.1( .TL PU-KCAB TFEL

1 W

HT

(10A

WG

)

)GWA61( NRB 2

6 B

LU (1

6AW

G)

)GWA41( LEY 4

)GWA41( NRG 3

)GWA41( THW 1)GWA41( NRB 2

NRUT TFEL

NRUT THGIR

DNUORGECNARAELC

1 W

HT (1

6AW

G)

1 W

HT (1

6AW

G)

2 BR

N (1

6AW

G)

2 BR

N (1

6AW

G)

)GWA61( THW 1

)GWA61( THW 1

EMARFBUSGNIRIWSSENRAH

NOCAEB

DOOLF

XUA

ERAPS

ERAPS

A02

A02

A05

-

YEL

- (18

AW

G)

RE

D +

(18A

WG

)

OR

G (O

UTS

IDE

RO

T)

VLT

(WO

RK

LIG

HTS

DE

CK

)

BLU

(WO

RK

LIG

HTS

SU

BFR

AME

)

RE

D (P

OW

ER

+12

VO

LT)

BRN

(CLE

ARAN

CE) 1

8AW

G

BLK

(GN

D) 1

8AW

G

DNG

DNGYRETTAB

+

DNG

)GWA61( THW 1 )GWA61( NRB 2

)spmA 50.0( .TL REKRAM TNORF THGIR

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC TNORF THGIR

)GWA61( NRB 2

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC DIM THGIR

)GWA61( NRB 2

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC RAER THGIR

)GWA61( NRB 2

)GWA61( THW 1 )GWA61( NRB 2

)spmA 50.0( .TL REKRAM TNORF TFEL

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC DIM TFEL)GWA61( NRB 2

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC TNORF TFEL)GWA61( NRB 2

)GWA61( THW 1

)spmA 01.0( .TL ECNARAELC RAER TFEL

)GWA61( NRB 2

)GWA61( NRB 2

)GWA61( ULB 6

)GWA61( THW 1

)spmA 01.0( .TL REKRAM THGIR DRAOBTUO

)GWA61( NRB 2 )GWA61( THW 1

)spmA 01.0( .TL REKRAM THGIR

)GWA61( NRB 2 )GWA61( THW 1)spmA 30.0( .TL LIAT THGIR

)GWA61( NRG 3)spmA 83.0( .TL POTS THGIR


)spmA 50.0( .TL TOD)GWA61( NRB 2 )GWA61( THW 1

)spmA 50.0( .TL TOD)GWA61( NRB 2 )GWA61( THW 1

)spmA 50.0( .TL TOD

)GWA61( NRB 2 )GWA61( THW 1)spmA 30.0( .TL LIAT TFEL

)GWA61( LEY 3)spmA 83.0( .TL POTS TFEL


)spmA 01.0( .TL REKRAM TFEL


)spmA 01.0( .TL REKRAM TFEL DRAOBTUO

DNG

DER

)LANOITPO( KLB/ULB

DNG

DNG

NWOHS SROLOC GNIRIWRAB THGIL ROF ERA

YLNO GNIRIW

.TL KROW DOOLF W55)spmA 05.4(

)2 XUA( ULB

GRO

KLB/DER

LEY

DNG

RAB THGIL DEL MZIRP DAEH-01

THW

DNG

DER

DNG

DER

LIAT/NRUT/POTS DEL TFEL)spmA 51.0/spmA 05.0(

DER

KLB/DER

KLB/LEY

DNG

DNG

DNG

)DNUORG( KLB

DNG

LIAT/NRUT/POTS DEL THGIR)spmA 51.0/spmA 05.0(

KLB/DER

DER

21FER SRENROC TFEL)3( SELUDOM 8FER TNORF

)HCAE spmA 00.1-57.0(

DNG

DER

KLB/DER

RAER & TNORF RETNEC)4( SELUDOM 8FER

)HCAE spmA 57.0(

LEY

.TL KROW DOOLF W55)spmA 05.4(

KLB/LEY

21FER SRENROC THGIR)3( SELUDOM 8FER TNORF

)HCAE spmA 00.1-57.0(

).T.O.D LANOITPO( LEY

NAD-RREJHCTIWSLENAP

OTPTL

OTP OTHCTIWS

GNIRIW KCURT.SSENRAH

ROF GNIRIW/POTS SISSAHC

PUKCAB/LIAT/NRUT.STHGIL DEILPPUS

PMA 05TIUCRICREKAERB

KCED NIAMSSENRAH GNIRIW

EMARFBUS OT BACSSENRAH GNIRIW

LENAP HCTIWS OTBAC KCURT NI

KCURTSSENRAH

.ECAFRETNIREHTAEW DDA

KCAPROTCENNOC

KCURT OT.GNIRIW

.TL DOOH LORTNOC)spmA 82.0(

ESNECIL.TL ETALP)spmA 82.0(

.TL KROW .XUA)spmA 57.2(

CITENGAMSTHGIL WOT

EGNIH

PU KCABMRALA

)spmA 03.0(

THGIL PU-KCAB THGIR)spmA 79.1(

.TL KROW .XUA)spmA 57.2(

.TL DOOH LORTNOC)spmA 82.0(

KCED OT BUSSSENRAH GNIRIW

EDOCKCALB = KLB

NWORB = NRBEULB = ULB

NEERG = NRGDER = DER

WOLLEY = LEYTHGIL = TL

EGNARO = GROTELOIV = TLVETIHW = THW



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Parts_1279239019