PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

POLYMER WASTE treatment

Presentation to:

ASSOCHAM “Plenary Session - III” :Recycling of Plastic Waste of the Summit

May 30, 2015

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

CREDENTIALS

Establishment : 2008

ISO 9001:2008 Certified organization.

CRISIL Rated firm with SE3B Rating.

More than 25 professionals from various engineering streams like

Chemical, Mechanical, Production, Instrumentation Are Our

Resources.

International exposure in different continents like Europe, Middle

East Asia, Africa and South East Asia.

PATPERT, India is an emerging group having its verticals Waste to

Energy, Process Engineering Design, Project Management, Certification

Consultancy and International Trading.

PATPERT : INTRODUCTIONPATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.PATPERT – Business Verticals

Plastic Waste to oil conversion plants : Capacities 50 Kg to 10 Tons per day.Tyre / rubber Waste to oil conversion plants : Capacities 5 Ton to 50 Tons per day.Food Waste to composter : 50 to 300 KG.Wet Waste dryer unit : 1 t 5 Tons per day.Fermentation units : 100 Liter to 1000 Liters per batch.Windmill (Vertical Axis) : 200 w to 10 KW.Solar + Wind (Hybrid System) : 1 to 10 KW.

Technology for the Distilleries and Bio-fuels.Fuel Ethanol Plant using Molecular Sieve Dehydration Technology.Rectified spirit and Superfine Extra Neutral Alcohol using Multi-pressure Vacuum Distillation Technology. Alcohol Based Chemicals like Ethyl Acetate, Acetic Acid Plants.Bio Gas Plant.Composting. Power Co-generation Plants.Effluent Treatment Plants.Spent wash evaporators with heat integration.

Waste Treatment & Renewable Technologies

Process Solutions

PATPERT

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.PATPERT – Business Verticals

Process Engineering : MBEB, PFD, P&ID, plant layout etc.Design & Engineering : Heat Exchanger, Pressure Vessel, Storage Tanks etc. Piping Engineering : Piping layout, Isometrics, and Thermal stress analysis etc.Software & Simulations : PDMS, STAAD, ASPEN, HTRI, VB based programming, solid works, PV – elite etc.Pre Order Engineering : FEED Packages, Estimations, Market Surveys etc.

Quality, Environmental Management : ISO 9001, ISO 14401Food Safety, Health Safety Management : ISO9001,ISO14001, ISO 22000Information Security, Integrated, Automotive Industry : ISO 27001, IMS, TS 16949 Hazard Analysis, CE Marking, Testing Laboratories : OHSAS 18001, CE, ISO 17025

Health Care Commodity : Surgical Goods, Hospital Furniture, Medical Apparatus etc. Engineering Equipment : Pharmaceutical, Food Processing, Packaging etc.Construction Equipment : Concrete mixer, Concrete batching plants, Pumps etc.Food Commodity : Potatoes, Onion, Grain, Spices, Fishes etc.

Design Solutions

International Trading

Management Certifications

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. PATPERT ADVANTAGE

• EXPERIENCE: More than 6 years hands-on experience.

• COMPETENCY: Competent & experienced team of professionals, In-house Testing Facilities

• TECHNOLOGY: Well proven, established & safe Process. Applied for PATENT.

• CERTIFICATIONS: ISO 9001: 2008 Organization. CE Marking Equipment (If recommended)

• SUPPORT: Assured After sales services

• ACHIEVEMENT: More than 25 PLANTS Supplied & running Successfully.

CRISIL (3EB) Rated Organization. Tie-ups with University for IIC (Industry – Institutional Collaboration)

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

Sustainability through ‘Clean Development – Green Development’, utilizing existing/renewable energy sources;1. Solar Energy2. Wind Energy 3. Heat/Energy Recovery Units4. Waste to Energy – Bio-methanation/Pyrolysis

SUSTAINABILITY

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. INVENTION NEED

• Get rid of non-degradable waste

• ‘Keep Clean – Go Green’ Philosophy

• Waste to Energy (Electricity, Heat, etc.)

DES

IGN

. DEV

ELO

P. D

EPLO

Y. OPPORTUNITY

Various Capacity plants 1. Standalone Commercial

installation

2. Allied Units with Waste treatment facility

3. Small units under CSR/EPR

4. Customized units for specific requirements

PATPERT

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

PATPERT DESIGNED

CATALYTIC REACTION

‘GASOLYSIS’

TECHNOLOGY

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. KNOW-HOW

Linear polymer chains

Polypropylene

Polyethylene

GASOLYSISTM is thermal cracking of Polymers.

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. PROCESS FLOW DIAGRAM

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. RAW MATERIALS

HDPE, LDPE, PP, PET, Rubber, Tyres, Used oils, Etc.

Shall be free of adulteration (Moisture, Paper, Dust…..)

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.PRODUCTS AND APPLICATIONS

• Liquid Hydrocarbons – FUEL - Boilers, Petro-Chemicals • GAS – Captive Consumption (Heating) or Electricity

Generation• Carbon (Residue) – Solid Fuel, TAR additive (Road)• Steel : Scrap

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. EVOLUTION

SEEDING

DEVELOPMENT

GROWTH

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. BATCH SYSTEMS

EURO-SHOE (TATA INTL.), CHENNAI

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. BATCH SYSTEMS

NESTLE INDIA, HIMACHAL PRADESH

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. BATCH SYSTEMS

200kg Batch Unit at “ART OF LIVING” INTL CNETRE. Bangalore inaugurated by SRI SRI RAVISHANKAR GURUJI on his Birthday May 13, 2015

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. TYRE PLANT

Urja Process, Pune

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. CONTINUOUS PLANTS

BVG CLEANTECH - PUNE

NEHA INDUSTRIES - JALGAON

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. TURNKEY SOLUTIONS

SITE EXECUTION

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. EXECUTION

INSULATION INSTRUMENTATION

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. FACTS & FIGURES – PLASTIC WASTE

• Plant Capacity: 2500 kg/day Plastic Waste

• Oil Production : 1250 Lit

• Gas Production : 400 – 500 kg

• Sludge (Carbon) : 400 – 500 kg

Recommended Feed free of moisture, soil, organic matter, metal & other non-plastic material, etc. for more & better yields

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. FACTS & FIGURES - PLASTIC WASTE

• Consumption:• Electricity : 40 – 50 hp

(CT/Compressor/Feeding/Reactor/Sludge)

• Catalyst (A) : 10 – 15 kg/day (0.5 – 1%)

• Catalyst (B) : 20 kg every month

• Gross Calorific Value• Oil GCV – 10000 kcal/kg• Gas GCV – 10000 kcal/kg• Sludge GCV – 5000 kcal/kg)

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

• Parameters:• Reactor temp. : 300 – 400 0C• Gas Compressor : Comp. Press. 5 kg/cm2

• Exhaust Outlet: 250 – 300 0C

FACTS & FIGURES - PLASTIC WASTE

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. FACTS & FIGURES – USED TYRES

• Plant Capacity: 10000 kg/day Waste Tyre• Oil Production : 5000 Lit• Gas Production : 1000 – 1500 kg• Sludge (Carbon) : 3000 – 3500 kg

• Consumption:• Electricity : 60 kW

(CT/Compressor/Feeding/Reactor/Sludge)

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

• Gross Calorific Value:• Oil GCV – 9500 kcal/kg• Gas GCV – 9000 kcal/kg• Sludge GCV – 3500 kcal/kg)

• Parameters:• Reactor temp. : 300 – 400 0C• Gas Compressor : Comp. Press. 5

kg/cm2

• Exhaust Outlet : 250 – 300 0C

FACTS & FIGURES – USED TYRES

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y. CLIENTELE

• Plastic 50 kg (Batch)• Euroshoe (TATA Intl.), Chennai • Nestle India Ltd., HP • Rudra Environmental Solutions • Unity Green Environment

• Plastic 200 kg (Batch)• PepsiCo India Holdings • ART OF LIVING (International Centre), Ashram Bangalore

• Plastic 2.5 TPD Cont. • BVG Cleantech, Pune• Neha Industries, Jalgaon• Hanjer Biotech Energies Pvt. Ltd

• Tyre 10TPD (Batch)• Urja Processing, Pune

PATPERT

DES

IGN

. DEV

ELO

P. D

EPLO

Y.

Renewable uel…… uture.....

Please Contact Us:

PATPERT TEKNOW SYSTEMS PVT. LTD.Office Address: S.No. 52/7B-2, Plot # 11, Near Burhani Park, Tilekarnagar, Kondhwa, Pune - 411048 (MS) IndiaTel: +91-20- 65274984

Nilesh P. Inamdar Director – Business Development (+919011094984)Email: nileshinamdar@patpert.in Web: www.patpert.in

THANK YOU !!!

F