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PRE ENGINEEREDSTEEL BUILDINGS
Concept , Design &
Construction
PRE ENGINEERED BUILDINGSPRE ENGINEERED BUILDINGS Tailor made building based on
client’s requirement & actual design calculations using tapered sections.
A combination of built up section, hot rolled section, cold formed elements and profiled sheets
Designing and casting is done in factory
Building components are brought to site
Then fixed/jointed at the site All connections are bolted.
Steel was very expensive item in USA The concept of PEB originate from here. The idea was that section should be provided as
per Bending Moment Diagram. This lead to the saving in steel and development
of PEB concept.
BRIEF HISTORYBRIEF HISTORY
Industrial BuildingsWarehousesCommercial ComplexesShowroomsOfficesSchools Indoor StadiumsOutdoor Stadiums with canopiesGas StationsMetro Stations, Bus Terminals, Parking LotsPrimary Health Centers, Angan wadi’sAnd many more…
Industrial Building
Parking lotsParking lots
Indoor StadiumsIndoor Stadiums
Railway StationRailway Station
Aircraft HangarsP E BP E B
Metro StationMetro Station
Wear houseWear house High rise BuildingHigh rise Building
Aesthetic AppealFaster CompletionEconomicalSeismic ResistanceEase of ExpansionMaintenance FreeLarge Clear SpansControlled Quality
Self weight 30% lighter Erection process is
easy, fast, step by step
Overall price -30%lower
architecture-achieved at low cast
Self weight More heavy Erection process is
slow and extensive field labor is required.
Overall price - Higher Price per square meter.
Architecture- achieved at higher cost
Foundation-simple design, easy to construct & light wt.
Erection cost and time- accurately known
Seismic Resistance- low weight flexible frames offer higher resistance to seismic forces
Foundation- expensive, heavy foundation required.
Erection cost and time- 20% more than PEB
Seismic Resistance- rigid heavy weight structures do not perform well in seismic zones
Main FramePrimary
MembersColumnsRafters
Secondary MembersPurlinsGirts
SheetingSheetingRoofRoofWallWall
AccessoriesAccessoriesVentilatorsVentilators Sky LightsSky LightsMisc.Misc.
OTHER MAJOR COMPONENTS OF PEB
CRANE BRACKETS & BEAMS
MEZZANINE FLOORS
STRUCTUR-AL
PARTIONS
FASCIAS CANOPIES
STRUCTURAL PLANNING
FRAME CONFIGURATIONS
TYPES OF LOADS & ASSESSMENT
END CONDITIONS
CRANES
LOAD COMBINATIONS
Basic FrameWidth of the frame = 20 mHeight of the frame = 6 mLength of the frame = 70 mBay spacing l = 7 mSlop of roof i= 1:10Wind speed v = 43 m/sSeismic zone = 4
Only Primary Frame Design Purline 250 X 2.5 mm2
Spacing-1.57.67 kg/m
Design Girt 200X1.75 mm2
Spacing-1.5
6.09 kg/m
Design Purline 250 X 2.5 mm2
Spacing-1.57.67 kg/mSpacing-1.5
Design Girt 250X2.0 mm2
Spacing-1.56.09 kg/mSpacing-1.5
Only Primary Frame
Heigth-6 Heigth-8 Heigth-9Purline Girt Purline Girt Purline Girt
6 Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
7 Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
8 Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
9 C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
10 C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
Total weight of Frame, Purline and Girt
Heigth-6 Heigth-8 Heigth-9Purline Girt Purline Girt Purline Girt
6 Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200X1.75Spacing-1.5
7 Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
Z 250X 2.0Spacing-1.5
Z 250X1.75Spacing-1.35
8 Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
9 C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
C250 X 2.5Spacing-1.4
C 250 X 2.5Spacing-1.35
10 C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
C 250 X 2.5Spacing-1.0
Total weight of Frame, Purline and Girt
wind Width-20m Width-35speed Purline Girt Purline Girt
33 Z 200 X 1.75Spacing-1.5
Z 200X1.75Spacing-1.5
Z 200 X 1.75Spacing-1.5
Z 200X1.75Spacing-1.5
39 Z 200 X 2.0Spacing-1.5
Z 200X2.0Spacing-1.5
Z 200 X 2.0Spacing-1.5
Z 200X2.0Spacing-1.5
43 Z 250 X 2Spacing-1.5
Z 250X2.0Spacing-1.4
Z 250 X 2Spacing-1.5
Z 250X2.0Spacing-1.4
47 Z 250 X 2.5Spacing-1.5
Z 250X2.0Spacing-1.45
Z 250 X 2.5Spacing-1.5
Z 250X2.0Spacing-1.45
50 Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
Z 250 X 2.5Spacing-1.5
55 C 250 X 2.5Spacing-1.35
C 250 X 2.5Spacing-1.5
C 250 X 2.5Spacing-1.35
C 250 X 2.5Spacing-1.5
Total weight of Frame, Purline and Girt
Wind load calculationPurline Design
Girt DesignDesign of Main Frame
Base PlateAnchor Bolt design for Moment ConditionAnchor Bolt design for Shear Condition
Gable column designDesign of connection plate
Cranes Design
PEB
BUILT UP LINE COLD FORM LINE SHEETING
PRIMARY MEMBERS
CKD
C & Z PURLINS LINE
HR SECTIONS &
MISCELLANEOUS PARTS
ROOF & WALL SHEETING
GUTTER, FLASHINGS, TRIMS, ETC
CKD CKD CKD ACCESSORIES
SHIPMENT
UNDERSTANDING THE ENGINEERING DOCUMENTS.
Anchor Bolt Setting Plan Cross section Roof framing plan Roof sheeting & framing Sidewall sheeting & framing Other drawings Bill of materials
Preparation for Erection
Pre Erection checks Receiving Materials at site Unloading Containers
Erection of the Framing Preparation of the First Bay Main frames Mezzanine floors Crane Beams
Sheeting & Trimming
Sheeting preparation Sheeting the walls Sheeting the roofs Miscellaneous trimmings Fascia