PESA 2012 Spring Oil 101 Teel

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    SchlumbergerP

    ublic

    Equipment, Systems and Processes

    Mark E. Teel

    Client-Relations Manager

    SRC Schlumberger Rosharon Center

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    2 Initials

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    3 Initials

    5/15/2012

    The Life of Oil and Gas Wells and ReservoirsSeismic

    ExplorationExploration

    DrillingDevelopment

    DrillingFormationEvaluation

    WellTesting

    Casing andCementing

    Complete StimulateWorkoverInterventions

    Monitor andManage

    Plug andAbandon

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    4 Initials

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    Oil and Gas Drilling Rigs

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    5 CAP

    How deep is deep?

    500 m

    (1640 ft)301 m

    (988 ft)

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    6 Initials

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    7 Initials

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    8 Initials

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    9 Initials

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    10 CAP

    Identifying Needs and Challenges

    So, How deep

    are we going?

    Deeper than

    ever!

    Empire

    State

    Building

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    11 Initials

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    12 CAP

    How deep are we going below the seafloor?

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    14 CAP

    How deep are we going below the seafloor?

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    15 Initials5/15/2012

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    17 Initials5/15/2012

    Wellbore Architecture

    WellCompletions

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    Multilateral Wells and Wellbore Junctions

    StrengthSolids Exclusion

    Hydraulic Pressure Isolation

    Lateral accessDefine technique, coiled tubing, wireline, rig

    Size and type of tools for intervention

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    20, Completion Basics15-May-12

    What is a well completion?

    Equipment installed and procedures performed in oil or gas

    wellbores to facilitate flowing fromproductionor pumping

    intoinjectionsubsurface formations after drilling, running

    steel casing and cementing the primary casing or liner in place.

    Production tubing and other equipment components of a well

    completion helptransport hydrocarbonsto surface in an

    efficient cost-effective, controlled, measured, and safe manner.

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    Well Completions Conveyance, or transport, into and out of

    Data acquisition Flow control and flow management

    Communication and data transmission

    SAFETY !

    Completion installations can be:

    temporary for well testing or

    permanent for long-term production

    life of a well, field, or reservoir

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    22 Initials5/15/2012

    Oilwell PerforatingPerforate

    Wireline conveyed

    TCPTubing Conveyedperforating

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    Explosive Shaped-Charges

    TCP Tubing-Conveyed Perforating

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    25 Initials5/15/2012

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    Shaped Charge Animation (to 30 microseconds)

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    Shaped Charge Animation (to 140 microseconds)

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    29, Completion Basics15-May-12

    Cased, Cemented and Perforated

    The most common type of well completion

    Selective production, stimulation and zonal isolation

    Pressure control and safety

    Multiple individual zones completed in a single wellbore

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    30 Initials5/15/2012

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    PERF Lab Testing CapabilitiesPV-93 Test (2008) PV-94 Test#001 (2009)

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    32, Completion Basics15-May-12

    Well Classifications Wellbore and reservoir interaction

    Steel cased, cemented and perforated

    Openhole, or barefoot

    Standalone screens, gravel and frac packs

    Vertical, high-angle, and horizontal

    Flowing method Natural flow

    Artificial lift

    Number of completed zones Single

    Multiple

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    Completions tubulars and equipment-plumbing

    33, Completion Basics15-May-12

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    34 Initials5/15/2012

    Well

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    35 Initials5/15/2012

    Wellbore Architecture

    WellCompletions

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    36, Completion Basics15-May-12

    Packers ANCHOR production tubing inside cemented casing SEAL to isolate the tubing-casing annulus and act as a

    pressure barrier between formation, or reservoir pressure,

    and the upper wellbore annulus or between multiple zones

    PROTECT upper steel casing from erosion, corrosion:

    H2O, H

    2S, CO

    2

    Available in different types:

    Permanent

    Retrievable

    Single, dual or triple string, multi-ported, sealbore

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    X-Series Retrievable Production Packers

    XHP

    XMP

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    38, Completion Basics15-May-12

    Openhole Sandface Completions

    Advantages

    Maximizes area open to flow

    Decreases pressure drop, or pressure drawdown

    Minimizes formation damage from cementing,

    perforating and completion fluids and operations

    Disadvantages

    Lack of pressure containment and selective control

    Possible borehole instability and risk of hole collapse

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    Mechanical Screens and ICD Inflow Control Devices

    39, Completion Basics15-May-12

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    Swellable Openhole Packers

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    41 Initials5/15/2012

    WellC l

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    42 Initials5/15/2012

    Sand-Control Completions and Pumping

    Completions

    Z l

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    43, Completion Basics15-May-12

    Zones to be completed

    When more than one zone will be

    producing at the same time

    When zones are prepared to produce

    at different periods of time without

    need of major intervention (workover)

    May need: dual, triple strings, sliding

    sleeves, permanent control valves

    Remedial workovers difficult whenmore than one tubing is used

    Sequential Production with a

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    44, Completion Basics15-May-12

    Sequential Production with a

    Packer and Single Tubing String

    Zone 2: 1000 psi

    Zone 1: 1500 psi

    Sequential Production with a

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    45, Completion Basics15-May-12

    Sequential Production with a

    Packer and Single Tubing String

    Zone 2: 1000 psi

    Zone 1: 1500 psi

    Commingled Production with a

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    46, Completion Basics15-May-12

    Commingled Production with a

    Packer and Single Tubing String

    Zone 2: 1000 psi

    Zone 1: 1500 psi

    Packers and Sliding Sleeves or Valves

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    47, Completion Basics15-May-12

    Packers and Sliding Sleeves or Valves

    and Single Tubing String

    Zone 2: 1000 psi

    Zone 1: 1500 psi

    Sliding Slee es

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    48, Completion Basics15-May-12

    Sliding Sleeves

    Provide communication tubing-annulus

    Used to circulate wells

    To produce selectively different zones

    Reduced internal diameters

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    49, Completion Basics15-May-12

    Flow Management: Two Production Zones

    Dual producing zones, formations or reservoirs

    Drilling, well-construction and well-completions savings

    l A l

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    Flow Management: Accelerated Production

    and Optimal Reserve Recovery

    Intelligent Completions benefits and history

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    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    100 200 300 400 500 600 700

    Days

    Intelligent Completions benefits and history

    Cumulative Oil Production and Flow Strategy Comparison

    Sequentia

    l

    Uncontrolled

    Commingled

    Controlled

    Commingled

    Flow Management

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    Oseberg

    B-38 is the 2nd well

    drilled exclusively in

    the Ness formation

    Ness target contribution

    70,000 B/D350,000 B/D

    (field)

    7 in. QUANTUM

    isolation

    packers

    Completion string

    Subsurface Safety

    Valve

    Flow control valve

    1 per zone

    9-5/8 in. QUANTUM

    production packer

    Flow Management

    Permanent Downhole Flow-Control Valves

    Phase 1 Prove the ValueSPE 71677 & 107117

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    SchlumbergerConfidential

    -2700

    -2600

    -2500

    Depth

    m TVD MSL

    Middle Tarbert coal

    UN 1

    30/9-B-39 T3*

    T3T4

    -2700

    -2600

    4000 5000 6000

    4000 5000 6000

    @ 2701.5m TVD MSL

    OWC UN1/LN35 GS

    0 0 .2 0 .4 0 .6 0 .8 1 .0

    Ki lometer

    LN35

    T1

    T2UN2 coa l

    Top LN35 coal

    LN1 coal

    DUNLIN GP.

    LN 2

    LN35

    GAMMA MAIN

    GAMMA SOUTH

    Intra Heather sand,part ly cemented

    T5

    ?

    B -38 B , p lan

    B38AT2, plan*

    B -38 AT2, bore t*

    Ran./Et ive Fm

    B-38 A , bore t *

    Oseberg Fm

    OWC GM UN1

    OWC GMLN35

    Ness Fm.

    SHETLAND GP.

    Draupne Fm.

    Heather Fm.

    Tarbert Fm .

    -2500

    TD

    B38AT2

    TD

    B38A

    ??

    L e g e n d :

    *the wells are projected onto the cross-section

    TARGETS: mT V D MS L mT V D R K B mMD

    T1 2610.0 2668.0 5616,5

    T 2 2617.5 2675.5 5836,8

    T 3 2663.8 2721.8 6180,0T 4 2670.4 2728.4 6559,7

    T 5 2655.9 2713.9 6781,8

    Vertical displacement from O FC

    Zone 1Zone 1

    Zone 3Zone 3

    Zone 2Zone 2

    Production was declining

    Require to produce

    untapped reserves

    Not continuous

    reservoirs

    Required long reach and

    highly deviated Required to control gas

    coning and water

    breakthrough.

    Case study : Multiple zones selective wells - Norway (2000 2001)SPE 71677 & 107117

    Phase 1 Prove the ValueSPE 71677 & 107117

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    SchlumbergerConfidential

    Long reach & highly deviated Monobore wells

    9-5/8 Casing with 7 liner though reservoir

    9-5/8 Production and 7 Isolation packers

    TRFC-HN remotely operated flow control valves

    Hydraulic control lines to surface

    Intervention capability

    Pressure & temperature monitoring

    9 5/8 Casing

    3 Flow Control

    Valve3 Flow Control

    Valves7 Liner

    Production

    packer

    Case study : Multiple zones selective wells - Norway (2000 2001)SPE 71677 & 107117

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    Expansion joints

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    56, Completion Basics15-May-12

    Expansion joints

    Allow thermal expansion and

    contraction of tubing string

    between fixed points

    Allows tubing disconnection and

    reconnection of upper completion

    with sealing

    Composed of a assembly with

    elastomer seal and wiper rings,

    depending on downhole conditions

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    58, Completion Basics15-May-12

    Pump-Out Plugs Base component of production tubingstring, many times for hydraulically

    set packers

    Guide re-entry of intervention tools

    into tubing once seat and ball are

    expended

    Allow for easy liner top entry in high-

    angle wells

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    Reentry Guide

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    60, Completion Basics15-May-12

    Reentry Guide

    Component in the production tubing

    Guide reentry of intervention tools

    back into tubing

    Allow for easy liner top entry in

    high-angle wells

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    Landing Profile Nipples and Locks

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    62, Completion Basics15-May-12

    Landing Profile Nipples and Locks

    Allow landing and locking of multiple

    accessories in the tubing string for:

    Flow control

    Plugging devices

    Many different profiles

    Basic types: No-go and selective

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    Completion Accessories-Chemical Injection

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    Completion Accessories Chemical Injection

    64 CAP

    SchlumbergerPrivate

    DCIN - Features

    New generation of chemical injection mandrels

    One piece body (no welds)

    Limited leak paths Internal check system

    Proven supplier of check valves

    Checks can be tested to full working pressure installed in to themandrel

    Optional profile

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    Control-Line Clamps and Protectors

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    66, Completion Basics15-May-12

    Purpose

    Protect control line

    Support control line

    Features

    Location on tubing couplings

    Lightly grip control line

    Multiple line capability

    Upset for Large O.D. assemblies.

    Various types and sizes of lines.

    Flow Control: FIV Formation Isolation Valve

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    Bi-directional ball valve to provide a

    Safety Barrier during the well completion

    program

    Rig time savings via remote actuation

    Improve and enhance reliability and

    operability

    Next Generation FIV

    n-Trigger

    New MechanicalSection

    New Ball Section

    Contingency Opening

    Tool

    API Debris Testing

    Actuation Module

    Mechanical / Ball Module

    n-Trigger

    S-Trigger

    MFIV-II

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    Mechanical Ball

    Shifting tool interface

    Holds valve open/close

    Barrier

    - Rotates

    open/close

    Same mechanical and ball sections as FIVSame mechanical and ball sections as FIV--IIII

    Same shifting tools as FIVSame shifting tools as FIV--IIII Extensions 3ft, 6ft or 9ft, same as for FIVExtensions 3ft, 6ft or 9ft, same as for FIV--IIII

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    Flow Control

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    Surface-Controlled Subsurface Safety ValvesPrimary purpose

    Emergency well-control device

    Prevent: (Piper Alpha)personnel, environmental,

    equipment, and reserve losses

    Secondary purpose Downhole flow control

    allow for wellhead maintenance

    serve as a secondary barrier

    SafetyValveConstructionSafetyValveConstruction

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    Hydraulic PistonHydraulic Piston Power SpringPower Spring FlapperFlapper

    Power SourcePower Source[Opening Force][Opening Force]

    Closure MechanismClosure MechanismPower SourcePower Source[Closing Force][Closing Force]

    Surface Controlled Subsurface Safety Valve (SCSSV)Surface Controlled Subsurface Safety Valve (SCSSV)

    StandardSpringStandardSpringTypeDesignTypeDesign

    FlapperClosureFlapperClosure

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    FlowtubeFlowtube

    pp

    PowerSpringPowerSpring

    Hydraulic

    PistonHydraulic

    PistonPiston

    BorePiston

    Bore

    Production

    Production

    TubingPressureTubingPressure

    FlowTubeandFlapperClosureMechanismsFlowTubeandFlapperClosureMechanisms

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    Intelligent CompletionsMonitor and

    Manage

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    Reservoir Monitoring Control.Real time production optimization

    Reservoir EnergyPressure

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    Water drive Gas drive Solution-gas drive

    Artificial Lift Technologies

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    77 Initials5/15/2012 Electrical submersible pumps

    Gas lift valves

    Natural Flow or Artificial Lift

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    78, Completion Basics15-May-12

    Natural flow: Enough reservoir

    pressure to bring fluids to surface

    Artificial lift: Add energy to the fluid

    Electrically driven, mechanical

    positive-displacement beam pumps

    ESP electric submersible pumps

    Gas lift (re-injecting produced gas)

    Side-Pocket Mandrels

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    SchlumbergerPublic

    79, Completion Basics15-May-12

    Annulus-tubing communication

    device in an artificial-lift completion

    A valve is located to allow gas toenter the tubing to lift the oil

    More than one are installed in a well

    INJECTION GAS

    PRODUCED FLUID

    PRESSURE (PSI)1000 20000

    CONSTANT FLOW GAS LIFT WELL

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    INJECTION GAS

    DEPT

    H(

    FT

    TVD)

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    0

    OPERATING GAS LIFT

    VALVE

    CASING PRESSURE WHEN

    WELL IS BEING GAS LIFTED

    FBHP

    SIBHP

    FLOWINGTUBINGPRES

    SUREGRADIENT

    Gas lift

    valves

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    Stimulate

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    Stimulation, Pumping Services

    Acidizing

    Fracturing

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    P&A Plug and AbandonAbandonment

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    Four Life Stages of Reservoir Development

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    Stage 2

    Delineation

    Determinethereservoirextent

    Determinereservoirproperties

    Determine

    reservoirmodel

    Furtherreduce risk

    Stage 1

    Exploration

    Starting to reducethe risk

    Choose the rightpoint

    Locate potentialreservoir

    Stage 3

    Development

    Achieving fullproduction

    Refine reservoir model

    Reservoir monitoring

    Continue reducing therisk

    Stage 4

    Late Life

    Water production

    Depleted pressure

    Intervention

    Stimulation

    Flow assistance

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    Focus on Technology and the Reservoir Life Cycle

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    Exploration Appraisal Development Production

    Reservoir Optimization

    Traditional Development

    CashFlow

    +

    0_ Time