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Published by KC-TE 0831 V&MA Printed in the Netherlands Subject to modification EN 3139 785 34360 HDR3800/31 & HDR3810/31 HDD + DVD Recorder CLASS 1 LASER PRODUCT Contents Page 1 Technical Specifications and Connection Facilities 2 2 Safety Information, General Notes & Lead Free Requirements 6 3 Directions for Use 8 4 Mechanical Instructions 11 5 Firmware Upgrading 16 6 Block Diagrams,Waveforms, Wiring Diagram 18 Overall block diagram 18 Wiring diagram 19 Waveforms of Analog Board 20 Waveforms of Digital Board & IR Board 22 Analog Board Test Points Overview 24 Digital Board Test Points Overview 25 IR Board Test Points Overview 26 7 Circuit Diagram and PWB Layout 27 Analog: Power Supply/Tuner 27 Analog: Scart and AV Switch 28 Analog: Audio 29 Layout: Analog (Top View) 30 Layout: Analog (Bottom View) 31 Front: Display / Front Connector 32 Layout: Display / Front Connector (Top View) & (Bottom View) 33 Front: Standby (STBY) 34 Layout: Standby (STBY) (Top View) 34 Layout: Standby (STBY) (Bottom View) 34 Digital: Back-end Processor 35 Digital: Memory 36 Digital: IEEE 1394 and USB Interface 37 Digital: Interfaces 38 Layout: Digital (Top View) 39 Layout: Digital (Bottom View) 40 HDMI: 41 Layout: HDMI (Top View) & (Bottom View) 42 IR Blaster: Daughter Board 43 Layout: IR Board (Top View) & (Bottom View) 44 Power Supply Unit: Schematic 45 Power Supply Unit: Layout 46 8 IC Iternal Block Diagram 47 9 Exploded View & Spare Parts List 61 Exploded View of the set 61 Spare Parts List 62 10 Revision List 63 © Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Version 1.0 Contents Page

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  • Published by KC-TE 0831 V&MA Printed in the Netherlands Subject to modication EN 3139 785 34360

    HDR3800/31 & HDR3810/31 HDD + DVD Recorder

    CLASS 1LASER PRODUCT

    Contents Page

    1 Technical Specications and Connection Facilities 22 Safety Information, General Notes & Lead Free Requirements 63 Directions for Use 8 4 Mechanical Instructions 115 Firmware Upgrading 166 Block Diagrams,Waveforms, Wiring Diagram 18 Overall block diagram 18 Wiring diagram 19 Waveforms of Analog Board 20 Waveforms of Digital Board & IR Board 22 Analog Board Test Points Overview 24 Digital Board Test Points Overview 25 IR Board Test Points Overview 267 Circuit Diagram and PWB Layout 27 Analog: Power Supply/Tuner 27 Analog: Scart and AV Switch 28 Analog: Audio 29 Layout: Analog (Top View) 30 Layout: Analog (Bottom View) 31 Front: Display / Front Connector 32 Layout: Display / Front Connector (Top View) & (Bottom View) 33

    Front: Standby (STBY) 34 Layout: Standby (STBY) (Top View) 34 Layout: Standby (STBY) (Bottom View) 34 Digital: Back-end Processor 35 Digital: Memory 36 Digital: IEEE 1394 and USB Interface 37 Digital: Interfaces 38 Layout: Digital (Top View) 39 Layout: Digital (Bottom View) 40 HDMI: 41 Layout: HDMI (Top View) & (Bottom View) 42 IR Blaster: Daughter Board 43 Layout: IR Board (Top View) & (Bottom View) 44 Power Supply Unit: Schematic 45 Power Supply Unit: Layout 468 IC Iternal Block Diagram 479 Exploded View & Spare Parts List 61 Exploded View of the set 61 Spare Parts List 6210 Revision List 63

    Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

    Version 1.0

    Contents Page

  • 1. Technical Specications and Connection Facilities

    1.1 PCB Locations

    1.2 General:

    Mains voltage : 230V-240V Mains frequency : 50 Hz Power consumption : 30 W (typical)Standby Power consumption : < 4WEco standby power consumption : < 2.2 W

    1.3 RF Tuner

    Test equipment : Fluke 54200 TV Signal generatorTest streams : Philips Standard

    1.3.1 System

    B/G, I, L/L, D/K

    1.3.2 RF - Loop Through:

    Frequency range : 47862 MHz Gain (ANT IN ANT OUT) standby mode : -6 dB to 0 dB (Passive Loop Through) Gain (ANT IN ANT OUT) active mode : 2 dB 4dB (Active Loop Through)

    1.3.3 Receiver:

    Output of Euro connector/Cinch to be used for measurements (direct output from front end)

    Video Performance:

    Frequency response (0 - 4.4 MHz) : 0 4dBGroup delay (0.1 MHz - 4.4 MHz) : 0 150 nsec

    Audio Performance (Audio German Stereo):

    Frequency response (100 Hz 12 kHz) relative to 1 kHz : 0 3dBS/N Ratio unweighted (RMS, 20Hz 20kHz) : 45 dBHarmonic distortion at 1kHz: FM 25 kHz : 1.5 % AM: m = 54% < 2.0 % (L/L)

    Audio Performance (Audio - NICAM Stereo):

    Frequency response (40 Hz - 15 kHz) : 0 3dB (Relative to 1 kHz)S/N Ratio unweighted (RMS, 20Hz 20kHz) : 60 dBHarmonic distortion at 1kHz : 0.5 % Channel Separation : 45 dB

    PSU

    HDD DVD Optical Drive

    Digital Board

    Analogue Board

    Front Board Standby Board

    HDMI Board

    IR Board

    EN 2 3139 785 343601. Technical Specications and Connection Facilities

  • 1.3.4 Tuning

    Tuning Frequency Range for /75/97/93 : 45.25 MHz 857MHzAntenna Level for 40dB S/N (video unweighted) : < 40 dBV (High End) at 75 60 dBV (Low End) at 75

    Automatic Search Tuning

    Scanning time auto search without RF Signal : Typical 5 minutesStop level (vision carrier) : 40 dBVMaximum tuning error during operation (drift) : 100 kHz

    Tuning Principles:

    Automatic system recognition (B/G, I, L/L, D/K)Manual Selection in Store modeStorage of frequencies at each random position number

    1.4 Analogue Inputs / Outputs

    1.4.1. EXT1 (SCART to TV))

    Pin Signals:1 Audio-out R 1.8V RMS2 Audio-in R3 Audio-out L 1.8V RMS4 Audio GND5 Blue GND6 Audio-in L7 Blue-out 0.7Vpp 0.1V into 758 Function switch < 2V = TV > 4.5V / < 7V = asp. Ratio 16:9 DVD > 9.5V / < 12V = asp. Ratio 4:3 DVD9 Green GND10 P50 control not use11 Green out 0.7Vpp 0.1V into 7512 NC13 Red GND14 Fast switch GND15 Red-out 0.7Vpp 0.1V into 75 16 Fast switch RGB / CVBS or Y out < 0.4V into 75 = CVBS >1V / < 3V into 75 = RGB17 CVBS-out GND18 CVBS-in GND19 CVBS-out 1Vpp 0.1V into 7520 CVBS-in21 Shield

    1.4.2. EXT2 (SCART to VCR/SAT)

    Pin Signals:1 Audio-out R 1.8V RMS2 Audio-in R3 Audio-out L 1.8V RMS4 Audio GND5 Blue GND6 Audio-in L7 Blue-in8 Function switch9 Green GND10 P50 control not used11 Green-in12 NC13 Red GND14 Fast switch GND15 Red-in 16 Fast switch RGB / CVBS or Y in17 CVBS-out GND18 CVBS-in GND19 CVBS-out 1Vpp 0.1V into 7520 CVBS-in 21 Shield

    1.4.3. Audio/Video Input Connectors

    EXT 3 AUDIO IN- Cinch (L/R)

    Input Voltage : 2Vrms max.Input impedance : > 10k

    EXT 3 CVBS IN- Cinch

    Input voltage : 1Vpp 3dBInput impedance : 75

    1.4.4. VIDEO OUT Connectors

    CVBS OUT Cinch

    Output Voltage : 1Vpp 3dBOutput impedance : 75

    S-VIDEO OUT - Hosiden

    According to IEC 933-5Output Voltage Y : 1Vpp 3dBOutput Impedance Y : 75Output Voltage C : 300mVpp 3dBOutput Impedance C : 75

    1.4.5. AUDIO OUT Cinch (L/R)

    Output voltage : 2Vrms 2dBOutput impedance : < 1k

    1.5. Digital Inputs/Outputs

    1.5.1. DV IN (IEEE 1394 Digital Video Input)

    Implementation standard according:IEEE Std 1394-1995IEC61883 - Part1IEC61883 - Part 2 SD-DVCR (02-01-1997)

    Specication of consumer use digital VCRs using 6.3mm magnetic tape dec.1994Mechanical connection according to Annex of IEC 61883-1

    EN 33139 785 34360 1.Technical Specications and Connection Facilities

  • 1.5.2. COAXIAL DIGITAL OUT (Audio) Cinch

    LPCM : according IEC 60958 MPEG 1, MPEG 2, AC3 : according IEC 61937 DTS : according IEC 61937 + addendumFs : 44.1/48/96 kHzOutput level : 0.5 Vpp 20%Intrinsic jitter : < 0.05 UI (with 3dB/700 Hz, -20dB/70Hz lter)

    1.5.3. HDMI

    HDMI Version : 1.3 Type of connector : type A HDMI connector

    1.6. G-LINK (IR Blaster Cinch Connector)

    IR output: Output Volt (no load): H-Level 5 0.5 VL-Level 0.4 0.3 V

    1.6.1 USB

    Compatibility : USB 2.0Type of connector : Series A Connector

    1.7. Video Performance

    1.7.1. SNR

    PAL

    RGB CVBS Y/C

    60 dB Lumincance: 60 dB

    Chroma: 55 dB (AM) 52 dB (PM)

    Y: 60 dB

    C: 57 dB (AM) 54 dB (PM)

    NTSC

    Y Pb Pr CVBS Y/C

    60 dB Lumincance: 60 dB

    Chroma: 54 dB (AM) 54 dB (PM)

    Y: 60 dB

    C: 54 dB (AM) 54 dB (PM)

    1.7.2. Bandwidth

    PAL

    RGB CVBS Y/C

    0.5-4 MHz: +1dB/-2dB

    4.8 MHz: -3dB

    5.8 MHz: -6dB

    0.5-4 MHz: +1dB/-2dB

    4.8 MHz: -3dB

    5.8 MHz: -6dB

    Y: 4.8MHz-3dB

    C: 700 kHz

    NTSC

    YpbPr CVBS Y/C

    4.2 MHz:-3dB

    5.8 MHz: -6dB

    With Pscan: 8.4MHz -3dB

    4.2 MHz: -3dB

    5.8 MHz: -6dB

    Y: 4.2 MHz-3dB

    C: 700 kHz

    1.8. Audio Performance

    1.8.1. Cinch Output Rear

    Output voltage 2 channel mode : 1.8 Vrms 2dB Channel unbalance (1kHz) : < 0.22 dBCrosstalk 1kHz : > 98 dB Crosstalk 16Hz-20kHz : > 85 dB Signal to noise ratio (unweighted) : > 95 dB (20Hz 20 kHz bandwidth limited)Signal to noise ratio (A-weighted) : > 105 dBA (RMS, 20Hz 20 kHz bandwidth limited)Dynamic range 1kHz : > 90 dB Distortion and noise 1kHz : > 85 dB Distortion and noise 16Hz-20kHz : > 75dB Frequency Response 1 kHz : > |0.2| dBFrequency Response 16 Hz 20 kHz : > |0.2| dB

    1.8.2. SCART Output

    Output voltage : 1.6 Vrms 1dBChannel unbalance (1kHz) : < 0.22 dBCrosstalk 1kHz : > 85 dBCrosstalk 16Hz-20kHz : > 70 dBSignal to noise ratio (unweighted) : > 80 dB Signal to noise ratio (A-weighted) : > 85 dBDynamic range 1kHz : > 83 dBDistortion and noise 1kHz : > 80 dBDistortion and noise 16Hz-20kHz : > 75 dBFrequency Response 1 kHz : > |0.2| dBFrequency Response 16 Hz 20 kHz : > |0.2| dB

    1.9 Dimension and Weight

    Set Dimension W x H x D : 435 x 49.8 x 323 mmNet Weight : 3.5 kg

    EN 4 3139 785 343601. Technical Specications and Connection Facilities

  • 1.10 Laser Output Power & Wavelength 1.10.1. DVD

    Light Output Power : 100 mW (CW)Wavelength : 658 nm

    1.10.2. CD

    Light Output Power : 100 mW (CW)Wavelength : 785 nm

    1.11. Playability

    Video Playback

    1 Playback Media: CD, CD-R/CD-RW, DVD, DVD+R/+RW, DVD-R/-RW, DVD-Video, Video CD/SVCD, DVD+R DL, USB ash drive

    x

    2 Compression formats: MPEG2, MPEG1, DivX x

    Audio Playback

    1 Playback Media: CD, Audio CD, CD-R/CD-RW, MP3-CD, MP3-DVD, WMA-CD, USB Flash Drive

    x

    2 Compression format: Dolby Digital, MP3, MPEG2 Multichannel, PCM, WMA

    x

    3 MP3 bit rates: 32~256 kbps and VBR x

    Still Picture Playback

    1 Playback Media: CD-R/RW, DVD+R/+RW, DVD-R/-RW, DVD+R DL, Picture CD

    x

    2 Picture compression format: JPEG x

    3 Picture enhancement: Rotate, Zoom x

    1.12. Supported Disc Types and Media Speed for Recording

    Disc Media Speeds

    DVD+R/-R 1x - 16x

    DVD+RW 2.4 x - 8x

    DVD-RW 1x - 6x

    DVD+R DL 2.4x - 8x

    1.13. Diversity Matrix

    CTN HDR3800 HDR3810

    HDD Capacity 160 GB 250 GB

    EN 53139 785 34360 1.Technical Specications and Connection Facilities

  • 2.1 Safety Instructions

    2.1.1 General Safety

    Safety regulations require that during a repair: Connect the unit to the mains via an isolation transformer. Replace safety components, indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of re or electrical shock hazard.

    Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: Route the wires/cables correctly, and x them with the mounted cable clamps. Check the insulation of the mains lead for external damage. Check the electrical DC resistance between the mains plug and the secondary side: 1. Unplug the mains cord, and connect a wire between the two pins of the mains plug. 2. Set the mains switch to the on position (keep the mains cord unplugged!). 3. Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom. 4. Repair or correct unit when the resistance measurement is less than 1 M. 5. Verify this, before you return the unit to the customer/ user (ref. UL-standard no. 1492). 6. Switch the unit off, and remove the wire between the two pins of the mains plug.

    2.1.2 Laser Safety

    This unit employs a laser. Only qualied service personnel may remove the cover, or attempt to service this device (due to possible eye injury).

    Laser Device Unit Type : Semiconductor laser GaAlAs Wavelength : 650 nm (DVD) : 780 nm (VCD/CD) Output Power : 20 mW (DVD+RW writing) : 0.8 mW (DVD reading) : 0.3 mW (VCD/CD reading) Beam divergence : 60 degree

    CLASS 1LASER PRODUCT

    Figure 2-1

    Note: Use of controls or adjustments or performance of procedure other than those specied herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.

    2.2 Warnings

    2.2.1 General

    All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD, ). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment: Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. Wristband tester 4822 344 13999. Be careful during measurements in the live voltage section. The primary side of the power supply, including the heatsink, carries live mains voltage when you connect the player to the mains (even when the player is off!). It is possible to touch copper tracks and/ or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A lightning stroke and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. Never replace modules, or components, while the unit is on.

    2.2.2 Laser

    The use of optical instruments with this product, will increase eye hazard. Only qualied service personnel may remove the cover or attempt to service this device, due to possible eye injury. Repair handling should take place as much as possible with a disc loaded inside the player. Text below is placed inside the unit, on the laser cover shield:

    Figure 2-2

    2.2.3 Notes

    Dolby Manufactured under licence from Dolby Laboratories. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories. Condential Unpublished Works. 1992-1997 Dolby Laboratories, Inc. All rights reserved.

    Figure 2-3

    Trusurround TRUSURROUND, SRS and symbol (g 2-4) are trademarks of SRS Labs, Inc. TRUSURROUND technology is manufactured under licence frm SRS labs, Inc.

    Figure 2-4

    2. Safety Information, General Notes & Lead Free Requirements

    CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAMADVARSEL SYNLIG OG USYNLIG LASERSTRLING VED BNING UNDG UDSTTELSE FOR STRLINGADVARSEL SYNLIG OG USYNLIG LASERSTRLING NR DEKSEL PNES UNNG EKSPONERING FOR STRLENVARNING SYNLIG OCH OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD BETRAKTA EJ STRLENVARO! AVATTAESSA OLET ALTTIINA NKYVLLE JA NKYMTTMLLE LASER STEILYLLE. L KATSO STEESEENVORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAMATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS DOUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU

    EN 6 3139 785 343602. Safety Information, General Notes & Lead Free Requirements

  • Video Plus Video Plus+ and PlusCode are registered trademarks of the Gemstar Development Corporation. The Video Plus+ system is manufactured under licence from the Gemstar Development Corporation.

    Figure 2-5

    Macrovision This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.

    2.3 Lead Free Requirement

    Information about Lead-free produced sets

    Philips CE is starting production of lead-free sets from 1.1.2005 onwards.

    INDENTIFICATION:

    Regardless of special logo (not always indicated)

    One must treat all sets from 1 Jan 2005 onwards, according next rules.

    Example S/N:

    Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 1991 wk 18

    So from 0501 onwards = from 1 Jan 2005 onwards

    Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.

    Due to lead-free technology some rules have to be respected by the workshop during a repair:

    Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-pate is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.

    Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able

    o To reach at least a solder-temperature of 400C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360C

    380C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400C otherwise wear-out of tips will rise drastically and ux-uid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.

    Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).

    Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.

    Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature prole of the specic BGA (for de-soldering always use the lead-free temperature prole, in case of doubt) - lead free BGA-ICs will be delivered in so-called dry-packaging (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.

    Do not re-use BGAs at all.

    For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.

    On our website www.atyourservice.ce.Philips.com you nd more information to:

    BGA-de-/soldering (+ baking instructions) Heating-proles of BGAs and other ICs used in Philips-sets

    You will nd this and more technical information within the magazine, chapter workshop news.

    For additional questions please contact your local repair-helpdesk.

    EN 73139 785 34360 2.Safety Information, General Notes & Lead Free Requirements

  • EN 8 3139 785 34360 Directions For Use3.

    3. Directions For UseThe following excerpt of the Quick Use Guide serves as an introduction to the set.The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center: www.p4c.philips.com

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    800_

    31_q

    sg_e

    ng_2

    9491

    .indd

    1

    2008

    -05-

    20

    4:09

    :36

    PM

  • EN 93139 785 34360Directions For Use 3.

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    2008

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    20

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    :36

    PM

  • EN 10 3139 785 34360 Directions For Use3.

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    9491

    .indd

    2

    2008

    -05-

    20

    4:09

    :39

    PM

  • 4.2 Dismantling of the Front Complete Assembly

    1) Remove 7 screws to loosen Top cover 240.2) Remove 2 screws on the frame 161 as shown in gure 3

    and detach the Front Complete Assembly 0900.

    Figure 3: Unscrew the screws on the frame

    3) The Front Panel service position is shown in Figure 4.

    Figure 4: Front Panel Service Position

    Note : The position numbers given here refer to the Exploded view in chapter 9

    4.1 Dismantling of the DVD Tray Cover manually

    1) Insert a screw-driver into the slot provided at the bottom of the set and push in the direction as shown in Figure 1 to unlock before sliding the Tray Cover 110 out.

    Figure 1: Unlock the Tray loader

    2) Remove the Tray Cover 110 as shown in Figure 2.

    Figure 2: Remove Tray Cover

    4. Mechanical Instructions

    EN 113139 785 34360Mechanical Instructions 4.

    Insulation Sheet Insulation

    Sheet

  • 4.3. Dismantling of the Optical Disc Drive

    1) Remove 4 mounting screws and dismantle the Optical Disc Drive 1003 as shown in gure 5.

    Figure 5: Dismantling of Basic Engine

    2) Flip over the Optical Disc Drive to remove 4 screws from the PCB protection plate. Service Position of the Optical Disc Drive is shown in Figure 6.

    Figure 6: Basic Engine Service Position

    4.4. Dismantling of the PSU Board

    1) Remove 3 screws to loosen the PSU Board 1001 and release the spacer 193 as shown in Figure 7.

    Figure 7: Dismantling of PSU Board

    2) Service position for PSU Board is given in Figure 8.

    Figure 8: PSU Board Service Position

    EN 12 3139 785 34360 Mechanical Instructions4.

    Insulation Sheet

    Insulation Sheet

  • 4.5. Dismantling of Digital Board and IR Blaster Board

    1) Remove 4 screws rst to loosen Digital Board 1006 and IR Blaster Board 1016 as shown in Figure 9-a. Then, lifting the IR Bracket, pull out the IR Blaster Board as shown in gure 9.b.

    Figure 9a: Remove mounting screws for Digital Board

    Figure 9-b: Pull out the IR Blaster Board form IR BracketHint: Lift the IR Bracket 191as shown in the direction and pull out the IR Blaster Board

    2) Service position for digital board and IR Blaster Board is shown in gure 10.

    Figure 10: Digital Board Service Position (Hint: Dismantle the Front Panel)

    4.6. Dismantling of the HDD

    1) Remove 4 screws to loosen the HDD assembly (1004+187+267 for HDR3800 and 1004+187+267+188+189 for HDR3810) as shown in gure 11.

    Figure 11: Remove mounting screws for HDD

    2) Flip over the HDD Assembly to see the mounting screws 267. Remove the screws 267 to dismantle the HDD 1004 from the HDD Assembly.

    Notes: Only the special type of screws as described in Service Parts List must be used for position 267. Using improper screws may damage the mounting holes on the HDD.

    EN 133139 785 34360Mechanical Instructions 4.

    Insulation Sheet

  • EN 14 3139 785 34360 Mechanical Instructions4.

    2) The Remove 1 more screw as shown in gure 14 to dismantle the HDMI Board 1015 from the HDMI Bracket 190.

    Figure 14: Remove the screw to dismantle HDMI Bracket from HDMI Board

    3) HDMI Board Service Position is shown in gure 15.

    Figure 15: HDMI Board Service Position

    4.7. Dismantling of HDMI Board

    1) Remove 1 screw for HDMI Board 1015 from the Rear Plate 230 as shown in gure 12, remove 1 more screw on the frame 161 as shown in gure 13 and dismantle the HDMI Board 1015 and HDMI Bracket 190.

    Figure 12: Remove mounting screws for HDMI Board

    Figure 13: Remove mounting screws for HDMI Bracket

    Insulation Sheet

  • EN 153139 785 34360Mechanical Instructions 4.

    4.8. Dismantling of Analog board

    1) Remove the Rear Plate 230 by removing 9 screws as shown in gure 16.

    Figure 16: Remove the screws on Rear Plate

    2) Remove 3 more screws on the frame 161 as shown in gure 17 to dismantle the Analog Board 1012.

    Figure 17: Remove the screws on the frame

    3) Analog Board Service Position is shown in gure 18

    Figure 18: Analog Board Service Position (Hint: Also dismantle HDMI Board)

    Insulation Sheet

  • EN 16 3139 785 34360 Firmware Upgrading and other useful rmware hints5.

    5. Firmware Upgrading

    5.1. Preparation to upgrade rmware

    1) Download the latest software release package. 2) Extract the les from ZIP archive (Do not rename the lenames).3) Start the CD Burning Software and create a new CD project (data disc) with the following settings: File System: Joliet Format: MODE 2/CDROM XA Recording Mode: SINGLE SESSION (TRACK-AT-ONCE), FINALIZE CDNote: Long le name is necessary for the preparation of the upgrade disc.

    4) Place the extracted les into the root directory of the new CD project.5) Burn the data onto the CDRs or CD-RWs.

    5.2. Procedures to apply the Software Upgrade

    1) Press Live TV key on remote control to switch the recorder to tuner mode.2) Open the tray and load the Upgrade CDROM with Software upgrade le. After closing the tray, with the dialog box titled Upgrade, the OSD will display: Do you want to upgrade rmware?3) Choose the button. The set will display: SW DL And, with the dialog box titled Upgrade, the OSD will display: Upgrading Do not power off the recorder. Please wait4) When the upgrade process is nished, the tray will then open automatically and the set will display: DONE And, with the dialog box titled Upgrade, the OSD will display: Please take out the disc. Press OK to end upgrading5) Take out the disc, and press button.6) The set will reset. Then the set has been successfully upgraded.

    Note: The whole process will take around two minutes. Do not press any buttons or interrupt the mains supply during the upgrading process, otherwise the set may become defective.

    5.3. How to read out the rmware version to conrm set has been upgraded

    1) Power up the set.2) Press Home3) Navigate to Settings ->Misc->Version Info and press OK on remote control.4) Firmware information will be displayed on TV screen. The gure below shows the version information displayed by HDR3500/31 running software version 02_05.and Loader Firmware Version 68.09.27.00:

    VER: 3800_EU_02_05/68.09.27.00 06062008

    BL: V1089(0271)

    MODULE: HD_PVR (+ -)

    SV: /312

    Figure: Firmware Information shown by HDR3500/31

    Stroke Version

  • EN 173139 785 34360 5.Firmware Upgrading and other useful rmware hints

    5.4. Restore the Dynamic Stroke Version

    It is important to restore the Dynamic Stroke version of the set before returning the set to the customer.Follow the steps below to restore dynamic stroke versions:

    1) Press on remote control and navigate to Settings.2) Close DVD tray with no disc.3) Enter the following RC sequence: for HDR3800/31 & HDR3810/314) If the RC command is accepted successfully, the message Stroke Version Changed to / will be displayed on the TV Screen with the dialog box titled Region.

    Note: After the stroke version change, all the user settings in the set will be lost, and only the standby button will be operational. When the set wakes up again from standby, it will prompt for the initial setup.

    5.5. HDD Replacement Procedure

    When a faulty HDD is replaced with a new HDD, the following steps should be followed:

    1) Install the new HDD and power up the set.2) A warning message will pop up on screen to prompt the user to format the HDD. The front panel display will show: ERASE?3) Press on remote control, or press PLAY Button on the front panel.4) The set will then start formatting the new HDD with the front panel display showing ERASE5) Once the HDD formatting is completed, the front panel will display DONE.

  • EN 183139 785 34360

    6. Block Diagrams, Waveforms, Wiring Diagram

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    O

    P

    Q

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    O

    P

    Q

    All

    right

    s re

    serv

    ed.

    Rep

    rodu

    ctio

    n in

    who

    le o

    r in

    par

    ts is

    proh

    ibite

    d w

    ithou

    t the

    writ

    ten

    cons

    ent o

    f the

    cop

    yrig

    htow

    ner.

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    CHECK

    CHN

    CLASS_NO

    SETNAME

    10SUPERS.DATE c ROYAL PHILIPS ELECTRONICS N.V. 2007

    11

    1 2007-09-28

    3139 249 4433

    2007-09-28

    NAME: EDGAR DM

    HDR3800

    E BUILDING BLOCKHDR3800 EU

    SV

    130 A3

    MT 8158 C

    SPDIF

    I2 S IN

    MT 81621394 PHY

    SERIALFLASH DDR

    VF

    DD

    ISP

    LA

    Y

    DV

    Audio CodecWM 8776

    VFD DRIVERPT 6315

    STV 6417SCART AV SWITCH

    I2S0 OUT

    MT1392DHDMI

    Tu

    ne

    rR

    ea

    rC

    on

    ne

    cto

    rsH

    DM

    IC

    on

    ne

    cto

    r

    CVBS ,Y/C

    RGB , CVBSRGB , CVBS

    RGB , CVBS

    Audio

    Audio

    CVBS ,Y/C

    Audio

    CVBS

    SIF

    SPDIF

    CV

    BS

    ,Y

    /CD

    igita

    l

    VIDEOIN / OUT

    USB

    FRONTKEYS

    FRONT PANEL

    USBPHY

    FPANEL

    IDE

    MSP ( Internal )

    AUDIO DAC I2S1 OUT

    IRIR

    PSU 06H85 EUAC7010LF PIE

    DIGITALBOARDHDMI BOARD

    ANALOG BOARD

    RGB / YPbPr

    Audio

    CVBS

    CV

    BS

    ,A

    UD

    2x

    SC

    AR

    T

    I2C

    IRB

    last

    er

    IR Blaster

    Micro ControllerTMP 86 FS 49

    ( IR BLASTER )

    DAUGHTERBOARD

    For /05 & /31 only

    2007-09-28 2

    D6.8 Closed HDD

    SATABRIDGE

    6.Block Diagrams, Waveforms, Wiring Diagram.

  • EN 193139 785 34360 6.Block Diagrams, Waveforms, Wiring Diagram.

    Wiring Diagram

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    O

    P

    Q

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    O

    P

    Q

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    CHECK

    CHN

    CLASS_NO

    SETNAME

    10SUPERS.DATE c ROYAL PHILIPS ELECTRONICS N.V. 2007

    11

    1 2007-09-28

    3139 249 4436

    2007-09-28

    NAME: EDGAR DM

    HDR3800

    SET WIRINGHDR3800 EU

    SV

    130 A3

    2007-09-28 2

    40- pin IDE Connector

    PIDER

    ST#

    GND

    GND

    APD

    D6

    APD

    D7

    APD

    D8

    GND

    GND

    GND

    GND

    APD

    D5

    APDD4

    APD

    D3

    APDD2

    APDD1

    APDD0

    APD

    D9

    APDD10

    GND

    APDD11

    APDD12

    APDD13

    APDD14

    APDD15

    NC

    NC

    NC

    APDMAR

    Q

    APDMAC

    K#

    APDIOW#

    APDIOR#

    APIORDY

    CSE

    L

    APIOCS16#

    APINTR

    QAP

    DA1

    APDA0

    APCS0#

    APCS1#

    APD

    A2

    +5

    VE

    GN

    D

    GN

    D

    +1

    2VE

    4321

    Fro

    ntB

    oard

    PSUAC MAINSJ1

    12 VSTBYGND

    5 VSTBY

    GND3V3 STBY

    12345

    J2

    IPFAIL

    5 NSTBYGND

    VGNSTBY

    GND

    12 VSTBY

    1

    2

    3

    4

    5

    6

    1300

    PW

    R_

    KE

    YG

    ND

    1445

    40- pin IDE connector

    PIDERST #

    GND

    APDD 6APDD 7APDD8

    GNDGNDGND

    GND

    APDD 5APDD 4APDD 3

    APDD 2APDD 1APDD 0

    APDD9APDD 10

    GND

    APDD 11APDD 12

    APDD 13APDD 14APDD 15

    NC

    NC

    NC

    APDMARQ

    APDMACK #

    APDIOW #APDIOR #APIORDYCSEL

    APIOCS 16# APINTRQAPDA1APDA0APCS0#APCS 1#

    APDA2

    IPFAIL

    5 NSTBYGND

    VGNSTBY

    GND12 VSTBY

    1

    2

    34

    5

    6

    1109

    12 VSTBY

    GND5 VSTBY

    GND3V3 STBY

    12345