Pillars for Distribution & EV Charging

Pillars for Distribution & EV Charging

Product Brochure

CharlesEndirect.com +44 (0) 1963 828 400 ó [email protected]

Charles Endirect Distribution Products

Wessex Way, Wincanton Business Park, Wincanton, Somerset BA9 9RR Registration No. 1855059, England Ref 1053 V2 rev1 Jun2021 © all rights reserved

Rev1 2 of 16

Content Page

Company profile 3

Product range overview 4

MINI pillars - RMP, FMP, SMP, Stainless-steel 5

MIDI pillars - BDP, Stainless-steel 6

MAXI pillars - CFP Single Door, CFP Double Door 7

Market Trader Type pillars - Smithfield, Barbican 8

GRP – Single Door, Double Door 8

Stainless-steel Distribution Boards 9

Locks and Security options 9

Cable exit trays 10

Cable protectors 10

Louvre panels 10

Document holder 10

Pre-wired Distribution pillars 11

· Example of schematic 12

· Example of document pack content 13

EV Charging Distribution pillars 14

· Example of schematic 15

Please note the images in this document are for illustration purposes only, are not to scale and colour may vary.


Rev1 3 of 16

Charles Endirect Ltd We are a leading Manufacturer and Supplier of electrical components and equipment, for use in the highway, rail, and construction industries. The Company has been delivering products to UK and international markets since 1984 and is a founder member of the Highway Electrical Manufacturers & Suppliers Association (HEMSA) and an active member of the Highway Electrical Association (HEA). We are also a Premier Member and supporter of the Institution of Lighting Professionals (ILP) and an ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 Quality Accredited organisation with all areas of the company operating stringent quality control systems. Our products are designed and manufactured to meet, or exceed, all relevant legislation.

Products Our experience and expertise give us the edge to manufacture, and supply some of the most innovative, high specification and robust products available in the market. We offer one of the most comprehensive ranges of feeder pillars in the UK from single door Mini and Midi pillars to single and double door Maxi pillars, with a choice of galvanised, stainless-steel and GRP products. If our standard pillar range is not suitable for your needs, a bespoke design service is available free of charge. By opting for a pre-wired pillar, installation time on-site can be kept to a minimum and we will work with you from the initial enquiry through to design, testing, certification, and despatch, to ensure everything runs smoothly.

Service As a family-owned organisation, we know how important good customer service is. To ensure we can provide you with the level of support and service you need, when you need it, we endeavour to retain high levels of stock for our standard range to enable us to despatch in one to two working days and offer a next working day service if time is of the essence. To request a quotation or for more information about our products and services, please contact our Customer Services Team below:

[email protected]

+44 (0)1963 828 400

www.charlesendirect.com

Our Area Sales Managers are based throughout the UK and can offer help and advice. Please contact us if you wish them to get in touch or arrange a visit.

mailto:[email protected]


Rev1 4 of 16

Standard pillars Mini, Midi, Maxi ranges Key Features & Benefits

P Constructed from either HR4 3mm or 5mm thick mild

steel - robust and durable for long term use

P Hot dipped galvanised to BS EN ISO 1461:2009 standard - protects against rust and corrosion, extends life of product

P Detachable black painted root - gives long lasting

protection and ease of installation P 12mm or 18mm external grade, fully treated plywood

backboard - strong, stable and knot free P 6mm brass earth stud on pillar and door with 500mm

earth strap - protects individuals and equipment P Ground level clearly marked - for convenience and

safety P Hazard warning labels to BS EN ISO

7010:2020+A1:2020 standard included - saves time and cost for installer

P Tri-head or CLL Anti-vandal locks - protect against

tampering and theft P Doors seals designed to IP55 rating - protects against

dust and water spray that could interfere with the internal components.

P Cast stainless-steel block hinges - strong and resists rust and corrosion

P Pre-fitted lifting eyes where needed - for ease of

transport and installation P Integral door stays - locks door at 90º for safety.

Simple, reliable and prevents doors shutting unexpectedly

Options Ø Grade 304 or 316 stainless-steel. Ø Powder coating to RAL or BS colours, anti-graffiti, G2A

and Heritage style available. Ø Painted root – where not as standard. Ø Louvres – front or side options dependant on model. Ø Cable exit trays. Ø Various lock types available. Ø Hasp & staple. We can also design and build bespoke pillars in galvanised or stainless-steel, including grade 316, for specific projects.

Stainless-steel option With a design life of some 50 years, stainless-steel pillars offer ultimate durability and long service. They are ideal for use in marine environments, ports, dock sides and seaside towns where extra protection against the elements is needed. They also offer a more stylish and modern finish for city centre locations. If you want something out of the ordinary, we offer a design and build service for bespoke stainless-steel pillars, including grade 316 or high polished finish.

Heritage Style option Any pillar from the BDP, CFP and market trader ranges can be finished in Heritage Style, adding elegance and character to your lighting scheme. Pillars are painted black with gold filigree as standard, but other options are available.

Market Trader Pillars Our Smithfield and Barbican pillars provide temporary supply options for outdoor markets and outdoor event areas. They are easy to install, have separately locking top and bottom doors, for supplier and user connections, and are available in a range of paint finishes. GRP With a design life of 30 years, the GRP pillars offer a low maintenance, flexible solution and are ideal for housing electrical equipment. Pre-wired & EV Charging Distribution Pillars We offer an industry leading design and build service for pre-wired distribution pillars. By choosing Charles Endirect to work with you, you can be sure the pillar you receive will be designed and built to the highest standard and meet the needs of your specific project. All work, including testing to BS EN 61439-1 standard, is undertaken at our own factory in Wincanton, Somerset, ensuring quality control from start to finish and each pre-wired pillar is supplied with a technical document pack to give you peace of mind. Charles Endirect have invested heavily, not only in training but in the most modern plant and equipment, including computer aided design systems, to ensure we continue to offer high quality products and technical support to our clients.


Rev1 5 of 16

Standard galvanised steel Model External Dimensions (mm) Backboard Working Door aperture Weight

Ref H W D R O/A H H x W depth H x W Kg SMP30 700 160 150 300 1000 600 150 130 580 142 16 SMP40 700 210 150 300 1000 600 200 130 580 192 18 SMP60 950 360 150 300 1250 800 350 130 780 342 34

FMP15 460 300 150 150 610 290 285 130 280 285 16 FMP30 700 160 150 300 1000 600 145 130 570 150 17

RMP30 680 285 160 320 1000 550 235 118 550 222 28 RMP40 673 400 225 360 1033 545 335 183 545 335 40

Grade 304 stainless-steel

FMP30/S 700 160 150 300 1000 600 145 130 570 150 17 SMP40/S 700 210 150 300 1000 600 200 130 580 192 19

We can also design and build bespoke pillars in galvanised or stainless-steel, including grade 316, for specific projects.

MINI range Single detachable door pillars in 3mm galvanised steel P A choice of designs offering different solutions allowing you to

choose the right option for your project. P Pillars are designed to be slimline and compact, perfect for where

space is limited or for simple distribution needs. P Doors seals are designed to IP55 rating to protect against dust and

water spray that could interfere with the internal components. P Pillars are fitted internally with long lasting 12mm external grade

backboard which is strong, stable and knot free. P Ground level is clearly marked for ease of installation. P Tri-head secure locks are fitted as standard unless otherwise stated. P 6mm brass earth stud on pillar & door with 500mm earth for

protection and safety. P Pillars are supplied with hazard warning labels to BS EN ISO

7010:2020+A1:2020 standard, saving time and cost for installer. SMP – Standard door, simple design model · Simple, entry level pillar with a flat fitting door for good ingress

protection.

FMP – Folded door, maximum internal access · This mid range unit has been designed with a fold around door to

enable maximum access to the internal working area. · The door wraps around the pillar and is fully removable enabling

access, not only from the front, but also the sides. RMP – Recessed door, increased security features · This pillar comes with a recessed door for improved anti-vandal and

anti-tamper properties. · The integral handle allows for easy opening. · Fitted with 8mm screw thread lock for added security. · Black painted root gives additional protection against the elements. Options · Powder coated finish available to RAL or BS colours, anti-graffiti and

G2A specification for highway works. · Stainless-steel casing - 3mm grade 304. · Louvres in door: one top, one bottom, for ventilation. · SMP, FMP models: painted root for additional protection. · Security Hex lock instead of tri-head locks for increased security.

FMP Folded door,

maximum access

SMP Standard, flat

fitting door

RMP Recessed door,

increased security

RMP, FMP and SMP comparison


Rev1 6 of 16

Galvanised steel Model External Dimensions (mm) Backboard Working Door aperture Weight

Ref H W D R O/A H H x W depth H x W Kg BDP50 750 250 150 300 1050 650 230 130 550 144 27 BDP60 850 350 225 300 1150 750 330 205 650 244 42 BDP70 950 450 250 300 1250 850 430 230 750 344 56 BDP80 1050 550 275 300 1350 950 530 255 850 444 70 BDP90 1150 650 300 300 1450 1050 630 280 950 544 87

BDP100 1250 800 325 300 1550 1150 780 305 1050 694 109 BDP120 1250 1000 325 300 1550 1150 980 305 1050 894 135

BDP/FP2 710 450 250 300 1010 590 430 230 490 345 44 BDP03 770 700 210 250 1020 685 685 190 600 594 62

Grade 304 stainless-steel BDP60/S 850 350 225 300 1150 750 330 205 650 244 42 BDP70/S 950 450 250 300 1250 850 430 230 750 344 56


BDP03

BDP/FP2

MIDI range Hinged Single Door in 3mm galvanised steel P Detachable black painted root gives additional protection against

the elements. This also allows for pre-installation of the root during groundworks.

P The ground level is clearly marked for ease of installation. P Recessed door provides improved anti-vandal properties. P Fitted with long lasting 12mm external grade backboard which is

strong, stable and knot free. P Doors seals are designed to IP55 rating to protect against dust and

water spray that could interfere with the internal components. P Cast stainless-steel block hinges offer strength and rigidity. P The design of the pillar allows for CEL stainless-steel distribution

boards to be installed on the backboard. P Tri-head secure locks fitted as standard. P 6mm brass earth stud on pillar & door with 500mm earth strap for


7010:2020+A1:2020 standard, saving time and cost for installer. BDP/FP2 features – higher security · Additional security:

o hasp and staple and CLL anti-vandal locks. · Louvres fitted on both sides for ventilation. BDP03 features – increased security and ready painted · Powder coated in green as standard. · Enclosed root section with removable front plate for easy access. · Additional security:

o hasp and staple and CLL anti-vandal locks. · Document holder fitted for convenience. Options · Powder coated finish to RAL or BS colours, Heritage style, anti-graffiti

and G2A specification for highway works. · Stainless-steel casing - 3mm grade 304. · CLL anti-vandal locks for increased security. · Yale lock for additional security. · Hasp & staple for use with padlock for further protection. · Louvres in door: one top, one bottom, for ventilation. · Cable exit trays. · Document holder (standard with BDP03).

BDP Midi pillars

Heritage style finish


Rev1 7 of 16

Galvanised steel – Single Door Model External Dimensions (mm) Backboard Working Door aperture Weight Steel Ref H W D R O/A H H x W depth H x W Kg thickness CFP320 1350 800 350 400 1750 1170 780 300 1050 695 122 3 CFP510 1350 600 450 400 1750 1170 580 410 1050 520 155 5 CFP520 1350 800 450 400 1750 1170 780 410 1050 720 180 5 CFP540 1350 1000 450 400 1750 1170 980 410 1050 920 207 5

Galvanised steel – Double Door CFP350 1350 1200 450 400 1750 1170 1180 400 1050 1095 178 3 CFP550 1350 1200 450 400 1750 1170 1180 410 1050 1120 243 5 CFP572 1600 1500 450 400 2000 1420 1480 410 1300 1420 314 5 CFP580 1600 2000 450 400 2000 1420 1980 410 1300 1920 388 5 CFP590 1600 2500 450 400 2000 1420 2480 410 1300 2420 477 5


MAXI range

Hinged Single or Double Door in 3mm or 5mm galvanised steel P Detachable black painted root gives additional protection against

the elements. This also allows for pre-installation of the root during groundworks.

P The ground level is clearly marked for ease of installation. P Recessed doors provide improved anti-vandal properties. P The design of the pillar allows for CEL stainless-steel distribution

boards to be installed on the backboard. P CLL anti-vandal locks fitted for added security and peace of mind. P Doors seals are designed to IP55 rating to protect against dust and

water spray that could interfere with the internal components. P Cast stainless-steel block hinges offer strength and rigidity. P Fitted with long lasting 18mm external grade backboard which is

strong, stable and knot free. P 6mm brass earth stud on pillar & door with 500mm earth strap for


7010:2020+A1:2020 standard, saving time and cost for installer. Larger pillars P Larger pillars come fitted with lifting eyes to enable safe and easy

delivery to site and ease of installation. P 5mm pillars come fitted with integral, cast stainless-steel door stays

which lock the door at 90º. The simple, reliable, and robust design prevents the doors from shutting unexpectedly and protects against potential injury.

Options · Powder coated finish to RAL or BS colours, Heritage style, anti-graffiti

and G2A specification for highway works. · Yale lock for increased security. · Hasp & staple for use with padlock for further protection. · Louvres panel each side, for ventilation. · Cable exit trays. · Document holder. ·

Single door, powder coated

Double door, Heritage style

Double and Single Door, galvanised steel CFP 5mm pillars are fitted with integral door stay


Rev1 8 of 16

Market Trader range Model External Dimensions (mm) Backboard Working Door aperture Steel Ref H W D R O/A H H x W depth H x W thickness Smithfield 1270 800 325 300 1570 1150 780 275 500

500 695 695

3

Barbican 1056 376 326 300 1356 598 350

250 250

276 500 250

268 268

3

Single door Model External Dimensions (mm) Backboard Working Weight Ref H W D H x W depth Kg GRP1 660 470 315 510 410 230 13 GRP2 730 555 410 500 500 300 16 GRP3 1205 660 400 970 580 290 30 GRP4 1100 750 400 890 580 290 30

Double door Model External Dimensions (mm) Backboard Working Weight Ref H W D H x W depth Kg GRP5 1230 910 450 1020 760 360 42 GRP6 1325 1095 475 1070 920 350 53 GRP7 1325 1095 680 1070 920 570 55 GRP8 1275 1310 400 1170 920 290 55 GRP9 1475 1455 700 1220 1220 590 85 GRP10 1615 1710 800 1530 1220 660 100 GRP11 1605 2000 500 1780 1220 410 95 GRP12 1600 2000 810 1780 1220 650 120

GRP – glass reinforced plastic P Available as single or double door units. P 18mm external grade backboard. P GRP composite to provide max ‘U’ value of 3.0W/m2 deg C (thermal

insulation). P 30-minute fire resistance to BS476 Part 22. P Self-extinguishing laminate to BS476 Part 7 Class 2. P Designed Ingress Protection IP54. P Two internal stainless-steel, bonded in, hinges per door. P Tri-head secure locks fitted as standard. P Standard external finish smooth gel-coat colour green or grey (other

colours available). P Base flange for fixing to prepared concrete base.

Market Trader Type Pillars Smithfield and Barbican pillars in 3mm galvanised steel P Both models have hinged double doors which can be independently

locked for supplier and user connections, and cable exit trays. P The Smithfield can be supplied empty or pre-wired with up to 6 no.

230V sockets, RCBO protected or to customer’s specifications. P The Barbican can be supplied empty or pre-wired with up to 4 no.

230V sockets, RCBO protected. P Both models have space for DNO supply. P Both models are also available in stainless-steel or painted to

customers specification.

GRP Single door

GRP Double door

Smithfield, galvanised steel

Barbican pillar, powder coated and pre-wired


Rev1 9 of 16

Distribution Board Dimensions (mm)

Ref Height Width Depth SSDB/08E 360 180 145 SSDB/12E 360 250 145 SSDB/18E 366 360 145

Door depth = 37.5

Stainless Steel Distribution Boards · Manufactured from high quality stainless-steel. · Designed for use in harsh environments. · Available in 8, 12 and 18 module widths. · Designed to maximum cabling space. · Tested to IP44. · Fitted with tri-head lock. · Brass removable gland plate. · Ideal for use in pre-wired distribution pillars.

Locks and Security Options CLL anti-vandal locks

· Manufactured from precision die cast components. · Lock inset precision CNC machined using 316 grade stainless-

steel. · Can be fitted to Midi range as an optional extra. · Replacement key and cap available.

Tri-head lock and key

· Fitted to our Mini and Midi range, excluding BDP03 and BDP/FP2 which are fitted with anti-vandal locks as standard.

· Replacement key available.

Yale Lock · Option to fit to Midi and Maxi pillars for added security.

Crown Lock

· Option to fit to Mini and Midi pillars for added security. Hex Locks

· Can be fitted in place of standard tri-head locks.

Hasp and Staple · Option to fit to Midi and Maxi pillars to allow use of padlock for

further security.

CLL anti-vandal lock, cap, and key

Tri-head lock and key

Hex lock

Hasp and staple

Yale lock

We can design and build bespoke pillars to include your specific security needs. Please contact our Customer Services Team or your

Area Sales Manager for more information.


Rev1 10 of 16

Cable exit trays Available with any of our Midi and Maxi range pillars and can be included in bespoke pillars with hinged doors. P For controlled access to sockets or other internal connectors. P Secure once door is locked. P Can be designed to meet specific project requirements. P Ideal for pillars situated at event venues, port sides, markets and

anywhere temporary supplies may be required. Used by one supermarket chain for temporary supply to the refrigeration units in their Dot.com vehicles while at the supermarkets site. This eliminates running the engine constantly so more economical and more environmentally friendly.

P Ideal for secure EV charging applications. P We recommend that suitable cable protectors are used when

temporary supply cables are in place. We can supply these in various sizes/specifications, please contact us for details.

Example of BDP80 Midi Pillar with Cable Exit Tray and Hasp & Staple for added protection

Louvre panels Available in our Mini, Midi and Maxi range and can be included in bespoke pillars. P Mini and Midi range available with front louvres. P Maxi range available with side louvres. P Allows for ventilation to reduce condensation. P Helps cool internal components.

Example of a Bespoke pillar built for use at a port: · 3mm 316 grade

brushed stainless-steel.

· Lifting eyes.

· Hasp & staple.

· Side louvres.

· Cable exit tray.

Document holder Can be fitted in our Midi and Maxi range or a bespoke pillar. P Used to hold any relevant documents making them easily available

for the contractor on site. P Ideal to hold Technical Document Pack.

Cable Protectors Examples of some of the various cable protectors

we have available. Please contact us for details.

Document holder


Rev1 11 of 16

BSkyB

Pre-wired Distribution Pillars Our dedicated in-house design team consists of fully qualified and experienced electrical and mechanical engineers; this means we can offer an unparalleled service, both in terms of the design, and the technical submission. When a request for quotation is received, our team provide a detailed offer including a drawing, illustrating the external and internal specifications for your approval. We work with you from start to finish to ensure the product meets your needs. Our pillars are built, assembled, and tested at our own factory in Wincanton, Somerset, enabling us to have full quality control through the entire process, this means you receive a pillar that is fully tested and ready for installation on site. We will work with you at every stage to ensure we provide you with the highest quality product and the right solution for you. Advantages for you: · A free technical support and design service provided by fully

qualified and experienced personnel. · All design work, fabrication and assembly undertaken in one place

ensuring full quality control. · A team experienced in designing with a variety of OEM equipment. · Parametric 3D modelling and AutoCAD software enables state of the

art, design, and support. · A range of distribution boards available in polycarbonate IP65, steel

and grade 304 stainless-steel. · A variety of control and protection options. · Tested and certified to BS EN 61439-1 standard giving peace of

mind. · Light, heater, thermostat and 13A RCD socket can be factory fitted

saving time and cost. · Convenience as on-site installation time by the contractor can be

kept to a minimum.

Full Technical Document pack containing: P Manufacture information. P Installation guide. P Technical information, standards, electrical and service conditions. P EU Declaration of Conformity. P CE marking. P Parts list with Charles Endirect stock codes. P Data sheets and manuals. P Drawings and electrical schematics. Full traceability P ID number. P Standard. P Rated operational voltage Ue. P Rated Insulation voltage Ui. P Degree of protection. P Date of manufacture. For more information about our products and services, please visit our website or contact our Customer Service Team or your Area Sales Manager.

Olympic Park

Stockton High Street


Rev1 12 of 16

Example of Design Drawing – page 1, detailing external specification.

Example of Design Drawing – page 2, detailing internal specification.

.


Rev1 13 of 16

Full Technical Document pack containing:

o Manufacture information. o Installation guide. o Technical information, standards, electrical and service conditions. o EU Declaration of Conformity. o CE marking. o Parts list with Charles Endirect stock codes. o Data sheets and manuals. o Drawings and electrical schematics.

For more information and to download our enquiry form, go to:

https://www.charlesendirect.com/products/pre-wired-distribution-pillars/




Rev1 14 of 16

Another design for Highways England, this pillar provides all the power distribution needed for the charge point.

The brief for this project was for the pillar to be as streamline as possible to fit into the limited space available, but still have the capacity to contain all the required connections.

EV Distribution Pillar for Highways England supporting standard and rapid charging.

EV Charging Distribution Pillars With the government now focusing on electric vehicles to replace petrol and diesel cars, planning the distribution network and provision for EV charging has become part of public and commercial life. Charles Endirect have worked with several key companies in the EV market, and this, combined with our proven track record of innovation and high-quality manufacturing in the street lighting and transport sectors, means we are perfectly placed to provide reliable and secure power distribution and connections for any EV charging system. We can work with charger manufacturers to provide complete systems or create supplies for your chosen chargers. Advantages for you: · A free technical support and design service provided by fully

qualified and experienced personnel. · All design work, fabrication and assembly undertaken in one

place ensuring full quality control. · A team experienced in designing with a variety of OEM

equipment. · Parametric 3D modelling and AutoCAD software enables state of

the art, design, and support. · A range of distribution boards available in polycarbonate IP65,

steel and grade 304 stainless-steel. · A variety of control and protection options. · Tested and certified to BS EN 61439-1 standard giving peace of

mind. · Light, heater, thermostat and 13A RCD socket can be factory

fitted saving time and cost. · Convenience as on-site installation time by the contractor can

be kept to a minimum.

Full Technical Document pack containing: P Manufacture information. P Installation guide. P Technical information, standards, electrical and service

conditions. P EU Declaration of Conformity. P CE marking. P Parts list with Charles Endirect stock codes. P Data sheets and manuals. P Drawings and electrical schematics.

Full traceability P ID number. P Standard. P Rated operational voltage Ue. P Rated Insulation voltage Ui. P Degree of protection. P Date of manufacture. For more information about our products and services, please visit our website or contact our Customer Service Team or your Area Sales Manager.


Rev1 15 of 16

Below shows part of a series of 15 no. CAD drawings for a large distribution pillar designed for EV charging. This project was for Bristol City Council to feed:

· 9 rail mounted double fast charge points · 2 wall-mounted double fast charge points and · 2 rapid charge points.

Below, the pillar being delivered to site and positioned, prior to installation.

For more information and to download our enquiry form, go to:





Rev1 16 of 16

Charles Endirect Distribution Products

Charles Endirect Limited Wessex Way

Wincanton Business Park Somerset BA9 9RR

T +44 (0)1963 828 400 F +44 (0)1963 828 401

E [email protected] W www.charlesendirect.com

Documents

Pillars for Distribution & EV Charging