36
 PL-L1 ctctcl 9 .TROUBLESHOOTING 9.1 CIRCUIT LOCK 9.1.1 No elevator operation Recheck after cornpletion of present operation uto mode in operation ? I s pin (15) of IC12 invert- ed every time the elevator switch is pressed ? Defective elevator FF (rc1,2) Is there a voltage applied across he elevation motor terminals ? Is there any fault in the elevator mechanism ? (Dislodged belt, or poor gear nter-meshing). s.1.2 No repeat switch on/off switching Return or reoeat mode in I s pin (1) of IC12 invert- ed every time the repeat switch is pressed ? Defective (rc12) Does the LED lamp light up when pin (16) of IC7 is connected ?

PL L1000 ART 517 0 TroubleShooting Parts

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Pionner Plate service manual

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  • PL-L1 ctctcl

    9. TROUBLE SHOOTING9 .1 C IRCUIT BLOCK9 . 1 . 1

    No elevator operation

    Recheck after cornpletionof present operationAuto mode in operation ?

    Is pin (15) of IC12 invert-ed every time the elevatorswitch is pressed ?

    Defective elevator FF(rc1,2)

    Is there a voltage appliedacross the elevation motorterminals ?

    Is there any fault in theelevator mechanism ?(Dislodged belt, or poorgear inter-meshing).

    s.1.2No repeat switch on/offswitching

    Return or reoeat mode in

    Is pin (1) of IC12 invert-ed every time the repeatswitch is pressed ?

    Defective(rc12)

    Does the LED lamp lightup when pin (16) of IC7is connected ?

  • 9.1 .3

    No record size selectorswitching

    Recheck after completionof present operation.

    Auto mode in operation ?

    Is p in (10) of IC18 andpins (1) and (15) of IC15switched to H level every3rd time that the recordsize selector switch ispressed ?

    Defective size selectorstage (IC15 ).

    Do the corresponding LEDlamps light up when pins(11) , (12) and (13) of IC7are connected (separate-lv) ?

    9 .1 .4

    No 33/45 switching

    Is pin (13) of ICb invertedevery time the 33/45switch is pressed ?

    Does IC6 function correct-ly as an inverter ?

    Defective LED / DefectiveP A2OO4 | DefectivePD1003

    ^l

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    l

  • PL-LI Clc'cl

    9 .1 .5

    Lead-in failure

    START/STOP switch pres-sed immediately aftercompletion of return op-eration ?

    Wait a few seconds beforepressing again,

    Has the UP detctorswitch (elevator me-chanism) been properlydepressed ?

    Defective elevator mecha-nism or defective elevatorcontrol stage

    Defective drive coil, de-fective drive transistor, orincorrect magnetic polari-ty.

    Does the voltage dropacross TP9 and TP12 reada little above 10V ?

    Is there a voltage dif-ference of about 0.7 to1,4V between TP8 andTP1O ?

    Does a voltage differenceexist between TP8 andTP10 when the tonearmis moved bv hand ?

    Defective tracking sensorstage

    Has pin (10) of IC10been switched to H level ?

    Has pin (6) of IC9switched to H level ?

    Defective lead-in FF stage(IC10), defective START/STOP switch.

  • 9 .1 .6- - - - - - - - - (No auto cut)Retum failure

    Defective elevator mecha-nism Defective elevatorcontrol stage

    Has the elevator mecha-nism UP detector switchbeen properlY dePressed ?

    Does the voltage dif-ference between TP9 andTP12 register a little above10v ?

    Defective drive coil / De-fective drive transistor /Incorrect magnet polaritY

    Is the voltage differencebetween TP8 and TP12about 0.7 to 1.4 ?

    Is there a voltage dif-ference between TP8 andTP10 when the tonearm ismoved by hand ?

    Has pin (6) of IC9switched to H level ? Defective IC8, Q8

    Has pin (10) of IC10 beenswitched to H level ?

    Defective retum FF stage(ICg) or START/STOPswitch

    T t

    --------(normal auto cut)

    4,,

    q(

    q{

    ?r,; {

    9 .1 .7

    Does the end sensor oP-erate normally (is theresufficient outPut widthwhen passing the slit sec-tion)?

    Out of adjustment, or de-fective sensor

    Does the unistable mul-tivibrator operate normal-ly (including the timeconstant) ?

    Defective IC18 or sur-rounding comPonents

  • PL-L1 clclc'

    li,,?h

    Repeat failure

    Is the repeat FF (IC12)inverted every time therepeat switch is pressed ?

    Are pins (11), (12) and(13) of IC9 switched fromH to L level (separately)when the tonearm passesthe corresponding recordsize position when therepeat switch is on?

    Designated size36sm __, pin (12)

    Designated size25qm __, pin (18)

    Designated size17srn .+ pin ( 11)

    Is TP3 switched to Hlevel during the above Hto L level switching?

    9.1.9

    Tonearm fails to stop atdesignated lowering posi-tlon

    Are p ins (11) , (12) and(13) of IC9 switched fromH to L level when thetonearm passes the desig-nated lowerins nositions ?

    Is TP3 switched to H levelduring the above H to Llevel switching ?

    Defective IC13

  • 9 . 1 . 1 0

    Tonearm fails to move

    Is there a voltage dif-ference between TPg andTP12 (around 10 to15V) ?

    Does a voltage difference(of at least 1V) appear be-tween TP8 and TP10 whenthe tonearm is moved backand forth?

    Defective drive coil / De-fective drive transistor /Incorrect magnetic polarity

    Defective tracking sensorstage (defective lamp orCdS element, or discon-nected lead wire).

    -

    ;dlI ' -1

    ' r '

    ? n

    1 F:"J

    tiA

    9 . 1 . 1 1

    Abnormal tonearm move-ment

    Defective CdS element,disconnected lead wire,dislodged tracking sensor.

    Has the zero adjustmentbeen properly performed?

    Can proper zero adjust-ment be obtained ?

    Correct carrier inclinationto horizontal position

    \

  • ^.|.III

    I'l-,,rlo\ I :' ff

    PL-L1 clctcl

    9 .1 .12

    Phono motor fails torotate

    Do pins (1) and (16) ofICG respond correctly tothe rest sensor output ?

    Defective IC6 / DefectiveIC16 or IC11

    Defective PA2005, or de-fective component con-nected to pin (15).

    Is there a 10V output onpin (15) of PA2005 ?

    Is there a voltage dif-ference of 0.5 to 1V be-tween pins (16) and (18)of PA2005 ?

    Is there a voltage of about1.5V on pin (19) ofPA2005 ?

    Defective Hall element, de-fective Hall element resis-tors R101 - R103, ordefective PA2005

    Are each of the Hallelement output terminalvoltages about 4V ?

    Tum the power off, andcheck the resistance acrosspins (1) and (2), (1) and(3), and (2) and (3) ofPA2005. Do they readabout 45 ?

  • 9 . 1 . 1 3

    7-

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    lock failure

    Defective PA2005, or de-fective surrounding com-ponent

    Is there a 10V output atpin (15) of PA2005 ?

    Is there a 27 .7 8Hz signal(at 33rpm) of 10V amplitude and 0.66ms Pulsewidth at pin (15) ofPD1003 ?

    Defective crystal oscillator(PD1003)

    9 .1 .14

    Defective PA2005, or de-fective surrounding com-ponent

    Is there a 10V outputpin (15) of PA2005?

    Does the stipulated voltageregister on pin (10) ofPA2004?

    Is there a differential pulseon pin (13) of PA2005? Defective C33 component

    Does a delta wave signalappear at pin (14) ofPA2005 when the tum-table is rotated bv hand ?

    Defective PA2005, R12'or C17

  • IHall element output waveforms]A. Normal wav.form

    3oomVp-p {max.)

    Approx. DC 4V

    B. Low outprrt wavforrn {AC outpuilBelow 30OmVpf

    +ff:re

    PL-L1 clclcl

    C. Exampl6 of dinort6d wavform (bul normsl output levol)E x . 1

    Motor runaway

    Is there a 10V outputpin ( 15) of PA2005?

    Defective PA2005 or sur-rounding component

    Is there a 55.5H2 squarewave signal on pin (5) ofPA2004 when the motorspeed is held to 33-1/3rpmby hand ?

    Defective wiring, or de-fective speed detector cir-cuit board

    Is there an input from theFG circuit board?

    Defective PA2004 or de-fective R3, R4 C6- C8component

    Is there a 55.5H2 squarewave signal on pin (10)of PA2004 when the mo-tor is held to the samespeed (33-1/3rpm) in the

    While measuring the volt-age between pins (12) (-)and (14) (+) of PA2004with the motor stopped bYhand, let the motor speed(rpm) increase gradually.Does the voltage varygadually from -0.5 to+2V ?

    Is there a 27 ,7 8Hz signal(at 33-1/3rpm) on pin(15) of PD1003 ?

    Defective PD1003

    Defective PA2OO4related component

    Is there any abnormalityin the waveforms observedin the oscilloscope (see ac-companying diagrams)when measuring the wave-forms at each of the Hallelement output terminalswhile keeping the motorspeed steady at 33-1/3mm?

    Defective Hall element orHall element resistance

    EX.2

  • 9.2 MECHANISM BLOCK9.2 .1

    7-

    4 r '

    lr

    ? n

    Q-sL.J

    Sigrrif icant dif ference inleft and right directionspeeds when operatingthe locate dial

    Is the platter perfectlyhorizontal?

    Is there any "play" in thetonearm ass'y or elevatorshaft ?

    Defective tonearm ass'Y,elevator shaft or bearing

    Is the tonearm movementtoo "free" ?

    Does the speed remainconstant during lead-inand retum?

    Do the lead wires belowthe carrier base (A) ass'yscrape against the guidebar ?

    Rearrange wires to Preventany interference

    Proceed to section 9.2.2'Does the carrier float ?

    9.2.2

    Does the carrier float

    The damper bearing hasbig play in it (backwardand forward).

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  • PL-L1 clclc'

    9.2.3

    Irregular movement incanier base

    Is the platter perfectlyhorizontal?

    Is the suide bar clean ?

    Damper bearing silicon hasbeen forgotten

    Is there a gap betweenthe elevator shaft unitand elevator bar when theelevator is Iowered ?

    Elevator mechanism notproperly adjusted

    Do the lead wires belowthe carrier base (A) ass'yscrape against the guidebar ?

    Rearrange the wires toprevent any interference

    Does the carrier float ? Proceed to section 9.2.2.

    Defective damper bearingor roller

    A ?

    el"

    e?lr !l-

    9.2.4

    Carrier base fails to move

    Do the damper bearingand roller move smo-othly?

    Defective damper bearingor roller

    Does the tracking shutteroperate OK?

    Defective CdS element orlamp, or disconnected leadwire, or loose solderingYES

    Has the carrier clamper ortonearm clamper been re-moved ?

    Remove the clamper

    ESDo the relevant parts movesmoothly when moved byhand?

    Foreign matter in the car-rier base, or jammed leadwire

    Loose magnet mounting : s l--l Defective magnet mount-ingDefective circuit

  • 9.2.5

    Carrier base moves toofreely

    Is the platter PerfectlYhorizontal?

    Is there any "play" in thetonearm ass'y or elevatorshaft ?

    Defective tonearm ass'Y,elevator shaft or bearing

    Is there a gap betweenthe elevator sheet andtonearm rubber tip?

    Readjust the height of theelevator sheet

    -

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    fr

    9.2.6

    When tonearm shiftsacross and traces recordgroove

    Does the tonearm shiftwhen the elevator israised?

    Defective damPer bearingand roller

    Does gouging occur in thedarnper bearing and roller?

    Is the euide bar clean ?

    Defective carrier base (B)Carrier base (B) shifts butfails to trace

    Circuit not properly adjusted.

  • PL-L1 clclcl

    9.2.7

    Howling noise

    Has the AC cord beenstretched tight? Let the cord lie loose

    Have the safety screws(tightened during trans-port) been removed ?

    A

    l$r

    4ffi)[ ' l , f

    ?

    e,p9.2.89.2.9

    Locate dial does feelright

    Problem with the actuallocate base ?

    Check sections 9.2.L & 9.2.3.

    9 .2 .10

    Difference in stylus tipheight when in restposition and when onthe record exceeds 4mm

    Defective elevator bar

  • IIiII

    )l

    'fI

    9 .2 .11

    Abnormal noise fromspeakers

    Are the lead wires arrang-ed correctly?

    Set the lead wires in cor-rect arrangement

    Foreign matter on guidebar ?

    E J r Clean the guide bar

    Defective roller damPerbearing or guide barNoise like tumbling roller?

    Do the PU leads and/orshield tubing strike againstthe guide bar under carrier(A) ?

    YES Reset lead wires and tub-ing in correct position

    PU cable ground floatingnoise

    9.2.12

    Abnormal noise directfrom tumtable platter

    Are there any magneticmateria.ls below the platteror in the linear armportion?

    Stopper unit dislodgedfrom stopper rubber orplunger rubber

    Is the noise generatedwhen tonearm is movingto the lowering position ?

    Noise generated whenelevator moved uP anddown?

  • Fr 9.2.13Elevator does not move

    Flash or foreign matter inthe canier base (A) ass'yelevator bearing. Cleanout and/or remove flashesfrom the bearing.

    Does guide bar A rotate ?

    Does the driver (E) ass'ymotor rotate ?

    Clean off any oil on therubber belt

    Does the elevator start tomove when the large pul-ley is rotated ?

    Gear (F) and worm stucktogether, or defectivedriver (E) ass'y

    Does the elevator barstrike against the staterbase ?

    9.2.14Lowering position notattained

    Is the platter perfectlyhorizontal ?

    Do the roller and damperbearing operate withoutgouging?

    Are the lead wires in thecorrect position?

    Return the lead wires tothe correct position

    Does the swing plate movewithout gouging ? Defective swing plate

    Return to section 1.d.

    Lowering position notproperly adjusted

    A \ f

    $'

    A f?

  • PL-L1 Clclcl

    9.2.15

    Tonearm fails to loweron to record after stop-ping at lowering posi-tion, or if it does loweronto the record it con-tinues to trace the sameone groove

    Is the platter perfectlyhorizontal ?

    Does the lowering positionsensor function properly ?

    Stopper unit stopper rub-ber or plunger rubberneeds readjustment

    Is there an unusual me-ta.llic sound?

    Does stopper unit rubagainst the plungerspring?

    Stopper unit positionneeds readjustment

    Does the index plate movenormally when plunger istumed on and off?

    s.2.16Return failure

    Defective driver 1E) ass'y

    Is there gouging in thedamper bearing?

  • PL-L1 oclcl1 2 3

    A

    B

    10. EXPLODED VIEWS10.1 EXTERIOR

    c

    D

    1 2 3

  • { ooo4 65

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    .taiz- , tK

    A

    B

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    54

  • A.

    t -

    ; Parts List of ExteriorI

    Kay No. Psrt No. Doscription

    1 .

    3. PRW-O68 Caution label4. PNR-126 Panel

    PL-LI Clc'Cl

    t The ! marh found on some component parts indicotesthe importonce of the safet! factor of the part. mere-fore, when replocing, be sure to use parts of identicaldesignotiotr.

    K.y No. Part No, Dccription

    Washer taced alut i te screw 3 x g a Parts without port number connot be supplied.

    S1 PAD{58 Push burton uni l A5-2 PAD{59 Push button unir E5-3 PAO-O60 Push bufion unir C$4 PNX-I35 Control case A

    40. PNW"338 Plare L41. PNW-339 Plate R

    . 4 2 . P S B 3 X 8rj-43. PDGO21 AC power cord

    IH ET, HBTIPDG{04 (S/cl

    Control case assemblY

    Control case B asaembly

    37 ,38. PXT-4O3 Motor

    {HET, HBT)E32{56 {S/Gl

    Washer faced alutite screw 3 x 839.

    P.C, BoardP T 3 x 8

    11, PBA-104 Screw12. PNX-092 Lever13.14 .15. PSG{'|7 Push switch

    DcE mo rs/G)l a t ' ^' - j l r s - l P s A 3 x l s

    CS type washer 20

    6. PDE-O65 Connector assembly7. GL-2PRl LED

    Switch base

    Washer faced alutite screw 3 x8 ,14. PECO51 Strain relief

    46,47 .

    AngleLabelDust cover assembly

    47-1 PXA-463 Hinge assemblyWasher faced alutite screw 3 x 8 47-2 PNB-105 plate

    47-3 D C M 4 x 8

    16. Washr feed alutite screw 3 x 6 474 pNV{35 Dust cover1\17. PECOs2 {HET, HBT) Insulator 49. pEA{36 Rubber mat assmblv. l tA. eSf-Olz {HeT, HBT) Microswitch 49. pXB-134 Screw

    50, PNR-|21 Turntable platter assembly5 1 .

    19-2 {HT, HBT) Plastic screw 3 x 15( s / G ) P s A 3 x 1 5

    -i,20. PTT{97 (HET, HBT) powr transformerPTT_I00 (s/cl

    53. PNX-lO8 EV gear

    55. PLBOsl Guide bar B56. PLB"OsO Guide bar A

    57. PLB{67 EV bar

    P l v l 3 x 5

    21 , P S B 4 x 81i 22. PSB.Oo2 (HET, HBTI Lin vottase setector

    PSB{O7 (S/c)

    t[ ) r

    Al

    58.Washer laced alutite screw 3 x 8 59.

    24-1 PAD-06'| Push butron unit B24-2 PAD{62 Push butron unit D24-3 PAO"O63 Purh burton unit F

    244 PNX-'130 Control case B24-5 CS type washer 20

    25, Washer laced alutite screw 3 x 826, PDe{71 Connector assembly

    60. PXT-391 Dial unir61. PRW{46 Label

    27 . P.C. Board

    28, pT3 x IIt, X. PwnOSt power suppty assembty

    (H ET, HBT)PWR-Osg (S/G)

    30. PDE{67 Connector assemory3 1 . PSA 2.6 x 6

    32. PNX{94 Base33. PECO63 Nylon batt 3034, PBH-257 Spring

    ;,t'l

    S F 4 x 5Washer laced alutite screw 3 x 8

    a

  • 1O.2 TONEARM

    t -u- li $

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    yzla-bI l 1 : 3 |l 1 - 3 |;tP

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    1

    'I

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  • t - r Parts List of TonearmKey No. Part No.

    o Parts without part number cannot be supplied.

    Key No. Part No. Description

    46.47 .48.49.50. PADO64 EV adjust screw

    51. PBH-255 EV sPr ing

    11-1 Sensor board1 1-2 PN X-1 03 Spacer1 1-3 PCX-051 Cds

    12, PM 2 .6 x 613. Track ing shater

    14 . PM 2 .6 x 515. Termina l1 6 . F w 2 . 6 x 5 x 0 . 5 t17 . PM 2 .6 x 61 8 .

    18-1 . PN X-1O2 Cupler base18-2. PE L-041 LamP18-3 Sensor board184 PT 2.6 x 8

    19. PT 2 .6 x 820. PSA 3x5

    Elescription

    I PXA04 Weight assembly 31' Base B2 PPD6O1 Tgne arm assembly 32' PBE{17 Washers 33. PXB-121 Bearing4 Head shel l assembly 34' PNC-145 SpacerS 35. PLB-046 Roller

    6. 36. PXB-120 Bearing7, PXB-1 16 EV sheet assembly 37 ' PLB'O47 Shaft

    7-1 StoPPer 38. Magnet7-2 Spring 39. PBEO17 Washer73 Cramper 40. PXB-120 Bearing

    7-4 EV sheet unit 41 ' PLB-O59 Shaft holder A8. HS 3x5 42. PXB-121 Bearing9. PNR-127 Base A 43.

    10. PXT-414 Screw 44- PXT-394 Shaft holder B unit1 1. 45' PEB-158 Rubber caph F" : : r

    52.53.

    EV shaftPf astic washer 4Q x 0.1 3t\ r

    $.n 21 .22.23.24.25. PBA-094 Screw26. PDAO13 Sh ie ld tube27. PBH-254 Spr ing28- PBH-29 Spr ins29. PE B-1 71 Rubber Pad30. PLB-060 Screw

    ShutterWasher faced alutite screw 3 x 6PlateP i n u n i t

    F \ , r

  • ilied.

    FL-L1 c'clo

    10.3 EV MECHANISM

    \ '

    14

    -kq

    1 6

    ,6{18

    Parts List

    Key No. Part No. Description Key No. Part N o. Description

    o Parts without part number cannot be supplied.

    1 .2 . PBE-0183. PBE-0144 . PNW4185.

    6. PNW-3907 .8 PSFOos9 PDE{68

    1O PE B97

    EW3WasherWasherGear FPlate

    CamP T 2 x 1 0MicroswitchConnector assemblyBe l t

    11 PNW-39312 PNW-39113 PNW48514 PNW-3911 5

    1 6 .1 718 PNW-39219 PE B-1 6720 PXM-073

    Pu l l eyCo l l a rWorm gearCo l la rChassis

    PSA 2.6x5F rameMotor pu l leyTubeMotor

    h

  • PL-L1 clclcl21 3

    A

    B

    10.4 BOTTOM PLATE

    c

    D

    21 3

  • t o o o4 5 6

    , *zz [\d\\ni\*

    \

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    A

    B

    c

    D

    4 5 6

  • Parts List of Bottom Plate

    Koy No. Psn No. D.6cription Key No. Prrt No.

    PL-LI Clc'Cl

    a Parts uithout part number cannot be supplied.

    Dorcriptionl*.(f

    Fp

    A r

    ffi

    l .2 . PXB461

    41 .42.43. PDE{6644.45.

    46 . PXB- r 1947. PXP-00348.49.50. PLB{50

    5't. PLB.05152. PLBO67

    54.55. PE B-155

    56. PBA-10757 .

    59 . PEB-17060. PBH-252

    6 1 .62. PDE-07463. PEC{5164.65 .

    P S A 4 x 1 6

    PSB 4 x '16Balance weightP T 3 x 1 2

    Cord clamperUndr baseRubber cushion ASpring CSpring holder

    Case CScrewCase unitPM3x5EV gear

    EV mechanism assemblyE w 6E w 3P S B 4 x 1 6Adjr/st shaft holder

    P S B 4 x 1 2

    Base BPlate

    Coil coverCoil assemblyPlatePlateBar

    P S F 3 x 6P T 3 x 8Sensor boardP S B 4 x l 2

    P M 2 . 6 x 6P M 2 . 6 x gBase A

    P S B 4 x 1 6

    CaseWasher taced alutite screw 3 x 8Connector assemblySnsor boardP T 3 x a

    Cramper assemblySolenoid assembly

    Washer faced alutite screw 3 x 6Guide bar A

    Guide bar BEV barN 3P M 3 x 1 2Stopper cushion

    ScrewStopper unitH F 3 x 3TubeSpring

    Output cordStrain rel iefAngleP T 3 x 1 2

    Control assemblyP T 3 x ' 1 2P T 3 x 8

    7 .8 . PE8 ,1029 . PBHI69

    10. PNW375

    '| 1. PNW48312 . PBAI0513. PXT39214.15 . PNX- I08

    1 7 .18 .19 .20.

    2 1 .22.23.24.25.

    26.27. PXB-1' t 824,29.30.

    33.34.

    36-231 .38.39.40.

    64.67 .6869.70.

    PWM{32

    F. r , -

    53

  • 1 1 . P A C K I N G-'-t-----'----a/ ' zz-tz->-/'

    v

    --

  • PL-LI ooo

    I

    Symbol & DscriDtion

    Note:

    RESISTORS

    Prl No.

    When ordering rcsistors, conuert theresistance ualue into code form, ondthen reurite the port no. as before.

    Symbot & Description

    14. PARTS LtsT g l - .p .c .BoARD ASSEMBLY..^_^ (HET,HBT MODEL)NOTE:t when ordering resistors,first conuert res$tance uarues into cod.e torm os snoun tnthe follouing eromples.Ex. I when there ore 2 effectiue digits (any digit aport from 0), such as 860 ohmond 4zh ohm (toterance is shown by J = izo, ira i : ibij'

    "'"

    56oa- 56 x l0t__s6t RDylpS 6@A J47he - 470.5a-0Rs RN2H @@E K1n -010 ES lp @m@ , ,

    Ex.2 When therc are S effective digits (such as in high precision metot fitmresistors)-5 . 6 2 h e s 6 2 x t O t s 6 2 1 . . . . . . . . .

    . R . a r ' 7 r S i ? E G l A m ao The A morh found on some component parts indicates the importance of thesafety foctor of the part. Therefire,

    _ni" ,"iii";"e,-i""iii'"i u"" oorr" o1ide nticol designotion.

    Parts Lisr of Control Assembly (pWM_032)SEMICONDUCTORS

    Part No.

    irr,

    'ri/

    PD1003PA.2004PA2005NJM29O3DJC40't 3 BP

    TD62504PM545r 7PTC400t BPTC4023BPTgtol l BP

    TC4021BPTOl069UBPpPC4558CpPC78L08

    2SC945(2SC1815 )2SC15832SC16262SA8t6

    25A562TM-Y25C1959-Y

    wz-085ts1885rs2473v D1212RD2 .4EB

    wz-'t 50

    rc1tc2tc3rc4tc5

    tc6tc7tc8 , tc13 , tc17 , tC?8tc9r c 1 0 . t c 1 1 , t C 1 4

    |c12, tC15r c 1 6tc20, tc21tc22

    o1-o5, 07 , 08

    09, ol 1oro , Q l2

    o13, O14015, 016

    D 1

    D3, D4, D6, D8-D10, D l4 , D l5D5, D7o12

    D 1 3

    RD7.PS ooo J

    RN1P2R2JRN/.PS 1301 cRS lPF 681J

    PCP-03.1PCP-O12PCP-O49PCP-037PCP-(X8

    PCP-O47PCP-038PCP-001

    CAPACITOFS

    Part No. Symbol & Oescription

    R t -R10 , 812_R31 , R33_R53 , R55_R92 , R98_R104 . R11oR l lR93, R94R97

    VR1 6 .8K-BvR2 IOK-BvR3 68OK-BVR4 68OK.BVRs , VR6 33K-B

    I VR7VR8VR9

    220-B330-A3.3K-B

    ccDcH 330J 50ccDcH 560J 50CKDYF 1032 50cEA 100P 16CEA ,IOl M 6.3NP

    CKDYF 4032 50CKDYB 68I K 50cotvA 184J 50CSZA R47M 35cor\4A 104K so

    c1c2c3, cs, cl3, C50, c5?, c53. C6tc4, c25, C35, U7

    c7c8, c23

    c10, c17, C26c l t , c12 ,C14, C40

    ).,

  • 7Symbol & Descr ipt ion Parts List of LED Assembly (XWX-042)P6rt No. Symbol & D6scriptaonc l 5

    c18, C24, C2A, C32, C3a, C46. C52c19c20-c22

    c27 , C31 , C45c29

    c34, C39, C41c36

    c37c43c48, C49c60

    4^cszA 100M 16coMA 563K 50cEA 010P 50CEA IOI M 35LCEA 47OM 25NP

    coMA 273K 50CEA R47P 50cszA 1RsK 50coMA l03K 50CEA 4R7l \ i l 25NP

    cszA 3R3K 10cszA 010K 25cEA 100P 25CEA ,IOOM lONPCKDYF t04Z 50

    OTHERS

    Part No.

    TLR-121RD%PS 1O3J

    D30't-D305R301

    Parts List of Cds Assembly (XWX-041)Parl No. Symbol & Doscription

    PCX{51

    Parts List of Photo Tr Assembly (XWX-043)P6rt No, Symbol & Doscription

    TPS605 0301-0305

    Parts List of Control A Assembly (XWX-044)Part No. Symbol & D.icriprion

    Cds

    Symbol & Dscription

    PSS-003112103-2

    X'ta lT H 1 . T H 2

    Parts List of Power Supply Assembly (PWR-057)Pert No. Symbol & Dscription

    GL.2PR1PSG-022

    Parts List of ControlPart No.

    D201 D206s3, s4

    B Assembly (XWX-045)Symbol & Descriptionl rPC78MD8H

    25D686PCX-010s2vB10BZ-250

    R52PF1O2JA PcLo24

    cEA 471 tvl 25LCEA 47'I M sOLc E A t o l P 1 0

    CEA 101M 35LCKDYF 1032 50ccDSL 101K 50PNM-O13PNX , I5

    PBA-O89A pen-oosA PEK-o36

    tc101o101D 1 0 1D102D103

    R10' 1c101c103c't04c105

    c106, c' t07c108c l09SpacerSpacer

    Scre$/

    GL-2PR 1PSG{22

    D207-D209s5-s7

    o.0/.71450

    +'$ lIt

    400mA1.254

    Parts List of Lamp Assembly (XWX-040)Prrt No. Symbol & Dscription

    P E L.O4I P L l 8V 70mA

  • f.'

    J.o

    1 2 3

    A

    B

    15. SCHEMATTC DIAGRAM(S/G MODEL)t P w r ' - o ? - T - - - l -

    t , , , . ,I[:"ffilt Y-+-i l ' : ' ,^. | l ' j+rl tf i i1i1H|f l l l l l l l l ff iI | -- fl"_+fl{rH || ffi | |]r;#]E|ll llffii f__fr_;r T_E r l+ | | | Fj+l+ ffill hfi}ffi,|l l*tro*tm t I I llHrrffil l I t l r b I l :E l l l t d - l l l l # " "1 l l l ' 1 , l u t lilw ffirffiI r r r r | | | |l l r l t

    l l l - - l; | c 4 N J M 2 9 o s | | | | | " i , @ E - ' ' r e r c , n m , l s ) Y Y

    1l --+Lff-l--

  • *td ^tttI otl 2soBB6 POWER SUPPLY Ass'v PwR-oc

    t F ,e*\ 333;?Y:l? ^;*As r o lPOUERP S F - o o 8

    APrr - roo

    Aac ilo,t&

    m,2$v5O/SOf{r

    otor stRBAro

    1 . R E S I S T O R S :Ind ic . ted in a , %W, t5% to le rance un less o therw isa no tcd k ; k i l .

    M : M Q , ( F ) : r l % , ( G ) : t 2 % , ( K ) : r l o 9 6 t o l e r a n c e

    2 . C A P A C I T O R S :Ind ica ted in capac i ty (sF) /vo l tage (V) un less o therw ise no ted p : pFInd ica t ion w i thout vo l tage is 5OV except e lec t ro ly t i c capac i to r .

    3 . V O L T A G E

    U , DC vo l tage (V) a t no input s igna l

    4 . O T H E R S :@ : Ad jus t ing po in t .

    The I mark found on some component par ts ind ica tos the im '

    por tance o f the sa fe ty fac to r o f the par t . There fore , when rep lac ing ,be gre to use par ts o f iden t ica l des ignat ion .

    S W I T C H E S :S l : U P D E T E C T O R O N - O F F5 2 : D O W N D E T E C T O R O N - O F F5 3 : S P E E D 3 3 r p m - c $ 15 4 : S I Z E 1 7 - 2 5 - 3s 5 : R E P E A T O N - O F Fs 6 : A R M - E L E V A T T O N D O W N - U P

    57 : START, /STOP START- STCs lo l : PowER oN _ oFF

    T h i s i s t h e b a s i c r h e m a t i c d i a g r a m , b u t t h e

    due to improvements In des lgn .

    CdS Ass 'yt * t - o " t

    | . 0 , ilLAMP Ass 'yx w x - o 4 0lPcx-05rL

    II

    _ lo r r B z - @ l 09,l t 259195,1

    oro,12 2sA67ror 2SC1626or 2SA8l6

    ffifcrS Tc.,o/z7gP

    -{ .t

    v3oofNOETEC\s2

    FI

    Y E L

    RO

  • FL-L1 clclcl7 8 9

    A

    B

    c

    D

    7 8 965

  • 16. P.C.BOARD CONNECTTON DTAGRAM(S/G MODELIPOWER TRANSFORMER

    LINE VOLTAGESELECTOR

    POWER SUPPLY Ass'y IPYYg-gUt,

    s 1 0 1POWEFSWITCH

    A C 1 1 0 , 1 2 0 V22(),240V

    5O/6O Hz

    MOTOR Ass'y (PXB-0611 RED/WHT

    I

    l.---------LWCdS As'y(xwx-0411

  • PL-LI OOC!

    )DEL) COIL Ass ' y (PXB-118 )t A wn r ' )| - l - - L

    L' _r1 |f . / n e o /

    l

    r l

    CONTROL Ass '

    .]|l1lj5" r . l l , r r e " , -

    a-aJ

    a a a

    _l

    i .058)

    lJ rij-J

    l Id] - l l {

    I t _ r lT;f -j l l

    PHOTO Tr. Ass 'y (XWX-043)CdS Ass'y(xwx-041)

  • ooo

    B R N

    O R

    Y E L

    -. !

    l l -N.V

    N++,Lr)F;T,.j}lllWil*t+):'&*\{,ffliI l i i . ro - ro r i

    : l I l l , l j;'-)-(ffii[F---r*r.\'- n= i#liiS-)---U 5 - -'?.?'.. l l l l l t t II:ti#ri=3 i | .

    t'-it 6 6 |l : lt l

    t"tq;t"?"

    ,fi #

    [*"'

    (Al Ass'y (XWX-0441 R E DB R N

    rr- ----l---]

    r * I _ _ - l

    t;- rl]l

    GRtll-lw H r l

    I

    CONTROL (Bl Ass 'y (XWX-045) DRIVER (E ) Ass ' y

    M O T O RP X M 0 7 3

    S 1 . - ' N O( U P )

    a|-Jt 2:1-i's.-I t r ll = F lt lt l

    t& 4tr E 19473. . . ' H H

    -@(t)-t.{;:3,

    F- LED Ass'y (XWX-042)

  • a) '

    17. PARTS L IST OF(s/G MODEL)NOTE:. When ordefing resistors,first conue reiistance volues into code form os shown in

    the follouing exddPledEt. 1 When there ore 2 effectiue digits (onr digit oport from 0),

    arrd 47h ohm (tolera^ce is shoun by J = 5 , and K = l0V4's60n_ 56 x t 0 t_561 RDu,pS@]@@J4?hr r==- 47 x l | ' -47s RD\PSF] @$J0.5tr......-----.-- oRS RN2H @@6 Kl9-1to .RSiP @|tr@l K

    PL-LI oocl

    When ordering resistors, convert theresistance uolue into code form' ondthen rcwrite the Port no. os before,

    Symbol & Descriplion

    Er.z When there ore 3resbtort).5.62hsr 562 x 101

    o The A marh found on some comPonent parts indicotes the importdnce of thesafety foctor of the port. Therefore, uhen replacing, be aurc to use port| ofide n ticol de sigiotio n.

    [^Parts List of Control Assembly (PWM-032)SEMICONDUCTORS

    Part No. Symbol & Oscription

    PD 1003PA2Oo/PA2005NJM29O3DJOr0l3BP

    TD62504Ptvl54517PTC4001BPTc4O23BPTC4011BP

    rcAo21 aPTC4069U8P!POl558CpPC78LO8

    25C945(2SC181s )2SC15832SCr62625A8't6

    2SA562TM.Y2SC1959-Y

    wz{85rs18851s2473v D1212RD2,4EB

    wz-l50

    RD/.PS ooo J

    RNl P2R2JRN'/.PS 1301 GRS lPF 681J

    PCP-031PCP.O12PCP-049PCP-037PCP{48

    PCP-O47PCP-034PCP-Oo'|

    CAPACITORS

    P.rt No. Symbol & D6ctiption

    tc' ltc2rc3tc4rc5

    tc7tc8 , tc13 , tc ' t 7 , l c18rc9t c t o , r c 1 1 , l c 1 4

    t c 1 2 , t c 1 5t c t 6tc20, tc21tc22

    01-o5, 07, 08

    o609, 011010, 01?

    013, 014015, 016

    D 1o2D3, D4, D6, D8-D10, D14, 01505, D7012

    D 1 3

    R1-R10, R' l2-R3' | , R33-R53, R55-R92 , R98 -R104 , R l10R 1 lR93, R94R97

    VRI 6 .8K .8VR2 IOK-BVR3 68OK-BVR4 68OK-BVRs, VR6 33K-B

    vR7 220-8vR8 330-8VRg 3 .3K .8

    \.|'{)

    ccDcH 330J 50ccDcH 560J 50CKDYF 1032 50cEA 10oP 16CEA 101M 6 .3NP

    CKDYF 4032 50CKDYB 681K 50coMA 't84J 50cszA B47M 35coMA 104K 50

    clc2c3. c5, cl3, C50, C51, C53, C6' lc4, c25, C35, U7

    c1c8, c23

    cl0, cl7, c26c l1 , C12. C l4 , C40

    P.C.BOARD ASSEMBLY

    such os 560 ohm

    effectiue digits (such as in high precision metal film

    5 6 2 1 - . . . . . . . . R N % S F E G l C r m r

    Note:

    RESISTORS

    Prnt No.

    )

  • Prrt No. Symbol & D6cr ipt ion Parts List of LED Assembly (XWX-0421cszA looM 16 c15coMA 563K 50 C't6CEAo|oP5O cla, C24, C28, c32, C38, c46, c52 TLR_.|2I

    APsn No. Symbol & Doacriplion

    o301-D305RD7.PS r03J R301

    Parts List of Cds Assembly (XWX-0411Prr! No. Svmbol & Do.cription

    PCXOsI Cds

    Parts List of Photo Tr Assembly (XWX-0431P.rt No. Symbol & Oo.craption

    TPS605 0301-0305

    Parts List of Control A Assembly (XWX-ort4)P.rt No. Symbot & D.scriprionPSS-OO3 X'tal

    112103-2 THt, TH2

    Parts List of Power Supply Assembly (PWR-oSglPart No. Symbol & D6cription

    cEA to tM 35L C tgcEA 470M 25NP C20-C22

    coMA 273K 50 C27, C31 , C45cEA R47P 50 C29cszA 1R5K 50 C33coMA l03K 50 c34, C39, C41CEA 4R7M 25NP C36

    cszA 3R3K 10 C37cszA o'toK 25 c43cEA tooP 25 c48, C49cEA'looM 10NP C60CKDYF 1042 50 C62

    OTHERSPert No. Symbol & D5criprion

    - ' '

    rl; 'l

    {

    GL-2PR 1PSG.O22

    D201 D206s3, s4

    Parts List of Conrrol B Assembly (XWX-045)Part No. Symbol & Description

    ,lhpPCTSMDBH 1C101PCX-010s2vB10BZ-250

    RS2PF102J R t01

    o101D 101D102D103

    c101 0,0471450

    GL,2PR1PSG-022

    D207-D209

    a PCL{OscEA 471M 25L C103cEA 471M 50L C l04cEA 101P 10 C105

    cEA101M 35L C106 . C107CKDYF 1032 50 C108ccDs l r 01K 50 c109PNM{13 SpacerPNX-o15 Spacer

    Parts List of Lamp Assembly (XWX-040)Part No. Symbol & Dsscription

    fr'r!

    PBA{89

    P E L.O41 PL1 8V 70mA

    4"