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Plymouth ManufacturersGroup
Adding value through
environmental management
Welcome to theWelcome to the
PlymouthPlymouthResource Efficiency ClubResource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
The TeamThe Team
Gary Nelson: Gary Nelson: Project DirectorProject Director
Joe Reynolds: Joe Reynolds: Senior ConsultantSenior Consultant
Tim Ashmore: Tim Ashmore: Senior ConsultantSenior Consultant
Companies:Companies: Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Introduction to Resource Efficiency
Plymouth ManufacturersGroup
Adding value through
environmental management
What Is Resource Efficiency ?
Awareness has taught us that the world’s resources are finite. Every year we try to improve our performance against increased restrictions, and the costs to business go up.
Don’t think of it as just saving the environment – it’s about making savings for your business.
Welcome to the world of Resource Efficiency.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Why Bother ?
Resource efficiency is about maximising output from a given level of materials and energy.
For many cost is the main driver, many regard resource efficiency as a way of improving competitiveness.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Greater Profitability.
Political Pressure.
Legislation & Taxation.
Customers.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Getting the basics right
A good starting point for any company looking to become more resource efficient is an exercise known as process mapping.
Process mapping helps you to fully understand your business operation and is important step towards identifying inefficiencies and potential cost savings.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Process Mapping
Breaking the Organisation down into its individual processes.
Breaking each process down into its separate elements.
Taking each process element & identify all its inputs and outputs.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
What are we talking about?What are we talking about?
Inputs:
Materials
Water
Energy
Plymouth ManufacturersGroup
Adding value through
environmental management
What are we talking about?What are we talking about?
Outputs: Air,Water,Land,Product
Plymouth ManufacturersGroup
Adding value through
environmental management
Property boundary
Restaurant/bar
Bedrooms
Example of a Process Map for a hotel.
Plymouth ManufacturersGroup
Adding value through
environmental management
10-bedroom wing
Offices
Kitchens
Leisure facilities
Gardens
20-bedroom wing
Restaurant/bar
Laundry
Materials &
utilitiesWastes
out
Inputs Outputs
Plymouth ManufacturersGroup
Adding value through
environmental management
Identify source/ quantities/cost of: Raw materials Energy Waste Water Effluent Air emissions
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Walk around your site
check your facts
compare theoretical/actual operations
Gathering information
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Gathering information
Raw Materials / Packaging Bills of materials and receipts Suppliers’ information Purchase and sales information Packaging specifications Packaging waste regulations data
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Water/Utility Existing site plans
– drainage details– waste disposal areas
Bills and invoices– water, effluent, energy – waste consignments
Gathering information
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
90, 120, 140, 240 and 360 litres
660 (700), 770 (800), 1000 and 1100 litres
Useful waste facts
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Skip SizesVolume 4.5 m3 6 cu yds3
Length 3531 mm 139 ins
Width 1880 mm 74 ins
Volume 9.0 m3 12 cu yds3
Length 3962 mm 156 ins
Width 1880 mm 74 ins
Volume 15.0 m3 20 cu yds3
Length 4572 mm 180 ins
Width 1880 mm 74 ins
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Waste Type/Quantity Density (kg/m3)
Paper 150 - 250
Cardboard 350
Glass 450
Folded newspapers 500
Loose, crumpled office paper 50
Loose waste paper in sacks 20
Mixed (household) waste 150
Food 200
Empty glass bottles 300
Plastic bottles 30
Waste densities
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Raw Materials
A considerable proportion of manufacturing costs are directly related to the raw materials necessary for production.
The relationship between production and raw materials is crucial. By fine tuning that relationship and making it more efficient, the savings can be considerable.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Waste Type/Quantity Weight
1 x sack paper Approx. 10 kgLaser printer toner cartridge Approx. 2 kg1 Box A4 paper (5 reams) Approx 12.5 kg50,000 drinks cans 1 tonne250,000 plastic vending cups 1 tonne
Waste amounts
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Water
No sooner does the sun shine for more than a weekend than there is a hose pipe ban and empty reservoirs.
Charges for water consumption and for the discharge of effluent are only going up as the utilities seek to recover the true cost of the service they provide.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Water inputs Water distribution Main points-of-use Assembly of existing data
Water outputs Drainage system Main points-of-generation Assembly of existing data
Consider inputs and outputs
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Property boundary
Mains pipe
Supply pipeMeter
Domestic wastewater to foul sewer
Restaurant/bar
Bedrooms
Water Consumption
Item Average water use
Toilets 7.5 - 9 litres/flushSinks 3 - 6 litres/eventShowers 30 - 60 litres/event*Baths 50 - 170 litres/eventDishwasher 20 - 40 litres/eventLaundry (washing machine) 60 - 100 litres/eventVehicle washing 50 - 100 litres/vehicle (bucket)
400 - 900 litres/vehicle (hose)Hose 8 - 10 litres/minuteEmployee (full-time, no canteen) 25 - 50 litres/day/person
Employee (full-time, with canteen) 40 - 90 litres/day/person* Higher use for power shower
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Estimate how many people are on site per day
Rule of thumb:25- 35 litres/person/day no canteen40 - 50 litres/person/day canteen
Daily water use = 10 x 35 = 350 l/day
Estimate daily water use (employee)
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Source: GG067
0.1 L/min
£58/yr
14 L/min
£8094 /yr
4 L/min
£2312 /yr
66 L/min
£38,158 /yr
Measuring water flows/losses
Plymouth ManufacturersGroup
Adding value through
environmental management
Energy
All companies use energy whether gas, electricity or fuel oil and it is now one of the key business costs.
Heating bills can be reduced by up to 10% simply by reducing room temperatures by one degree which is barely noticeable.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Property boundary
Bedrooms
Electricity / Gas Meter
Plymouth ManufacturersGroup
Adding value through
environmental management
Energy Monitoring
Read meters Obtain data from
supplier E.g. half hour data
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Compare usage / production to influencing factor
Energy kWh/m2 or kWh/tonne
Waste kg/ tonne
Water use m3 / tonne
Reporting
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
If you don’t measure it, you can’t manage it
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
People
It’s an often quoted maxim, but people are the most valuable resource of any business and resource efficiency relates to people as much as to any other resource.
Management needs to be receptive to employee ideas and encourage suggestions for change perhaps implementing incentive schemes to rewards efficient employees.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Waste a resource in the wrong place
British industry produced 430 million tonnes of waste in 2003, costing companies over £15 billion.
The true cost of waste is five to twenty times higher than the disposal costs. Therefore the cost to UK industry is between £75 billion and £300 billion p.a.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Monitoring and measuring
Resource efficiency initiatives need to be monitored, measured and managed if they are to be successful.
Companies who have joined a resource efficiency club have access to a unique programme designed to enable resource efficiency opportunities to be recorded mapped and progressed.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Conclusion
Reducing the impact your company is having on the environment is one of the best methods of reducing costs
Waste is currently costing UK business £50 billion each year.
On Average a company could make savings of amounting over £1,000 per employ by taking simple steps.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Club MembersAlgramArjo WigginsBEA SystemsBandvulc*BardenBecton Dickinson*
DMLFine TubesGleasonHellerman TytonKawasakiPrincess YachtsRittal
* Companies to present Success Stories
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Opportunities Identified To Date
Number Identified - over 50
Potential Savings identified - £1.8 million
Savings Implemented in 1st Year – over £0.5m
Average payback 1 year
Estimated capital expenditure £0.6 million
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Opportunities Implemented To Date
25% already implemented
20% within 6 months
40% within 1 year
10% within 2 years
5% within 3 years.
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Plymouth ManufacturersGroup
Adding value through
environmental management
Plymouth Resource Efficiency ClubPlymouth Resource Efficiency Club
Case StudiesBandvulc*
Matteo Litera,
Becton Dickinson*Eva Espanol,