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March 2013
Process Industry Practices Piping
PIP PNDMV008 Plug Valve Data Sheet and Standard Terms
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time.
© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User’s client. PIP’s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice.
PRINTING HISTORY March 2013 Issued
Not printed with State funds
March 2013
Process Industry Practices Page 1 of 7
Process Industry Practices Piping
PIP PNDMV008 Plug Valve Data Sheet and Standard Terms
Table of Contents
1. Introduction .................................. 2 1.1 Purpose .............................................. 2 1.2 Scope ................................................. 2
2. Requirements ............................... 2
Data Form PNDMV008-D Plug Valve Data Sheet
PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 2 of 7
1. Introduction
1.1 Purpose This Practice provides a data sheet and standard terms used for specifying plug valves.
1.2 Scope This Practice describes, in table format, the standard terms used in the drop down menus of the PIP plug valve data sheet appended to this Practice.
1.3 Additional New Standard Terms This first issue of this Practice contains only those standard terms used in PIP Valve Description Practices. In addition to new standard terms added by PIP as required to support new valve descriptions, future publications of this Practice may also contain additional valve description terms that are in general valve industry usage but not in the PIP Valve Descriptions Practices. Additional standard terms associated with non-PIP valve descriptions may be submitted to the PIP office at [email protected] for consideration for adoption into this Practice.
2. Requirements
Table 1 provides standard terms for specifying the characteristics of a plug valve using the PIP PNDMV008-D Data Sheet. The terms are included in drop down menus for each cell in the data sheet.
Table 1 – Plug Valve Characteristics Standard Terms
Characteristic Standard Terms
Valve Size Range (Min.)
NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3
NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20
NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40
NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60
NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144
Valve Size Range (Max.)
NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3
NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20
NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40
NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60
NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144
PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 3 of 7
Table 1 – Plug Valve Characteristics Standard Terms (continued)
Valve Size NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3
NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20
NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40
NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60
NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144
Service - Class Cryogenic Flammable General or utility
High pressure High temperature Lethal
Low temperature Toxic
Service - Fluid Type
Air - instrument Air - plant Ammonia - anhydrous liquid Butane - liquid Carbon Dioxide - dry Carbon Dioxide - wet Crude oil - sour Crude oil - sweet Fuel gas Fuel oil Glycol Hydrochloric acid Lube oil Nitrogen
Nitric acid LNG Oxygen Propane Sewer sanitary - forced/gravity Steam, condensate Sulphur - liquid Water - boiler feed Water - fresh, cooling tower Water - demineralized Water - fire - AG Water - fire - BG Water - potable Water - sea
End Connection - Type
Compression Flanged
Lugged Threaded
Wafer Welded
End Connection - Style
Bolt holes tapped Bolt holes untapped BW Ferrule tube FF
MJ Oversized reducing
flange Push On RF
RF, Molded Roll Grooved SW Tubing
End Connection - Ends Standard
ANSI/AWWA C110/A21.10 ANSI/AWWA C111/A21.11 API 609 ASME B1.20.1 ASME B16.1 ASME B16.1 Class 125 ASME B16.11
ASME B16.25 ASME B16.47 ASME B16.47 Series B ASME B16.5 ASME B16.5 Class 125 ASME B16.5 Class 150 Mfg std
Flange Face Finish Std
ASME B16.5 Mfg std Other
PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 4 of 7
Table 1 – Plug Valve Characteristics Standard Terms (continued) Pressure Rating
- Class ASME 75 ASME 125 ASME 150 ASME 200
ASME 250 ASME 300 ASME 400 ASME 600
ASME 800 ASME 900 ASME 1500 ASME 2000
ASME 2500 ASME 4500 ASME 6000 Mfg std
Body/Bonnet Material - Body - Material
Alloy 20 Alloy B2 Alloy C
DI Alloy 400 CS
SS Zirconium
Body/Bonnet Material - Body - ASTM Number
A105 A216-WCB A351-CF8M A351-CN7M
A395 A494-CW-12MW A494-M-35-1 A494-N-12MV
B550-UNS-R60702 B752-UNS-R60702 B752-UNS-R60705
Body/Bonnet Material - Body - Manufacturing Process
Annealed Cast Die formed
Forged Heat treated
Precipitation hardened Other
Body/Bonnet Material - Bonnet - Material
Alloy 20 Alloy B2 Alloy C
DI Alloy 400 CS
SS Zirconium
Body/Bonnet Material - Bonnet - ASTM Number
A105 A216-WCB A351-CF8M A351-CN7M
A395 A494-CW-12MW A494-M-35-1 A494-N-12MV
B550-UNS-R60702 B752-UNS-R60702 B752-UNS-R60705
Trim Material - General Material
Alloy 20 Alloy B2 Alloy C Alloy C276
DI ENP Alloy 400 PFA
PTFE SS 316 SS Zirconium
Trim Material - General ASTM Number
A276-UNS-S31600 A351-CF8M A351-CN7M A395
A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702
B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705
Trim Material - Plug - Material
Alloy 20 Alloy B2 Alloy C Alloy C276
DI DI, PFA Lining ENP Alloy 400
SS 316 SS Zirconium
Trim Material - Plug - ASTM Number
A276-UNS-S31600 A351-CF8M A351-CN7M A395
A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702
B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705
Trim Material - Stem - Material
Alloy 20 Alloy B2 Alloy C Alloy C276
DI ENP Alloy 400
SS 316 SS Zirconium
PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 5 of 7
Table 1 – Plug Valve Characteristics Standard Terms (continued) Trim Material -
Stem - ASTM Number
A276-UNS-S31600 A351-CF8M A351-CN7M A395
A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702
B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705
Trim Material - Lining - Material
PFA PTFE
Trim Material - Overlays - Material
Stellite 6 ENP
Inconel 625 316 SS
Tungsten Carbide
Trim Material - Equalizer - Material
Alloy 20 Alloy B2 Alloy C Alloy C276
DI ENP Alloy 400
SS 316 SS Zirconium
Trim Material - Equalizer - ASTM Number
A276-UNS-S31600 A351-CF8M A351-CN7M A395
A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702
B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705
Trim Material - Sleeve - Material
PFA PTFE
Type & Design - Body Entry Position
End entry Top entry Other
Type & Design - Bonnet Type
Bolted Bonnetless Extension bonnet Integral Mfg std
Pressure seal Seal welded Threaded Threaded-in
Threaded-over Union Welded Other
Type & Design - Jacket Type
Fabricated or integrally cast Full in-line jacket - PIP PNFJ8740
Full jacket - PIP PNFJ8750 NPT(F) connections
Type & Design - Bore Port
Conventional Full Full - API 608 Mfg std
Reduced Regular Regular - API 599 Regular - API 608
Single reduction Standard Venturi
Type & Design - (Plug) Design
Lubricated inverted pressure balanced Lubricated standard
Non-lubricated Non-lubricated lined Non-lubricated sleeve-lined
Type & Design - Pattern
Regular Round-port full-bore
Short Venturi
Operation - Manual Operator
Gear Handle Handle - T-bar Handwheel
Handwheel - oval Lever Lever - bellcrank
Lever - hi-hub with lockout
Post indicator
PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 6 of 7
Table 1 – Plug Valve Characteristics Standard Terms (continued) Operation -
Provided Actuator
Electric - motor Hydraulic
Hydraulic - pneumatic Pneumatic
Stem Packing & Stem Seals - Packing Material
Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM
FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin
RTFE PTFE PTFE, Filled TFE 316 SS
Stem Packing & Stem Seals - Packing Specs
Anti-extrusion rings Corrosion inhibited
Lantern ring Packing box purged
P energized seal
Stem Packing & Stem Seals - Packing Mfr Proc
Annealed Cast Die formed
Forged Heat treated
Precipitation hardened Other
Stem Packing & Stem Seals - Stem Seal Matl
Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM
FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin
RTFE PTFE PTFE, Filled TFE 316 SS
Stem Packing & Stem Seals - Stem Seal Type
Bellows seal Braided rings Diaphragm
Laminated Solid
V-ring - standard V-ring - twin V-ring - vacuum
Body/Bonnet Gaskets - Gasket - Material
Asbestos-free Graphite Flexible Graphite Alloy B2 Mica
EPDM FKM RTFE PTFE
PTFE, Filled TFE 304H SS 316 SS
321 SS 321H SS 347 SS 347H SS
Body/Bonnet Gaskets - Gasket - Form
O-ring Ring
Ring Joint Solid flat
Spiral wound
Body/Bonnet Gaskets - Gasket - Standard
API 600 API 602 ASME B16.20
Other Seals - Body - Material
Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM
FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin
RTFE PTFE PTFE, Filled TFE 316 SS
PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013
Process Industry Practices Page 7 of 7
Table 1 – Plug Valve Characteristics Standard Terms (continued) Other Seals -
Body - Type Diaphragm O-ring Solid
Body/Bonnet Bolting - Bolts - Material
CS SS
304 SS Steel Alloy
Body/Bonnet Bolting - Bolts - ASTM Number
A193 A193, as applicable
A193-B16 A193-B7
A320-L7 B408-UNS-N08811
Body/Bonnet Bolting - Nuts - Material
CS SS
304 SS Steel Alloy
Body/Bonnet Bolting - Nuts - ASTM Number
A194 A194, as applicable
A194-2H A194-3
A194-4 B564-UNS-N08811
Body/Bonnet Bolting - Nuts - Type
Heavy hex
Standards - Design
API 599 ASME B16.34
Standards - Dimensions
API 599 ASME B16.10
ASME B16.10 - short pattern Mfg std
Standards - Rating
Mfg std
Standards - Testing
API 598 API 600
API 603 API 608
Standards - Fire Safe Specification
API 607 API 6FA
Fire tested Fire tested for external leakage
Plug Valve Data Sheet PNDMV008-DRevision
Valve Size Range (Min/Max)Valve Size
URL Min
Class
Code
Class/Fluid Type Detailed desc.Service Temp (Min/Max)User service names
End Connection
BY
Flange Face Finish Standard Ra(LRL/URL) μm
Pressure psi g Class Remarks
Body GeneralPlugEqualizerStem
ASTM Number LiningBonnet Sleeve
Overlays
Remarks Remarks
Type and Design
Design Entry Position BodyPatternBonnet Extended Bonnet for Cryogenic Service High Cycle Life
Jacket No. of Connections
Bore Port Trim
Operation
Stem Packing and Stem Seals Mfg Std
Stem Seal Mfg StdPacking
Body-Bonnet Gaskets Mfg Std Gasket Standard
Gasket
Other Seals Mfg StdBody
Body-Bonnet Bolting Mfg StdBoltsNuts
StandardsDesign RatingDimension (face to face) Testing
Fire Safe Specification Oxygen Cleaned per CGA C-4.1 and G-4.4/ASTM G-93 Remarks
Face to Face Dimension in Valve Orientation Inclination Angle degCenterline to Operator Top ft Dry Weight lb (from horizontal)
Catalog Name Current valve ofValve Code NumberOwner/Role/URL Purchaser
PIP Catalog Valve NumberPIP Revision
Recommended Manufacturer/Supplier Valve Details Valve Size / RangeCompany Name Model Number Drawing Number Size Max Approved Date Remarks
Purchaser Line ClassesSub-catalog Sub-catalog Class Sub-catalog Class Sub-catalog Class
Purchaser Alternative Valve CodesSub-catalog Sub-catalog Code Sub-catalog Code Sub-catalog Code
Service
Pressure (Min/Max) psi
PIP Line Class
Type Style Ends Standard Remarks
Pressure Rating
Body/Bonnet Material Trim MaterialASTM NumberMaterial ASTM Number Material
Manufacturing Process
Material
RemarksType
Remarks
Manual Operator Provided Actuator Remarks
RemarksMaterial Type
Material Specifications Remarks
Manufacturing Process V-rings Low Emission
RemarksMaterial Form
RemarksMaterial Type
RemarksMaterial ASTM NumberType
Additional Information
Notes
°F