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March 2013 Process Industry Practices Piping PIP PNDMV008 Plug Valve Data Sheet and Standard Terms

PNDMV008

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Page 1: PNDMV008

March 2013

Process Industry Practices Piping

PIP PNDMV008 Plug Valve Data Sheet and Standard Terms

Page 2: PNDMV008

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User’s client. PIP’s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice.

PRINTING HISTORY March 2013 Issued

Not printed with State funds

Page 3: PNDMV008

March 2013

Process Industry Practices Page 1 of 7

Process Industry Practices Piping

PIP PNDMV008 Plug Valve Data Sheet and Standard Terms

Table of Contents

1. Introduction .................................. 2 1.1 Purpose .............................................. 2 1.2 Scope ................................................. 2

2. Requirements ............................... 2

Data Form PNDMV008-D Plug Valve Data Sheet

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PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 2 of 7

1. Introduction

1.1 Purpose This Practice provides a data sheet and standard terms used for specifying plug valves.

1.2 Scope This Practice describes, in table format, the standard terms used in the drop down menus of the PIP plug valve data sheet appended to this Practice.

1.3 Additional New Standard Terms This first issue of this Practice contains only those standard terms used in PIP Valve Description Practices. In addition to new standard terms added by PIP as required to support new valve descriptions, future publications of this Practice may also contain additional valve description terms that are in general valve industry usage but not in the PIP Valve Descriptions Practices. Additional standard terms associated with non-PIP valve descriptions may be submitted to the PIP office at [email protected] for consideration for adoption into this Practice.

2. Requirements

Table 1 provides standard terms for specifying the characteristics of a plug valve using the PIP PNDMV008-D Data Sheet. The terms are included in drop down menus for each cell in the data sheet.

Table 1 – Plug Valve Characteristics Standard Terms

Characteristic Standard Terms

Valve Size Range (Min.)

NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3

NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20

NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40

NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60

NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144

Valve Size Range (Max.)

NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3

NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20

NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40

NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60

NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144

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PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 3 of 7

Table 1 – Plug Valve Characteristics Standard Terms (continued)

Valve Size NPS 1/8 NPS 1/4 NPS 3/8 NPS 1/2 NPS 3/4 NPS 1 NPS 1-1/4 NPS 1-1/2 NPS 2 NPS 2-1/2 NPS 3

NPS 3-1/2 NPS 4 NPS 5 NPS 6 NPS 8 NPS 10 NPS 12 NPS 14 NPS 16 NPS 18 NPS 20

NPS 22 NPS 24 NPS 26 NPS 28 NPS 30 NPS 32 NPS 34 NPS 36 NPS 38 NPS 40

NPS 42 NPS 44 NPS 46 NPS 48 NPS 50 NPS 52 NPS 54 NPS 56 NPS 58 NPS 60

NPS 66 NPS 72 NPS 78 NPS 84 NPS 90 NPS 96 NPS 102 NPS 108 NPS 120 NPS 144

Service - Class Cryogenic Flammable General or utility

High pressure High temperature Lethal

Low temperature Toxic

Service - Fluid Type

Air - instrument Air - plant Ammonia - anhydrous liquid Butane - liquid Carbon Dioxide - dry Carbon Dioxide - wet Crude oil - sour Crude oil - sweet Fuel gas Fuel oil Glycol Hydrochloric acid Lube oil Nitrogen

Nitric acid LNG Oxygen Propane Sewer sanitary - forced/gravity Steam, condensate Sulphur - liquid Water - boiler feed Water - fresh, cooling tower Water - demineralized Water - fire - AG Water - fire - BG Water - potable Water - sea

End Connection - Type

Compression Flanged

Lugged Threaded

Wafer Welded

End Connection - Style

Bolt holes tapped Bolt holes untapped BW Ferrule tube FF

MJ Oversized reducing

flange Push On RF

RF, Molded Roll Grooved SW Tubing

End Connection - Ends Standard

ANSI/AWWA C110/A21.10 ANSI/AWWA C111/A21.11 API 609 ASME B1.20.1 ASME B16.1 ASME B16.1 Class 125 ASME B16.11

ASME B16.25 ASME B16.47 ASME B16.47 Series B ASME B16.5 ASME B16.5 Class 125 ASME B16.5 Class 150 Mfg std

Flange Face Finish Std

ASME B16.5 Mfg std Other

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PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 4 of 7

Table 1 – Plug Valve Characteristics Standard Terms (continued) Pressure Rating

- Class ASME 75 ASME 125 ASME 150 ASME 200

ASME 250 ASME 300 ASME 400 ASME 600

ASME 800 ASME 900 ASME 1500 ASME 2000

ASME 2500 ASME 4500 ASME 6000 Mfg std

Body/Bonnet Material - Body - Material

Alloy 20 Alloy B2 Alloy C

DI Alloy 400 CS

SS Zirconium

Body/Bonnet Material - Body - ASTM Number

A105 A216-WCB A351-CF8M A351-CN7M

A395 A494-CW-12MW A494-M-35-1 A494-N-12MV

B550-UNS-R60702 B752-UNS-R60702 B752-UNS-R60705

Body/Bonnet Material - Body - Manufacturing Process

Annealed Cast Die formed

Forged Heat treated

Precipitation hardened Other

Body/Bonnet Material - Bonnet - Material

Alloy 20 Alloy B2 Alloy C

DI Alloy 400 CS

SS Zirconium

Body/Bonnet Material - Bonnet - ASTM Number

A105 A216-WCB A351-CF8M A351-CN7M

A395 A494-CW-12MW A494-M-35-1 A494-N-12MV

B550-UNS-R60702 B752-UNS-R60702 B752-UNS-R60705

Trim Material - General Material

Alloy 20 Alloy B2 Alloy C Alloy C276

DI ENP Alloy 400 PFA

PTFE SS 316 SS Zirconium

Trim Material - General ASTM Number

A276-UNS-S31600 A351-CF8M A351-CN7M A395

A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702

B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705

Trim Material - Plug - Material

Alloy 20 Alloy B2 Alloy C Alloy C276

DI DI, PFA Lining ENP Alloy 400

SS 316 SS Zirconium

Trim Material - Plug - ASTM Number

A276-UNS-S31600 A351-CF8M A351-CN7M A395

A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702

B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705

Trim Material - Stem - Material

Alloy 20 Alloy B2 Alloy C Alloy C276

DI ENP Alloy 400

SS 316 SS Zirconium

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PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 5 of 7

Table 1 – Plug Valve Characteristics Standard Terms (continued) Trim Material -

Stem - ASTM Number

A276-UNS-S31600 A351-CF8M A351-CN7M A395

A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702

B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705

Trim Material - Lining - Material

PFA PTFE

Trim Material - Overlays - Material

Stellite 6 ENP

Inconel 625 316 SS

Tungsten Carbide

Trim Material - Equalizer - Material

Alloy 20 Alloy B2 Alloy C Alloy C276

DI ENP Alloy 400

SS 316 SS Zirconium

Trim Material - Equalizer - ASTM Number

A276-UNS-S31600 A351-CF8M A351-CN7M A395

A494-CW-12MW A494-M-35-1 A494-N-12MV B550-UNS-R60702

B564-UNS-N04400 B564-UNS-N10276 B752-UNS-R60702 B752-UNS-R60705

Trim Material - Sleeve - Material

PFA PTFE

Type & Design - Body Entry Position

End entry Top entry Other

Type & Design - Bonnet Type

Bolted Bonnetless Extension bonnet Integral Mfg std

Pressure seal Seal welded Threaded Threaded-in

Threaded-over Union Welded Other

Type & Design - Jacket Type

Fabricated or integrally cast Full in-line jacket - PIP PNFJ8740

Full jacket - PIP PNFJ8750 NPT(F) connections

Type & Design - Bore Port

Conventional Full Full - API 608 Mfg std

Reduced Regular Regular - API 599 Regular - API 608

Single reduction Standard Venturi

Type & Design - (Plug) Design

Lubricated inverted pressure balanced Lubricated standard

Non-lubricated Non-lubricated lined Non-lubricated sleeve-lined

Type & Design - Pattern

Regular Round-port full-bore

Short Venturi

Operation - Manual Operator

Gear Handle Handle - T-bar Handwheel

Handwheel - oval Lever Lever - bellcrank

Lever - hi-hub with lockout

Post indicator

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PIP PNDMV008 Plug Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 6 of 7

Table 1 – Plug Valve Characteristics Standard Terms (continued) Operation -

Provided Actuator

Electric - motor Hydraulic

Hydraulic - pneumatic Pneumatic

Stem Packing & Stem Seals - Packing Material

Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM

FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin

RTFE PTFE PTFE, Filled TFE 316 SS

Stem Packing & Stem Seals - Packing Specs

Anti-extrusion rings Corrosion inhibited

Lantern ring Packing box purged

P energized seal

Stem Packing & Stem Seals - Packing Mfr Proc

Annealed Cast Die formed

Forged Heat treated

Precipitation hardened Other

Stem Packing & Stem Seals - Stem Seal Matl

Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM

FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin

RTFE PTFE PTFE, Filled TFE 316 SS

Stem Packing & Stem Seals - Stem Seal Type

Bellows seal Braided rings Diaphragm

Laminated Solid

V-ring - standard V-ring - twin V-ring - vacuum

Body/Bonnet Gaskets - Gasket - Material

Asbestos-free Graphite Flexible Graphite Alloy B2 Mica

EPDM FKM RTFE PTFE

PTFE, Filled TFE 304H SS 316 SS

321 SS 321H SS 347 SS 347H SS

Body/Bonnet Gaskets - Gasket - Form

O-ring Ring

Ring Joint Solid flat

Spiral wound

Body/Bonnet Gaskets - Gasket - Standard

API 600 API 602 ASME B16.20

Other Seals - Body - Material

Asbestos-free Graphite Flexible Graphite Alloy C Buna-N EPDM

FKM - Kalrez Viton, PTFE Coating FKM PFA PFA - virgin

RTFE PTFE PTFE, Filled TFE 316 SS

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PIP PNDMV003 Gate Valve Data Sheet and Standard Terms March 2013

Process Industry Practices Page 7 of 7

Table 1 – Plug Valve Characteristics Standard Terms (continued) Other Seals -

Body - Type Diaphragm O-ring Solid

Body/Bonnet Bolting - Bolts - Material

CS SS

304 SS Steel Alloy

Body/Bonnet Bolting - Bolts - ASTM Number

A193 A193, as applicable

A193-B16 A193-B7

A320-L7 B408-UNS-N08811

Body/Bonnet Bolting - Nuts - Material

CS SS

304 SS Steel Alloy

Body/Bonnet Bolting - Nuts - ASTM Number

A194 A194, as applicable

A194-2H A194-3

A194-4 B564-UNS-N08811

Body/Bonnet Bolting - Nuts - Type

Heavy hex

Standards - Design

API 599 ASME B16.34

Standards - Dimensions

API 599 ASME B16.10

ASME B16.10 - short pattern Mfg std

Standards - Rating

Mfg std

Standards - Testing

API 598 API 600

API 603 API 608

Standards - Fire Safe Specification

API 607 API 6FA

Fire tested Fire tested for external leakage

Page 10: PNDMV008

Plug Valve Data Sheet PNDMV008-DRevision

Valve Size Range (Min/Max)Valve Size

URL Min

Class

Code

Class/Fluid Type Detailed desc.Service Temp (Min/Max)User service names

End Connection

BY

Flange Face Finish Standard Ra(LRL/URL) μm

Pressure psi g Class Remarks

Body GeneralPlugEqualizerStem

ASTM Number LiningBonnet Sleeve

Overlays

Remarks Remarks

Type and Design

Design Entry Position BodyPatternBonnet Extended Bonnet for Cryogenic Service High Cycle Life

Jacket No. of Connections

Bore Port Trim

Operation

Stem Packing and Stem Seals Mfg Std

Stem Seal Mfg StdPacking

Body-Bonnet Gaskets Mfg Std Gasket Standard

Gasket

Other Seals Mfg StdBody

Body-Bonnet Bolting Mfg StdBoltsNuts

StandardsDesign RatingDimension (face to face) Testing

Fire Safe Specification Oxygen Cleaned per CGA C-4.1 and G-4.4/ASTM G-93 Remarks

Face to Face Dimension in Valve Orientation Inclination Angle degCenterline to Operator Top ft Dry Weight lb (from horizontal)

Catalog Name Current valve ofValve Code NumberOwner/Role/URL Purchaser

PIP Catalog Valve NumberPIP Revision

Recommended Manufacturer/Supplier Valve Details Valve Size / RangeCompany Name Model Number Drawing Number Size Max Approved Date Remarks

Purchaser Line ClassesSub-catalog Sub-catalog Class Sub-catalog Class Sub-catalog Class

Purchaser Alternative Valve CodesSub-catalog Sub-catalog Code Sub-catalog Code Sub-catalog Code

Service

Pressure (Min/Max) psi

PIP Line Class

Type Style Ends Standard Remarks

Pressure Rating

Body/Bonnet Material Trim MaterialASTM NumberMaterial ASTM Number Material

Manufacturing Process

Material

RemarksType

Remarks

Manual Operator Provided Actuator Remarks

RemarksMaterial Type

Material Specifications Remarks

Manufacturing Process V-rings Low Emission

RemarksMaterial Form

RemarksMaterial Type

RemarksMaterial ASTM NumberType

Additional Information

Notes

°F