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BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C I A L I S E D T R A I N I N G awareness i n t r o d u c t o r y T R A I N I N G B E L Z O N A S P E C I A L I S E D T R A I N I N G VALIDATED a d v a n c e d l e v e l c e r t i f i c a t i o n

Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

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Page 1: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA TRAININGPolymeric Engineering Composites

and Protective Coatings

BELZONA SPECIALISED TRAININGawareness

in t r o d u c t o r y T R A I N ING

BELZONA SPECIALISED TRAINING

VAL IDATED

advan c e d l e v e l c e r t if ic ation

Page 2: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

CONTENTS

Welcome to Belzona

Initial Training Seminar

Vessel Linings

Chocking and Shimming

Bespoke Training and Frequently Asked Questions

INTRODUCTION

AWARENESS TRAINING

VALIDATED TRAINING

Our Approach to Training

Machinery and Equipment

Superwrap II

4-5

8- 9

14-15

11

18

6-7

10

16-17

Buildings and Structures

Training Centres

12

19

Flange Face Forming and Nozzle Inserts13

Page 3: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

- Jack Hughson, EDF EnergyAttended Building and Structures Awareness Course

- Jimmy Mahood, CAPEAttended Flange and Nozzle Validated Course

Bespoke Training and Frequently Asked Questions

Very informative and helpful, instruction was very

professional, easy to understand, enjoyed the course.

Good practicals and good course knowledge

using real world examples.

- Robert Oldham, Seal & Pump EngineeringAttended Hand-Applied Validated Course

Great course - very well presented

and instructed.

Page 4: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

Founded in 1952, Belzona is one of the few global designers and

manufacturers of polymeric composites and coatings offering

top quality materials combined with the technical know-how,

expertise and service required to meet the demands of a

variety of industries.

We specialise in cold-applied, solvent-free materials to offer

solutions to an extensive range of engineering challenges and

repair situations. From full turnkey supply&apply systems to

simple in-situ repairs, our innovative materials provide the

answer to a variety of industrial issues, including erosion,

corrosion, chemical attack, abrasion and wear, water penetration

and weathering. Such is the performance of our materials, many

are now specified for the protection of new equipment.

WELCOME TO BELZONA

International Manufacturing

Facilities

State of the Art Training Centres

Local Supply and Support

Network

Page 5: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

David BlackwellEngineering Director, Belzona Polymerics Ltd.

Here at Belzona we believe that training is vital to success. Training

empowers people to meet the demands made of them in the work

environment and prepares them for the unexpected situations that life

will throw at them.

Belzona is excited to announce that we are making substantial

investments in our Global training centres in Thailand, Miami and

the United Kingdom. The newest facility at our UK Head Office in

Harrogate will more than double the current floor space of our existing

training facility and will include a large practical training area with

blasting and spraying facilities together with a practical training/

demonstration classroom and a new fully equipped presentation suite.

Page 6: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N
Page 7: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

OUR APPROACH TO TRAINING

To reserve your place on a training course, contact your local Belzona representative or email:

• Europe and Africa: [email protected]• Americas: [email protected]• Asia Pacific: [email protected]

As a part of our commitment to improving the application standards of Belzona materials globally, Belzona offer a thorough Training Programme to provide experienced applicators with the theoretical and practical knowledge required for achieving effective and consistent application of Belzona products.

THEORETICAL LEARNING

To maximise the time spent gaining hands-on experience, we have

developed an online learning programme. These online pre-requisite

modules allow attendees to understand the theoretical aspects and

test their knowledge prior to visiting a Belzona Training Centre.

AWARENESS COURSES

Held at one of our state of the art Global Training Centres, our

practical training courses provide hands-on experience under

qualified supervision. Whether it is a storage tank, process vessel,

pipe or pump application, we provide rigorous training programmes

for all industrial areas.

VALIDATED COURSES

The Belzona Validated Training Programme has been designed

to test and confirm applicator’s competency. Applicators who

successfully pass the course are issued with a card and certificate,

validating them in the application of associated Belzona systems.

FACILITIES

Belzona has state of the art training facilities around the world,

in which we guarantee that our training is delivered to the

highest standards. The courses have been developed following

internationally recognised Engineering Standards.

Page 8: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA SPECIALISED TRAINING

awareness

in t r o d u c t o r y T R A I N ING

INITIAL TRAINING SEMINAR

This course is aimed at Belzona Consultants and Sales personnel that represent our Global Distribution

network. This five-day course furnishes attendees with the skills required to specify the right Belzona solutions,

sell their unique features and benefits to clients and gives an overview of the simple application techniques

that makes Belzona materials the global first choice

Classroom and lab based activities include topics such as:

• Training on the basic modes of damage which

Belzona products strive to repair and resist

• Understanding of polymeric materials, surface

preparation and inspection of coatings, backed up

with practical exercises

• Introduction to the primary Belzona product ranges

as well as in-depth discussions on the key products

within each range

• Live product demonstrations where attendees

will mix and apply Belzona materials under the

guidance of application experts

• Sales techniques developed and proven by

successful Belzona salespersons incorporating

years of experience

• Other modules include Belzona literature and

tools, practical mathematics, and building

effective relationships with clients

Page 9: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N
Page 10: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

AWARENESS TRAINING COURSE

This one-day event provides an overview, specific to repair and

protection of machinery and equipment using Belzona systems.

Areas covered include surface preparation, rotating equipment,

fluid handling equipment, metal repair materials and elastomeric

repair materials. The training event is practically focused and

aimed at asset owners, contractors and applicators that will carry

out these repairs.

BELZONA SPECIALISED TRAINING

awareness

in t r o d u c t o r y T R A I N ING

MACHINERY AND EQUIPMENT

Page 11: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA SPECIALISED TRAINING

awareness

in t r o d u c t o r y T R A I N ING

CHOCKING AND SHIMMING

APPLICATOR TRAINING COURSE

The 1/2 day training course furnishes attendees with the skills required to

install Belzona 7111. On completion of a series of practical demonstrations,

attendees are required to chock an example piece using Belzona 7111.

A theoretical exam will also be completed by all attendees to ensure

thorough understanding of the training material.

DESIGNER TRAINING COURSE

Where required, an additional one day designer training course is

available which provides attendees with the knowledge to calculate

and design a successful system in accordance with the DNV GL

classification society requirements.*

*Required Pre-requisites:• Attend and complete the Application Training Course• Practical mathematics

Page 12: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

AWARENESS TRAINING

This one-day event covers the repair and protection of

buildings and structures using Belzona systems.

Areas covered include surface preparation, fabric

maintenance of roofs, walls and floors, as well as other

common problem areas in building maintenance. This

practical course is aimed at asset owners, contractors

and applicators that carry out these repairs.

VALIDATED TRAINING

This two-day Validated Training course follows on

from the Awareness Training. It provides additional in-

depth information, technical understanding, hands on

training as well as qualification and certification.

The course focuses on surface preparation methods

along with the wide range of Belzona systems,

such as Belzona 3000 Polymeric Membranes, 4000

Construction Polymers and the 5000 Environmental

Barrier systems.

BELZONA SPECIALISED TRAINING

awareness

in t r o d u c t o r y T R A I N ING

BELZONA SPECIALISED TRAINING

VAL IDATED

advan c e d l e v e l c e r t if ic ation

BUILDINGS AND STRUCTURES

Page 13: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA SPECIALISED TRAINING

VAL IDATED

advan c e d l e v e l c e r t if ic ation

FLANGE FACE FORMING AND NOZZLE INSERTS

Our unique technique for the restoration of flange faces and protection of small bore nozzles

using Belzona’s robust materials is delivered as a one day validated training course. Both

technologies are covered in detail including theoretical presentations, detailed practical sessions

and an examination to prove competence and gain validation. These courses can be offered as

individual half day events if required.

FLANGE FACE FORMING TRAINING COURSE

During the course, applicators will be shown how to carry out this repair using a simple forming

technique with either a rebated former or a duplicate flange with shims. Attendees are then

required to repair a flange according to Belzona’s standard for flange face forming using

techniques learnt during the course.

NOZZLE INSERT TRAINING COURSE

Attendees will gain knowledge and skills required to bond prefabricated Belzona inserts into

small bore nozzles. Attendees will dry-fit and then apply a full Belzona nozzle insert system.

Upon the product reaching its full cure, this is then removed and inspected in order to check for

misses or incorrect application techniques.

Page 14: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N
Page 15: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA SPECIALISED TRAINING

VAL IDATED

advan c e d l e v e l c e r t if ic ation

VESSEL LININGS

HAND APPLIED COATINGS TRAINING

This training course is designed for applicators who will

apply Belzona materials using hand tools and covers

surface preparation, quality control, pit filling, stripe coating,

application and inspection of coatings. This is a very thorough

practical course with validation being determined by the

completion of a coated panel within predefined criteria.

SINGLE COMPONENT AIRLESS SPRAY TRAINING

This course qualifies experienced applicators in the

intricacies of spraying Belzona products using single

component heated airless spray equipment. This is a highly

technical course which includes theoretical and practical

elements including application technique, equipment

maintenance and troubleshooting.

PLURAL COMPONENT AIRLESS SPRAY TRAINING

Available as a standalone course for technicians

previously qualified in the use of Belzona products with

single component airless spray equipment. Training

includes the use and efficient running of a Belzona spray

application using plural component equipment.

SPIN SPRAY AND LININGS TRAINING

Available as an addition to either of the above spray

training courses. Designed for technicians qualified on using

Belzona products with single or plural component airless

spray equipment, we provide training on the use of Belzona

products with spin spray pipe lining equipment. Training

covers metering, application setup and technical aspects of

applying pipe linings using airless spin spray equipment.

Page 16: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BELZONA SPECIALISED TRAINING

VAL IDATED

advan c e d l e v e l c e r t if ic ation

BELZONASUPERWRAP II

BELZONA SUPERWRAP II INSTALLER TRAINING COURSE

This course provides the experienced

applicator with the specific theoretical

knowledge and practical skills required

to effectively apply a Belzona composite

pipe repair system compliant to ISO/ASME

standards. Trainees complete pre-requisite

modules before carrying out repairs at a

Belzona Training Centre.

*Required Pre-requisites• Minimum of 18 years of age • Two years of application experience using composite materials• Complete and pass all set online pre-requisite modules

BELZONA SUPERWRAP II SUPERVISOR TRAINING COURSE

Also in full accordance with the associated

standards, the Supervisor training course

provides the additional information and

knowledge required to supervise installations

of Belzona SuperWrap II on to Class 2 and

Class 3 type repairs. Theoretical and practical

sessions are capped off with an examination.

Full validation also requires supervision of a

Belzona SuperWrap II project. 

*Required Pre-requisites• Completion of Belzona SuperWrap II Installer Training

Course

BELZONA SUPERWRAP II DESIGNER TRAINING COURSE

Designers are trained to apply

the technical criteria associated

with piping system parameters to

create wrap designs from scratch.

The training covers the design

methodology for each defect type

and geometry.

Pre-Requisites• Attendance on an invitation only basis

Page 17: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N
Page 18: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

BESPOKE TRAINING

FREQUENTLY ASKEDQUESTIONS

TAILORED TRAINING COURSES ARE AVAILABLE ON REQUEST

We regularly carry out bespoke training courses on certain

Belzona applications. To request a tailor-made course,

please let us know what your objectives are, how many

people would like to attend as well as preferred dates.

1. WHERE CAN I SEE SCHEDULED TRAINING COURSES?

The training calendar is available via bel.belzona.com under “Training

Tools/ Upcoming Trainings”. If you don’t have access to the BEL, please

get in touch with your local representative.

2. HOW LONG DO THESE COURSES LAST?Course lengths depend on the types of course. Initial Training Seminar

typically lasts for five days, whereas “Flange Face Forming” is a half-day

course.

3. ARE ALL COURSES DELIVERED IN ENGLISH?In addition to English courses we also now offer courses in several

languages. Contact your local representative for more information.

4. HOW MUCH DOES IT COST TO ATTEND?The costs associated with attending Belzona training courses depend

on the course and the training centre. Please contact your local

representative for further information. We are also happy to offer advice

and company rates on travel and accommodation.

Page 19: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

Supporting business in the Europe and Africa, our

Harrogate HQ hosts our main manufacturing centre,

Research and Development laboratory and a state-

of-the-art training facility.

From our Miami HQ we support Latin and North

American operations. Our facility houses a

manufacturing and training centre as well as a brand

new Research and Development laboratory.

Our office in the region of Laem Chabang has

expanded into a highly developed training facility

over the years. Here we host training courses for

visitors from Asia Pacific and Middle East.

Belzona Polymerics Ltd Harrogate, UK +44 1423 567641 [email protected]

Belzona Inc Miami, Fl, USA +1 (305) 594-4994 [email protected]

Belzona Asia Pacific Chonburi, Thailand +66 38 491031 [email protected]

TRAINING CENTRES

Page 20: Polymeric Engineering Composites and Protective Coatings · BELZONA TRAINING Polymeric Engineering Composites and Protective Coatings B E L Z O N A S P E C IA L S D T R A I N I N

www.belzona.com

ISO 9001:2008Q 09335ISO 14001:2004EMS 509612

Belzona products are manufactured under an ISO 9000 Registered Quality Management System

Copyright © Belzona International Limited 2017 ZCORPTRAINING(E)12/17