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2016
PRE- FEASIBILITY REPORT
FOR EXPANSION OF THE MANUFACTURING UNIT FOR ADDING NEW
TECHNICAL GRADE PESTICIDES WITHIN EXISTING SITE.
LOCATED AT
PLOT NO. C-6,7& 8 , UPSIDC INDUSTRIAL AREA, PHASE-2,
GAJRAULA, J P NAGAR, UTTAR PRADESH
Project Proponent
M/s Best Agrochem Private Limited
Submitted to Ministry of Environment & Forests
New Delhi
EIA Consultant
EQMS India Pvt. Ltd.
304-305, RISHABH Corporate Towers,
Karkardooma Community Center, Delhi 110092
Phone: +91 11 30003200, email: [email protected]
Contents 1. Executive Summary ............................................................................................................................... 3
2. Introduction of the project ................................................................................................................... 3
3. Project Description ................................................................................................................................ 6
4. Site Analysis ........................................................................................................................................ 23
5. Baseline Environment ......................................................................................................................... 24
6. Planning brief ...................................................................................................................................... 25
7. Proposed Infrastructure ...................................................................................................................... 26
8. Rehabilitation & Resettlement (R&R) Plan ......................................................................................... 26
9. Project Schedule & Cost Estimates ..................................................................................................... 26
10. Environmental Management Plan ................................................................................................. 26
11. CSR Activities .................................................................................................................................. 29
1. Executive Summary
The agrochemicals industry is a significant industry for the Indian economy. The Indian
pesticides and insecticide industry is fourth largest in the world and the second in the Asia-
Pacific region only after China. M/s Best Crop Science LLPis a leading company engaged in
business of agrochemicals in Indian market.
M/s.Best Crop Science LLP has purchased a running Technical Pesticides Plant of M/s.Chemtura
Chemicals India Private Limited at Plot No. C-6,7& 8 , UPSIDC Industrial Area, Phase-2,
Gajraula, J P Nagar, Uttar Pradesh. The present owners are proposing to add a number of
Technical grade Pesticides to its range of products at the above site.
Existing Capacity of the Unit: 30 TPA Clodinafop-Propargyl Technical and formulations.
After Expansion and modernization Capacity : 4800 MTPA and formulation unit.
As per EIA Notification dated 14.09.2006 and as amended on 01.12.2009, the project falls in
Category „A‟, S. No. - 5(b).
Table 1.1. Project at a Glance
1. Name of the Industry M/s Best Crop Science LLP
2. Products to be manufactured&
Capacity
4,800 MTPA
3. Total Plot Area 54,891.39 sq.m
4. Water Requirement 97 KLD
5. Power Requirement 1000 kva
6. Manpower Requirement 110
7. Project cost including Environmental
controlling equipment
Rs.30 crores
8. Recurring cost/ annum for
environmental pollution control
measures
Rs.20 lacs
2. Introduction of the project
a) Identification of project
The role of the pesticides in the well-being of human race needs no emphasis. Pesticide usage
has become essential in order to maximize agriculture production and reduce public health
pestilence. The rapid changes in cropping patterns, increased fertilization and adoption of
programs for high yielding varieties have all contributed to increased use of pesticides. Further,
pest problems keep on changing with the changing environment. New physiological kinds evolve
as a result of mutations to withstand new conditions in nature. Many pest species develop
resistant strains when the same Pesticide is used far too often. The problems of pest resurgence
and secondary pest out-breaks crop up with the indiscriminate use of pesticides. These associated
problems offer a great scope for revolutionizing the use of pesticides. However, in India though
the overcall pesticide growth figures may appear impressive, the rate of consumption per hectare
of cultivated land is very low in comparison per hectare of cultivated land is very low in
comparison to other countries. India used 180 g of pesticides/ha. as against 10,790g, 1870 g and
1490 g/ha used in Japan, Europe and U.S.A. respectively. India spent just Rs. 2.15/ha. on
pesticides while Japan and U.S.A spent Rs.110/ha and Rs.35/ha respectively during the same
period. India consumed 12 gm. of pesticides per kg. of fertilizer used against 146 gm. in Japan in
and 19 gm in U.S.A in . This is one of the major factors that can be attributed to low per hectare
yields in our country since the crops and especially the high yielding varieties cannot manifest
their production potential in absence of proper pest protection. That the production potential
remains suppressed for want of protection can be exemplified by considering how in wheat, a
crop comparatively resistant to insect pestilence, we have had a “revolution” where as in paddy
which is one of the most heavily infested crops, we have had no break-through. In case of wheat,
the per hectare yield in India rose from 827 kg.to 1338 kg. Corresponding yields of paddy in
India on the other hand was 1826 kg. as against 6185 kg. 5326 kg. , 5105 kg.and 4000 kg.in
Japan, Egypt, USA and USSR respectively.
Within the country itself, there is a great imbalance between different regions with regard to the
use of pesticides. Of the total of approximately Rs.5000 million spent on pesticides in at the farm
level, south contributed for about 45 per cent of the total consumption in the rest of the country.
b) Project proponent
M/s.Best Crop Science LLPhas taken over the existing Technical Grade Pesticide manufacturing
Plant owned by M/s. ChemturaChemicals India Private Limited at Plot No. C-6,7& 8 , UPSIDC
Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh and is proposing Expansion of the
Manufacturing unit for adding New Technical Grade Pesticides within existingsite.
c) Brief Description of nature of the project
Chemtura Chemicals India Private Limitedwas a well-known company in agrochemical industry.
Now the assestsof Chemtura Chemicals India Private Limited situated at Plot No. C-6,7& 8 ,
UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh has been purchased by M/s
Best Crop Science LLP. BCSLLP Group is a well known name in agri-inputs industry over last
twentyyears. It has been working extensively with the farming community to help them raise
better and healthy crops. Through extensive research in agricultural fields, the company has
manufactured many successful products and services. This has largely helped farmers grow
healthy crops and increase their productivity.
Being established among the frontrunners in the agri-inputs Industry, BCSLLP groupproducts
portfolio consists of a wide spectrum of high quality eco-friendly pesticides, fungicides,
herbicides etc. to cater to every arena in the agricultural sector of crops (food and commercial),
horticulture and floriculture, in applications for public health, house-keeping and veterinary
treatment besides loss prevention in warehouses, depots and granaries.
BCSLLP lives to its commitment of prompt deliveries and adherence to promised delivery
agenda. The organization works hand in hand with farming community to bring innovation linear
to life, fulfilling its motto of “Serving Globe Through Agriculture”.
d) Production details and Product Specification
Manufacturing of Pesticides used for the pest control in the agriculture & public health. The raw
materials and final products are synthetic organic chemicals and will be manufactured with latest
modern technology, which will be environment friendly.
Existing Capacity of the Unit: 30 TPA Clodinafop-Propargyl Technical and formulations.
After Expansion and modernization Capacity : 4800 MTPA and formulation unit.
e) Need for the project and its importance to the country and its region
Pesticides are essential input for agriculture and the project will provide adequate availability of
the required products at cheaper rates and will also reduce the import quantities.
f) Production Gap
This would thus appear from the above that there isgap between the demand and supply of
pesticides for both public health and agriculture. The investments involved in setting up of basic
manufacturing plants as compared to formulation units if fairly high. It has been possible for
small-scale entrepreneurs to go in for formulation business but financially not possible to invest
in basic manufacturing facilities. In the country basic manufacturing are mostly with large-scale
multi-national companies and, in some cases, may be wholly owned by them. In view of the fact
that the present companies of these subsidiaries have sizeable capacities for the manufacture of
basic chemical in their own countries, they are reluctant to invest money for basic manufacture in
India. Also, these companies are reluctant to transfer technology especially when these products
are proprietary.
g) Demand Supply Gap
Since the requirement of Pesticides is increasing @ 10% to 15% every year, there is a huge gap
between the demand and supply.
h) Import vs. Indigenous production
At present more than 50% requirement is fulfilled by Import and there is urgent need to create
indigenous manufacturing facilities to provide better Quality at optimum cost.
i) Export Possibility
All the products have high potential of Export to many other countries.
j) Domestic/ Export Markets
Major part of the technical grade pesticides manufactured by BCSLLP will be for captive use
and rest will be sold to many formulators all over the country. At the same time export will be
done in the form of Technical and formulations through containers to other countries.
k) Employment generation (Direct & Indirect) due to the project
Directly 110 people will be employed in the plant after expansion / operation. Indirectly an
equivalent amount of employment will be generated, in terms of man-hour.
3. Project Description a) Type of Project
Proposed Industrial project falls under „section 5(b)‟ for Manufacturing of pesticides and their
intermediates in „Category A‟ as per EIA notification dated 14th September 2006 and its
amendment on 1st December 2009.
b) Location (map showing general location, specific location, and project boundary & project site layout) with coordinates
The satellite view of the site shown in Figure 1.1 and Plant Layout given in Figure 1.2.
Figure 1: 10 Km Google Map of Project Site
Figure 2: Plant Layout
c) Salient features of Site
The factory is located at latitude 28°49' 53.15” N and longitude 78°13'37.80” E. The proposed
project site is situated at Plot No. C - 6, 7 & 8 UPSIDC Industrial Area, Gajraula, J. P. Nagar
District of Western Uttar Pradesh. The unit is located in notified industrial Area of UPSIDC.
Topographically the area is flat terrain and the elevation of the plant site is between 204- 205 m
above Mean Sea Level.
Details of alternate sites No alternative site study needtobe carried out as the proposed project is an expansion of an
existing Technical Grade manufacturing Plantlocated in a well-developed industrial area
(UPSIDC, Gajraula). The following points are considered for proposed site selection:
Existing Plant with good infrastructure, internal roads, buildings, well-grown green-
belt, well-laid-out Fire-hydrant system etc.
Site is well connected by road and rail
Availability of sufficient land inside the existing plant
Availability of water, electricity facilities
Raw materials will be easily available
Availability of skilled and unskilled manpower
Size or magnitude of operation
Pesticides are being produced in batch process. The total plant installed capacity of 4800 TPA
(4600 TPA of listed product +200 TPA of R&D products).
Table 1.1 Product List with Capacity
LIST OF PRODUCTS
S.NO.
NAME OF PRODUCT
PRODUCTION
(MT/ANNUM)
PHYSICAL
STATE
MEANS OF STORAGE
CARCINOGENICITY LD 50(
MG/KG)
HERBICIDE 1100
1 METRIBUZIN SOLID HDPE BAGS NON CARCINOGENIC 1090-2300
2 ATRAZINE SOLID HDPE BAGS INCONCLUSIVE 3090
3 SULFOSULFURON SOLID FIBER DRUMS SUSPECTED 980
4 GLYPHOSATE SOLID HDPE BAGS NON CARCINOGENIC 5600
5 CLODINAFOP PROPAROGYL
SOLID FIBER DRUMS SUSPECTED 1392
6 PRETILACHLOR LIQUID MS-LDPE LINED
DRUMS NON CARCINOGENIC 6049
7 IMAZETHAPYR LIQUID MS-LDPE LINED
DRUMS NON CARCINOGENIC >5000
8 METSULFURON
METHYL
SOLID FIBER DRUMS NON CARCINOGENIC >5000
9 PYRAZOSULFURON
ETHYL SOLID
FIBER DRUMS NON CARCINOGENIC >5000
10 FENOXAPROP-P-
ETHYL SOLID HDPE BAGS NON CARCINOGENIC
3150-4000
11 GLUFOSINATE AMMONIUM
SOLID FIBER DRUMS NON CARCINOGENIC 1510-1660
12 CHLORIMURON SOLID FIBER DRUMS NON CARCINOGENIC 4102
ETHYL
13 BISPYRIBAC
SODIUM SOLID FIBER DRUMS NON CARCINOGENIC 2635
14 OXADIARGYL SOLID FIBER DRUMS NON CARCINOGENIC >5000
15 OXYFLUROFEN SOLID FIBER DRUMS NON CARCINOGENIC 5000
16 BUTACHLOR LIQUID MS-LDPE LINED
DRUMS SUSPECTED 2000
INSECTICIDE 2500
17 ACEPHATE SOLID HDPE BAGS NON CARCINOGENIC 866
18 THIAMETHOXAM SOLID FIBER DRUMS NON CARCINOGENIC 688
19 INDOXACARB SOLID FIBER DRUMS NON CARCINOGENIC 268
20 FIPRONIL SOLID FIBER DRUMS SUSPECTED 97
21 DIAFENTHIURON SOLID HDPE BAGS NON CARCINOGENIC >2000
22 BUPROFEZIN SOLID FIBER DRUMS NON CARCINOGENIC 2198
23 DICHLORVOS LIQUID MS-LDPE LINED
DRUMS INCONCLUSIVE 25-80
24 LAMBDA
CYHALOTHRIN SOLID FIBER DRUMS NON CARCINOGENIC 56
25 IMIDACHLOPRID SOLID FIBER DRUMS NON CARCINOGENIC 450
26 NOVALURON SOLID MS-LDPE LINED
DRUMS NON CARCINOGENIC >5000
27 BIFENTHRIN SOLID MS-LDPE LINED
DRUMS SUSPECTED 54
28 PERMETHRIN SOLID MS-LDPE LINED
DRUMS INCONCLUSIVE
430-4000
29 PROPARGITE LIQUID MS-LDPE LINED
DRUMS SUSPECTED 960
30 CHLORPYRIPHOS SOLID MS-LDPE LINED
DRUMS NON CARCINOGENIC 95-270
31 PROFENOFOS LIQUID MS-LDPE LINED
DRUMS NON CARCINOGENIC 358
32 DIFLUBENZURON SOLID FIBER DRUMS NON CARCINOGENIC 4640
33 ACETAMIPRID SOLID FIBER DRUMS NON CARCINOGENIC 330
34 DINOTEFURAN SOLID FIBER DRUMS NON CARCINOGENIC >2000
35 EMAMECTIN BENZOATE
SOLID FIBER DRUMS NON CARCINOGENIC >92
36 THIOCYCLAM
OXALTE SOLID FIBER DRUMS
NO RELEVANT DATA AVAILABLE
195
37 ETOXAZOLE SOLID FIBER DRUMS NON CARCINOGENIC >5000
38 PYMETROZINE SOLID FIBER DRUMS CARCINOGENIC 5820
39 FENPYROXIMATE SOLID FIBER DRUMS NON CARCINOGENIC 245
40 TRIAZOPHOS LIQUID MS-LDPE LINED
DRUMS NON CARCINOGENIC 66
FUNGICIDE 900
41 TRICYCLAZOLE SOLID HDPE BAGS NON CARCINOGENIC 314
42 CYMOXANIL SOLID HDPE BAGS NON CARCINOGENIC 960
43 PROPICONAZOLE LIQUID MS-LDPE LINED
DRUMS NON CARCINOGENIC 1517
44 HEXACONAZOLE SOLID FIBER DRUMS NON CARCINOGENIC 2189
45 TEBUCONAZOLE SOLID FIBER DRUMS NON CARCINOGENIC >2000
46 DIFENCONAZOLE SOLID FIBER DRUMS NON CARCINOGENIC 1453
47 METALAXYL SOLID HDPE BAGS INCONCLUSIVE 669
48 CARBOXIN SOLID FIBER DRUMS NON CARCINOGENIC 1300
49 PROPINEB SOLID HDPE BAGS NON CARCINOGENIC 3708
50 AZOXYSTROBIN SOLID FIBER DRUMS NON CARCINOGENIC >5000
51 MYCLOBUTANIL SOLID FIBER DRUMS NON CARCINOGENIC 1600
52 CARBENDIZIM SOLID HDPE BAGS CARCINOGENIC >10000
53 PYRACHLOSTROBIN SOLID FIBER DRUMS NON CARCINOGENIC 5000
54 TRIFLOXYSTROBIN SOLID FIBER DRUMS NON CARCINOGENIC >5000
55 FLUOXASTROBIN SOLID FIBER DRUMS NON CARCINOGENIC >2000
56 ISOPROTHIOLANE SOLID FIBER DRUMS NON CARCINOGENIC 1190 PLANT GROWTH
REGULATOR 100
57 ETHAPHON SOLID MS-LDPE lined
drums NON CARCINOGENIC
3400-4229
- R&D PRODUCTS 200 - -
TOTAL 4800 - -
By Product:
BYPRODUCT DETAILS
S.NO. BYPRODUCT SOURCE PRODUCT QUANTITY
Kg/DAY REMARKS
1 30% NAHSO3
SO2 FROM LAMBDA CYHALOTHRIN, TRIAZOPHOS, HEXACONAZOLE & CARBOXIN
ARE CONVERTED INTO 30% NAHSO3 SOLUTION IN
SCRUBBER
4970 TO SALE
2 30% NABr
HBR FROM PROFENOFOS, FLUOXASTROBIN AND
PROPICONAZOLE IS CONVERTED INTO 30% NABR
SOLUTION IN SCRUBBER
3040
SENT TO EXTERNAL AGENCY FOR RECOVERY OF
BROMINE
3 20% NA2CO3
CO2 FROM METRIBUZIN, GLYPHOSATE & TRIAZOPHOS IS CONVERTED INTO NA2CO3
SOLUTION IN SCRUBBER
20703 TO SALE/INHOUSE
USAGE
4 POLY ALUMINIUM
CHLORIDE BYPRODUCT IN
HEXACONAZOLE 1520 TO SALE
5 31% HCl
HCL FROM PRETILACHLOR, OXADIARGYL, LAMBDA
CYHALOTHRIN, PERMETHRIN, PROPARGITE, TRICYCLAZOLE, HEXACONAZOLE, METALYXIL,
CARBOXIN, PYRACLOSTROBIN,
TRIFLOXYSTROBIN AND PROPICONAZOLE IS
CONVERTED INTO 31% HCL SOLUTION IN SCRUBBER
6834 TO SALE/INHOUSE
USAGE
6 TRIMETHYL
AMMONIUM BROMIDE BYPRODUCT IN PROFENOFOS 540
SENT TO EXTERNAL AGENCY FOR RECOVERY OF
BROMINE
7 21% NH4OH
NH3 FROM DIAFENTHIURON, CARBENDAZIM IS
CONVERTED INTO 21% NH4OH SOLUTION INTO
SCRUBBER
2775 TO SALE/INHOUSE
USAGE
8 METHANOL BYPRODUCT IN
IMAZETHAPYR, ACETAMIPRID AND DINOTEFURON
1303 INHOUSE USAGE
9 METHYL CHLORIDE BYPRODUCT IN DICHLORVOS 1210 TO INCINERATION
10 EDC BYPRODUCT IN ETHEPHON 1075 INHOUSE USAGE
11 METHYL MERCAPTAN BYPRODUCT IN CARBENDAZIN
1456 TO INCINERATION
12 NITROGEN BYPRODUCT IN
TRIFLOXYSTROBIN 71 TO ATMOSPHERE
Project description with process details
Manufacturing Process: (Detail in Annexure)
a) Raw material required along, likely source, marketing area of final product/s, mode of transport of raw material and finished product.
Raw Materials with Storage detail
RAW MATERIALS
S.NO. NAME QUANTITY
Kg/D PHYSICAL
STATE MEANS OF STORAGE CARCINOGENICITY
1 H2SO4 3197 LIQUID ABOVE GROUND MS
TANK NON CARCINOGENIC
2 TRIAZINONE 2000 SOLID HDPE DRUMS NON CARCINOGENIC
3 DMSO4 3707 LIQUID ABOVE GROUND MS
TANK SUSPECTED
CARCINOGEN 4 SODIUM CARBONATE (NA2CO3) 5198 SOLID HDPE BAGS NON CARCINOGENIC
5 CAUSTIC LYE 4931 LIQUID ABOVE GROUND MS
TANK NON CARCINOGENIC
6 CYANURIC CHLORIDE 1810 SOLID HDPE BAGS NON CARCINOGENIC 7 MIPA 70% 810 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
8 HCl 5079 LIQUID ABOVE GROUND HDPE
TANK NON CARCINOGENIC
9 MEA 50% 870 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 10 NACl 579 SOLID HDPE BAGS NON CARCINOGENIC
11 2 ETHYL SULFONYL IMIDAZO (1, 2
-A) PYRIDINE 3 SULFONAMIDE 650 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE
12 CARBAMATE 717 SOLID HDPE BAGS NO RELEVANT DATA
AVAILABLE 13 SODIUM TUNGSTATE 25 SOLID FIBER DRUMS NON CARCINOGENIC
14 PHISPHONO METHYL
IMINODIACETIC ACID (PMIDA) 8105 SOLID HDPE BAGS NON CARCINOGENIC
15 SODIUM METABISULFITE 105 SOLID HDPE BAGS NON CARCINOGENIC 16 VANADIUM SULFATE 2 SOLID FIBER DRUMS NON CARCINOGENIC 17 H2O2 3020 LIQUID HDPE CARBUOYS NON CARCINOGENIC
18 5-CHLORO-2,3-
DIFLUOROPYRIDINE 417 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 19 K2CO3 2158 SOLID HDPE BAGS NON CARCINOGENIC
20 R(+)-2-(4-HYDROXY PHENOXY
PROPIONIC ACID 533 SOLID FIBER DRUMS NON CARCINOGENIC
21 PROPARGYL CHLORIDE 430 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 22 2,6-DEA 1150 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
23 PROPOXY ETHYL CHLORIDE 880 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 24 NaOH FLAKES 160 SOLID HDPE BAGS NON CARCINOGENIC
25 CHLOROACETYL CHLORIDE
(CAC) 1180 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
26 DIETHYL 5 ETHYL PYRIDINE DI
CARBOXYLATE 970 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
27 2 AMINO 2,3 DIMETHYL
BUTANAMIDE 603 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE 28 SODIUM ETHOXIDE 658 LIQUID HDPE DRUMS NON CARCINOGENIC
29 O-SULFOISOCYANATE METHYL
BENZOATE 633 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
30 2-AMINO-4-METHOXY-6-METHYL-
1,3,5 TRIAZINE 367 SOLID FIBER DRUMS NON CARCINOGENIC
31
ETHYL-1-METHYL-5-
SULFENAMIDE-ISOCYANATE-1H-
PYRAZOLE-4-CARBOXYLATE
(PYRAZOLE)
668 SOLID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE
32 2-AMINO-4,6-DIMETHOXY
PYRIMIDINE (PYRIMIDINE) 435 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 33 DICHLORO BENZOXAZOLE 611 SOLID FIBER DRUMS NON CARCINOGENIC
34 2-(4-HYDROXY PHENOXY)
PROPANOATE 590 SOLID FIBER DRUMS
NO RELEVANT DATA
AVAILABLE
35 N-BUTYL (3-CYANO-3- HYDROXY
PROPYL METHYL PROPINATE 850 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE
36 LIQUOR AMMONIA 4642 LIQUID ABOVE GROUND MS
TANK NO RELEVANT DATA
AVAILABLE
37 2 CARBEETHOXY BENZENE
SULFONYL ISOCYANATE 771 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE
38 2-AMINO 4-CHLORO 6-METHOXY
PYRIMIDINE (ACMP) 459 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE 39 DIHYDROXY BENZOIC ACID 360 SOLID HDPE DRUMS NON CARCINOGENIC
40 4,6 DIMETHOXY-2-(METHYL
SULFONYL) PYRIMIDINE 1020 SOLID HDPE DRUMS NON CARCINOGENIC
41 OXADIAZON 1066 SOLID HDPE DRUMS NO RELEVANT DATA
AVAILABLE 42 3-CHLOROPHENOL 431 LIQUID MS DRUMS NON CARCINOGENIC
43 CHLOROETHANE 225 GAS CYLINDER SUSPECTED
CARCINOGEN 44 HNO3 230 LIQUID HDPE DRUMS NON CARCINOGENIC
45 4-TRIFLUOROMETHYL-2-CHLORO
PHENOL SODIUM SALT 600 SOLID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 46 2,6 DIETHYL ANILINE 500 LIQUID HDPE DRUMS NON CARCINOGENIC
47 FORMALDEHYDE (PARA
FORMALDEHYDE) 100 SOLID HDPE BAGS NON CARCINOGENIC
48 DMPTC 1170 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 49 ACETIC ANHYDRIDE 826 LIQUID ABOVE GROUND SS TANK NON CARCINOGENIC
50 3-METHYL-4-NITROIMINO-
PERHYDRO-1,3,5-OXADIAZINE 1200 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE
51 2-CHLORO-5-CHLOROMETHYL
TRIAZONE 1276 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
52
METHYL-7-CHLORO-2,5-
DIHYDROIDENS[1,2-E]
OXADIAZINE-4A(3H)-
CARBOXYLATE
600 SOLID HDPE DRUMS NO RELEVANT DATA
AVAILABLE
53 METHYL(CHLOROCARBONYL)[4-
TRIFLUOROMETHOXY PHENYL]
CARBAMATE 300 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
54 1‐(2,6‐DIISOPROPYL‐4‐PHENOXYPH
ENYL) THIOUREA (DTU) 2090 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE 55 TERTIARY BUTYL AMINE (TBA) 1340 LIQUID HDPE DRUMS NON CARCINOGENIC 56 TMA-HCl 476 SOLID HDPE DRUMS NON CARCINOGENIC
57 FIPRONIL PYRAZOLE 715 SOLID FIBER DRUMS NO RELEVANT DATA
AVAILABLE
58 TRIFLUORO METHYL SULFINYL
CHLORIDE (TFMSC) 476 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
59 1-ISOPROPYL-3-TERT-BUTYL
THIOUREA 1500 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE
60 N-CHLORO METHYL-N-PHENYL
CARBAMOYL CHLORIDE 1920 SOLID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 61 AMMONIUM CARBONATE 7200 SOLID HDPE BAGS NON CARCINOGENIC 62 CHLORAL 3370 LIQUID HDPE DRUMS NON CARCINOGENIC 63 TRIMETHYL PHOSPHITE 2830 LIQUID HDPE DRUMS NON CARCINOGENIC
64 LAMBDA CYHALOTHRIC ACID
(MTH ACID) 1190 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE 65 THIONYL CHLORIDE 1374 LIQUID GI DRUMS NON CARCINOGENIC
66 METAPHENOXY BENZALDEHYDE
(MPBD) 1015 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
67 NaCN 109 SOLID HDPE DRUMS NO RELEVANT DATA
AVAILABLE 68 SODIUM HYPOCHLORITE (NaOCl) 75 SOLID HDPE DRUMS NON CARCINOGENIC
69 2 – CHLORO, 5 – CHLOROMETHYL
PYRIDINE (CCMP) 1746 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
70 N-NITROIMINOIMIDAZOLIDINE
(N-NII) 1650 SOLID HDPE BAGS NON CARCINOGENIC
71 2,6-DIFLUORO BENZOYL
ISOCYANATE 320 SOLID HDPE DRUMS NON CARCINOGENIC
72 3-CHLORO-4-(1,1,2-TRIFLUORO-2-
(TRIFLUORO METHOXY)ETHOXY)
ANILINE 792 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
73 2-METHYL 3- BIPHENYL METHYL
CHLORIDE (BPC) 500 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 74 SODIUM BICARBONATE 290 SOLID HDPE BAGS NON CARCINOGENIC
75 CYPERMETHRIC ACID CHLORIDE
(CMAC) 650 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE
76 2-(4- TERT BUTYL PHENOXY
CYCLOHEXANOL 706 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE
77 PROPARGYL ALCOHOL 160 LIQUID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE 78 TRIETHYL AMINE 183 LIQUID MS DRUMS NON CARCINOGENIC
79 O,O-DIETHYL THIOPHOSPHORYL
CHLORIDE(DETC) 4109 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
80 SODIUM SALT OF 3,5,6-
TRICHLOROPYRIDINE-2-OL 2512 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE 81 O-CHLOROPHENOL 1391 LIQUID HDPE DRUMS SUSPECTED 82 BROMINE (Br2) 2095 LIQUID GLASS BOTTLES NON CARCINOGENIC 83 TRIMETHYL AMINE 444 LIQUID MS DRUMS NON CARCINOGENIC 84 PROPYL BROMIDE 1161 LIQUID HDPE DRUMS SUSPECTED 85 CARBON DISULFIDE (CS2) 1450 LIQUID MS STORAGE TANK IN NON CARCINOGENIC
CONCRETE PIT 86 DIISOPROPYL MALONATE 700 LIQUID HDPE DRUMS NON CARCINOGENIC 87 2,6 DIFLUOROBENZAMIDE 516 SOLID HDPE DRUMS NON CARCINOGENIC 88 4 CHLOROPHENYL ISOCYANATE 560 LIQUID HDPE DRUMS NON CARCINOGENIC
89 N-CYANO METHYL ACETAAMIDE
(NCMA) 520 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
90 2-CHLORO 5-(METHYL AMINO
METHYL) PYRIDINE (CMAMP) 700 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
91 M,N,O (2,3-DIMETHYLAL
NITROSOUREA 700 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE
92 3- (AMINOMETHYL)
TETRAHYDROFURON 534 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE
93 ABAMECTIN BENZOATE 800 SOLID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE
94 TETRA METHYLETHANE -1,2-
DIAMINE (TMEDA) 350 LIQUID MS LDPE LINED DRUMS
NO RELEVANT DATA
AVAILABLE 95 ALLYL CHLOROFORMATE 140 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 96 PHENYL DICHLOROPHOSPHATE 180 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 97 DIMETHYL SULFOXIDE (DMSO) 180 LIQUID HDPE DRUMS NON CARCINOGENIC 98 85% PHOSPHORIC ACID 5 LIQUID HDPE CARBUOY NON CARCINOGENIC 99 HEPTAMETHYLDISILAZANE 580 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC 100 SODIUM BOROHYDRIDE 60 SOLID HDPE DRUMS NON CARCINOGENIC 101 ACETIC ACID 41 LIQUID HDPE DRUMS NON CARCINOGENIC 102 BENZOIC ACID 120 SOLID HDPE DRUMS NON CARCINOGENIC 103 BENSULTAP 2000 SOLID HDPE DRUMS NON CARCINOGENIC 104 SODIUM SULFIDE 365 SOLID HDPE DRUMS NON CARCINOGENIC 105 OXALIC ACID 417 SOLID HDPE BAGS NON CARCINOGENIC
106
N-(2, 6 -DIFLUOROBENZOYL) 2-
AMINO 2-(4 TERT BUTYL -2-
ETHOXY PHENYL CHLORO
ETHANE)
1150 LIQUID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE
107 3 PYRIDINE CARBOXALDEHYDE 519 LIQUID HDPE DRUMS NON CARCINOGENIC
108 1,2,4 TRIAZINE-3 (4H) 1,4 -AMINO-
5,6 -(DIHYDRO-6-METHYL) 639 SOLID FIBER DRUMS
NO RELEVANT DATA
AVAILABLE
109 1-3 DIMETHYL -5-PHENOXY
OXIME (PCDPO) 600 SOLID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE
110 TERT BUTYL -4- (CHLORO
METHYL BENZOATE) (TBCMB) 590 SOLID HDPE DRUMS NON CARCINOGENIC
111 POTASSIUM HYDROXIDE (KOH) 1153 SOLID HDPE BAGS NON CARCINOGENIC 112 FORMIC ACID 1382 LIQUID HDPE DRUMS NON CARCINOGENIC 113 CUCl 7 SOLID HDPE BAGS NON CARCINOGENIC
114 2‐AMINO‐ 4‐METHYL
BENZOTHIAZOLE (AMBT) 2400 SOLID HDPE BAGS
NO RELEVANT DATA
AVAILABLE 115 HYDRAZINE MONO HYDRATE 804 LIQUID HDPE DRUMS SUSPECTED
116 PHENYL HYDRAZINE
HYDROCHLORIDE 504 SOLID HDPE DRUMS SUSPECTED
117 UREA 280 SOLID HDPE BAGS NON CARCINOGENIC 118 SODIUM NITRITE 533 SOLID HDPE BAGS NON CARCINOGENIC
119 1-CYANO ACETYL 3 ETHYL UREA 834 SOLID HDPE BAGS NO RELEVANT DATA
AVAILABLE
120 META DICHLORO BENZENE
(MDCB) 1405 LIQUID MS DRUMS NON CARCINOGENIC
121 ACETYL CHLORIDE 375 LIQUID HDPE DRUMS NON CARCINOGENIC 122 1, 2 PENTANE DIOL 535 SOLID HDPE DRUMS NON CARCINOGENIC 123 1,2,4 TRIAZOLE 1466 SOLID HDPE BAGS NON CARCINOGENIC
124 1-(4-CHLOROPHENYL) 4-4-
DIMETHYL-3-PENTANOATE 675 SOLID HDPE BAGS NON CARCINOGENIC
125 SODIUM METHOXIDE 162 SOLID HDPE BAGS NO RELEVANT DATA
AVAILABLE
126 DIMETHYL SULFIDE (DMS) 186 LIQUID MS TANK NO RELEVANT DATA
AVAILABLE
127 BROMOKETAL 1833 SOLID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE
128 N-(2,6-DIMETHYL PHENYL)
ALANINE-METHYL ESTER 754 SOLID HDPE BAGS NON CARCINOGENIC
129 METHOXY ACETYL CHLORIDE 400 LIQUID HDPE DRUMS NON CARCINOGENIC 130 ACETOACETANILIDE 1506 SOLID HDPE DRUMS NON CARCINOGENIC 131 SULFURYL CHLORIDE (SO2Cl2) 1183 LIQUID HDPE DRUMS NON CARCINOGENIC 132 2-MERCAPTOETHANOL 610 LIQUID HDPE DRUMS NON CARCINOGENIC 133 DIAMINO PROPANE 570 LIQUID HDPE DRUMS NON CARCINOGENIC 134 ZINC SULFATE 2320 SOLID HDPE BAGS NON CARCINOGENIC
135
METHYL-3-METHOXY-2-2-6-
CHLOROPYRIMIDINE-4-4-IYL-
OXYPHENYL- ACRYLATE
(MMCPOA)
880 LIQUID MS LDPE LINED DRUMS NON CARCINOGENIC
136 2 CYANO PHENOL 327 SOLID HDPE BAGS NON CARCINOGENIC 137 CUCl2 11 SOLID HDPE BAGS NON CARCINOGENIC 138 4 CHLOROPHENYL ACETONITRILE 600 SOLID HDPE DRUMS NON CARCINOGENIC 139 N-BUTYL BROMIDE 550 LIQUID HDPE DRUMS NON CARCINOGENIC 140 DIBROMOMETHANE 700 LIQUID HDPE DRUMS NON CARCINOGENIC 141 THIOUREA 760 SOLID HDPE BAGS SUSPECTED 142 METHYL CHLOROFORMATE 500 LIQUID HDPE DRUMS NON CARCINOGENIC
143 O-POHENYLENE DIAMINE 573 SOLID HDPE BAGS SUSPECTED
CARCINOGEN 144 1,4 DICHLORO BENZENE 425 SOLID HDPE DRUMS SUSPECTED
145 3 CHLORO PYRAZOLE 275 SOLID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE 146 2 CHLORO BENZYL ALCOHOL 370 SOLID HDPE DRUMS NON CARCINOGENIC
147 N METHOXY CARBAMATE 270 LIQUID HDPE DRUMS NO RELEVANT DATA
AVAILABLE 148 2-METHYL ANILINE 275 LIQUID HDPE DRUMS SUSPECTED
149 GLYOXYLIC ACID METHYL ESTER
OXIME 260 LIQUID HDPE DRUMS
NO RELEVANT DATA
AVAILABLE 150 CHLORINE 191 GAS TONNERS NON CARCINOGENIC
151 OXIDAMIDE 521 SOLID HDPE DRUMS NO RELEVANT DATA
AVAILABLE
152 2 HYDROXY PHENACYL BROMIDE 450 SOLID HDPE DRUMS NO RELEVANT DATA
AVAILABLE
153 METHOXY AMINE 100 LIQUID HDPE DRUMS NO RELEVANT DATA
AVAILABLE 154 POTASSIUM TERT BUTOXIDE 233 SOLID PAPER DRUMS NON CARCINOGENIC
155 TERT BUTYL NITRATE 215 LIQUID MS LDPE LINED DRUMS NO RELEVANT DATA
AVAILABLE
156 ETHYLENE OXIDE (EPOXY
ETHANE) 917 LIQUID MS TANK SUSPECTED
157 TRIFLUORO PYRIMIDINE 345 LIQUID HDPE DRUMS NO RELEVANT DATA
AVAILABLE
158 PCl3 855 LIQUID ABOVE GROUND MS
LEAD-BONDED TANK NON CARCINOGENIC
159 AMMONIA GAS 423 GAS CYLINDERS NON CARCINOGENIC 160 ALUMINIUM CHLORIDE 1662 SOLID HDPE DRUMS NON CARCINOGENIC
Mode of transportation:Mainly by Road as the project side is well connected to the SH-51
b) Resource optimization/ recycling and reuse envisaged in the product
All the solvents used will be recovered and recycled for all products. Energy efficient equipment
will be installed at all locations. Wastewater will also be reused after proper treatment. There
will be no discharge from the site.
c) Availability of water its source, Energy/ power requirement and source should be given
a. Water requirement:
Proposed Fresh Water Consumption:97.00 KLD
Source:Bore well
b. Power requirement
The total power requirement for the project will be as follows:
Table 1.3. Power Requirement
Power Requirement
Existing connection 250 KVA
Additional requirement 750 KVA
DG Sets:
Existing 380 KVA
Addition proposed 500 KVA
The power requirement of the proposed project will be met with the power supply from UPPCL
c. Steam 2 TPH capacity boiler, in addition to one existing Boiler of 0.850 TPH capacity, will be installed
with fuel consumption 3.5tonsbriquettes/ 2.7 KLD of F.O per day.
d. Fuel Requirement
The following fuel will be used as mentioned below. The mode of Transport of Fuel to Site will
be Trucks by road.
Table 1.4 Fuel Requirements
Fuel Requirement
Agro waste, Briquettes / F.O 3.5 TPD / 2.7 KLD
HSD 200 LPH
LDO 200 LPD
e. Manpower Requirement
The total manpower requirement is mentioned below:
Table 1.5 Manpower Requirements
S. No. Details Manpower Requirement
1. Plant Head 1
2. Production Manager 2
3. Store Incharge/keeper 3
4. Quality Incharge 1
5. Lab Chemists 4
6. Lab Attendants 4
7. Plant Supervisors 8
8. Skilled Labour 42
9. Guards 10
10. Peon 2
11. Accounts 4
12. Data Entry operators 2
13. Unskilled Labour 21
14. Maintenance Staff 6
Total 110
d) Quantity of wastes to be generated (liquid & solid) and scheme for their management / disposal
a. Solid Wastes The lists of the waste generated in the proposed project are as follows:
Table 1.7 Types of Waste generation
HAZARDOUS WASTE DETAILS
S.NO. PRODUCT QUANTITY/DAY
(IN KG.) HAZARDOUS WASTE TYPE
1 SULFOSULFURON 576 RESIDUE
2 IMAZETHAPYR 220 RESIDUE
3 PYRAZOSULFURON
ETHYL 80 RESIDUE
4 CHLORIMURON 210 RESIDUE
5 BISPYRIBAC SODIUM 650 RESIDUE
6 THIAMETHOXAM 700 RESIDUE
7 BUPROFEZIN 120 RESIDUE
8 IMIDACLOPRID 242 RESIDUE
9 NOVALURON 8 RESIDUE
10 ACETAMIPRID 77 RESIDUE
11 FENPYROXIMATE 365 INORGANIC
SALTS
12 DIFLUBENZURON 76 RESIDUE
13 AZOXYSTROBIN 120 INORGANIC
SALTS
14 PYRACLOSTROBIN 24 RESIDUE
15 TRIFLOXYSTROBIN 21 RESIDUE
16 FLUXASTROBIN 18 RESIDUE
17 PROPICONAZOLE 765 RESIDUE
All of the Hazardous wastes will be disposed off as per guidance of State Pollution Control
Board, Uttar PradeshAll the necessary measures will be taken as per the MSIHC Rule 1989
&Hazardous Waste (Management & Handling) Rules, 1989, The Hazardous Wastes
(Management, Handling and Trans-boundary Movement) Rules, 2008& Rules thereafter and
these will be strictly followed with.Solid wastes will be sent for disposal to authorized TSDF
site.
b. Quantity of Effluent generated and its end use
Total 99 KLD to be treated in ETP followed by RO and 85 KLD to be processed in MEE
DETAILS OF WATER USAGE AND WASTE WATER GENERATION
S. No.
Area of Consumption
Fresh Water
Quantity, KLD
Water Recycled,
KLD
Waste Water
Generation, KLD
Remarks
1 PROCESS 53 - 66 To MEE (Primary Treatment
followed by MEE)
2 Domestic 6 - 5 To ETP via STP (Final treatment)
3 Gardening 8 - - -
4 DM Plant 9 10* 1 * Impure Steam Condensate
recycled to DM Plant
4.1 Boiler - 54** 2 ** Pure Steam Condensate recycled
to BOILER
5 Cooling Tower 16 79# 5 # Permeate from RO Plant recycled
6 RO Reject - - 19 To MEE
7 Floor Washing 5 - 5 To ETP (Final treatment)
8 MEE Condensate - - 81 KLD To ETP (Final treatment)
9 Less MEE & ETP Residue to TSDF
-5
10 TOTAL 97 - 98.0 Total 99 KLD to be treated in ETP followed by RO and 85 KLD to be
processed in MEE
4. Site Analysis a) Connectivity
S.N. Particulars Description
1 Location Plot No. C-6,7& 8 UPSIDC Industrial Area
Gajraula, J P Nagar, Uttar Pradesh
2 Nearest Populated Area Gajraula Town (4 km – E)
3 Nearest Highway SH-51 at a distance of 800 m(N).
4 Nearest Railway Station Gajraula 4.0km
5 Nearest Airport Indira Gandhi International Airport – 165
km
6 Nearest Forest No Protected Forest
7 Recorded Sensitive Places There is no sensitive area in the study area.
8 Historical Places There is no historical area in the study area.
9 Location of National Parks/ Wildlife
Sanctuary within 10 Km radius of the
project site
There are no National Parks/ Wildlife
Sanctuary in the study area.
b) Land Form, land use and Land ownership
Proposed project is located at latitude 28°49' 53.15” N and longitude 78°13'37.80” E. The
proposed project site is situated at Plot No. C - 6, 7 & 8 UPSIDC Industrial Area, Gajraula, J. P.
Nagar District of Western Uttar Pradesh. The unit is located in notified industrial Area of
UPSIDC. The copy of notification of UP State Government notifying this industrial Area is
given in Annexure I.
a) Topography
Topographically the area is flat terrain and the elevation of the plant site is between 204- 205 m
above Mean Sea Level.
5. Baseline Environment b) Soil classification
General Characteristics of the Soil in the District
Older Flood Plain
Older flood plain of river Ramganga can be delineated extending to few kilometres. Locally it is
known as Khadar. The zone is characterized by presence of fluvial land from such as meander
scars, cut off meanders forming water bodies and pale channels. The sediments are fine grained
sand and silt with thin clay horizons. The zone can be separated from older alluvium by presence
of natural levee, sand dunes and abrupt change in slope.
Older Alluvium
It occupies the entire upland or interfluves area between the major drainage Ramganga and Kosi
and Sot &Ramganga. The soils are silty, clayey and sandy in varying proportions. The older
alluvium can be differentiated into following geomorphic units:
Sandy Tract and
Central Upland Plain of Interfluves Area
Sandy Tract
These are occurring very close to old flood plain of Ramganga. This unit corresponds to Bhur of
physiographic unit. This unit is characterized by absence of drainage ways, indication of high
permeability, as coarse sand exists.
Central Upland Plain or Interfluves Area
The unit occupies the central part as well as eastern part of the district and is characterised by
presence of well drainage ways namely Ganga & Sot. The soils are clayey through at place these
are sandy. Back swamp deposits can also be seen in this zone.
c) Climatic data from secondary source The average annual rainfall is 967.3 mm. The climate is sub-humid and it is characterized by hot
summer, a bracing cold season and general dryness except in the south-west monsoon season.
About 86% of rainfall takes place from June to September. During monsoon surplus water is
available for deep percolation to ground water. There is meteorological observatory in the record
of Bareilly, which may be taken as representative meteorological condition. May and early part
of June form the hottest part of the year. In May, the mean daily maximum temperature is about
400C and mean daily minimum temperature about 25
0C and maximum temperature raises upto
over 450C. With the advancement of the monsoon in June there is an appreciable drop in day
temperature. January is generally the coldest month with mean daily maximum temperature at
about 210C and the mean daily minimum is about 8
0C. The mean monthly maximum temperature
is 29.40C and means monthly minimum temperature is 12
0C.
The air is very humid during south-west monsoon season and the rest of the period the humidity
is comparatively less. The mean monthly relative humidity is 69% and mean monthly evening
relative humidity is 51%. Winds are generally light with a little strengthening in the summer and
monsoon seasons. The mean wind velocity is 5.1 Kmph Potential evapo-transpiration is 1402.8
mm.
d) Social infrastructure available Project site is well connected with SH-51 (800 m-N) and basic facilities like hospital, school etc.
are present in the area.
6. Planning brief (i) Planning concept (type of industries,
facilities, transportation etc) Town
and Country Planning/Development
authority Classification.
The proposed plant will come under medium
scale industry well connected with all public
transport facilities. Proposed Plant located at Plot
No. C-6,7& 8 , UPSIDC Industrial Area, Phase-2,
Gajraula, J P Nagar, Uttar Pradesh.
(ii) Land use planning (breakup along
with the green belt etc).
Total Land :54,891.39 M2
Total covered area: 11,485.51 M2
Vacant area: 24,205.88 M2
Green-belt area: 19,200 M2(>33%) Already
existing.
(iii) Assessment of infrastructure
Demand (Physical & Social).
Will be developed as per requirement.
(iv) Amenities/Facilities. Will be developed as per requirement.
7. Proposed Infrastructure (i) Total Area 54891.39 M
2
(ii) Green Belt. 19,200 M2 Already existing
(iii) Social Infrastructure. None
(iv) Connectivity (traffic and Transportation
Road/Rail/Metro/Water ways etc)
Nearest connectivity SH-51 at a distance of
800 m (N).
(v) Process / Drinking Water Management
(Source & Supply of water) Total water requirement of 97 KLD
Source: Bore well
(vi) Industrial Waste Management. Industrial Waste will be sent to waste
management facility.
(vii) Solid Waste Management. Solid waste will be sent to TSDF sitefor safe
disposal
(viii) Power Requirement & Supply / source.
8. Rehabilitation & Resettlement (R&R) Plan Not Applicable
9. Project Schedule & Cost Estimates a) Project Cost Estimation
The estimated cost of the proposed Project with environmental control measures is ~Rs. 30.0
crore.
b) Recurring Cost The estimated recurring cost is Rs. 20 lac/annum.
c) Project Implementation Schedule The construction and production from new plant may start after the approval.
Public liability insurance plan policy will be obtained for suitable amount. On site & off site
emergency plans will be prepared and enforced by continuous training to all concern.
10. Environmental Management Plan a) Air Pollution Control Gaseous emission from fuel burning, consist of common pollutants like SO2, NO2, and
PM would be discharged into atmosphere through Stack of suitable height.
Green belt will be developed covering >33% of the total project area, around the plant
boundary as dust preventive barrier.
Odor Control System: All the vents of the batch tanks and solvents are connected to
scrubber to absorb any pollutant / odor producing gases and chemicals. Green belt around
the plant boundary will absorb the odor to some extent.
The operation of centrifuging/ filter will be done in closed equipment to avoid any vapors
coming out in the local atmosphere. The vents of centrifuges / filters will be connected to
scrubbers.
The drying of the product is done in a closed type continuous Fluidized Bed dryer/ANFD
to avoid the exposure of any chemicals to human being.
Volatile organic solvents are carefully handled in a closed system, thereby preventing any
discharge of these chemicals into the air.
Process emission quality will be maintained as per the following standards:
NH3 < 175 mg/NM3
HCl <20 mg/NM3
SO2 <40 mg/NM3
Cl2 <9 mg/NM3
Adequate systems shall be provided to capture the emissions from process plants &
maintain the emission quality as per recommended guidelines with vent gasscrubber
systemhaving acid &caustic solution, before venting it in to the atmosphere.
Table 1.11 Name of Equipment
Air Pollution Control Measures S.
No
.
Stack
Attache
d to
Fuel Used Quantity of
Fuel APCM
Expected
Pollutant
s
Efficienc
y of
APCE
Stack
Height(m
)
Flue Gas Stacks
1 Boilers
Agrowaste
briquettes
(as per
availability)
3.5 tons 30 M PM, SO2
&NOx - 35
2
Thermic
Fluid
Heater
LDO 200 Lit/day 30 M PM, SO2
&NOx - 30
3 DG Sets HSD 200Ltr/day
Adequat
e Stack
Ht.
PM, SO2
&NOx - 15
Process Stacks / Vents
1
Process
Reactor –
Vents
(24 Nos.
combine
d into 1)
Acid
Scrubber HCl, HBr,
NH3,
NOx&
HC
99.5 %
35 Gas
Scrubber 99.5 %
Gas
Scrubber 99.5 %
All the above mentioned air pollution control measures shall be practiced to minimize air
pollution in and around plant.
b) Waste Water Management 97 KLD of fresh water will be required while the industrial waste water generated (~ 99
KLD) will be treated in the Effluent Treatment Plant ETP/MEE.After treatment (~79 KLD)
will be recycled back in the cooling tower.The domestic waste water will be treated in STP
and later on sent to ETP.
c) Noise Environment Installation of the plant machinery will be done after- due consideration to design noise
levels and noise mitigation measures.
The green belt developed helps in reducing noise levels generated due to plant operations.
There will be no major sources of industrial noise; minor noise generated from the
industrial operations will be controlled by proper maintenance.
Proper mitigation measures will be taken in addition to above for the reduction of noise
levels i.e. use of acoustic enclosures and providing personal protective equipment etc. to
the workers.
Periodical monitoring for noise will be carried out on regular basis.
Proper maintenance, oiling and greasing of machines at regular intervals will be done to
minimize generation of noise at source.
The D.G. sets will be provided with acoustic enclosures.
d) Solid Waste Management Minor quantities of construction waste will be generated in the form of packaging
material and construction waste. Proper care will be taken for handling and reduction of
the solid waste generated during construction phase.
During the operation phase the solid waste is being generated in the form of ETP sludge,
MEE residue etc. will be sent to TSDF site approved by UPPCB. The membership for
disposal of solid waste will be obtained from CPCB authorized TSDF agency.
The solid waste informs of drums & barrels will be sent to approvedagencies.
e) Green Belt Development/Plantation Green belt developed in and around the project site will help in to attenuate the pollution level.
Out of the total plant area of 54891.39 Sq. M,Approx. ~ 19200 Sq.M (>33%)land has been
already developed as green belt. Green belt developed as per Central Pollution Control Board
(CPCB) Norms. The Avenue plantation will give priority to native species, and the periphery
will be devoted to generation of green belt area.
Green belt development in and around the project site will help in to attenuate the
pollution level.
Native species will be given priority for Avenue plantation.
The periphery will be devoted to generation of green belt area.
f) Hazardous Waste Management
HAZARDOUS WASTES CATEGORY AS PER HAZARDOUS WASTE THE HAZARDOUS
WASTES (MANAGEMENT, HANDLING AND TRANSBOUNDARY MOVEMENT)
RULES, 2008
(As specified under hazardous wastes / management handling rules 1989) amendment rule 2003.
Process wastes/ residue
Chemical sludge containing residue insecticides
Date expired and off-specification insecticides
All above waste are will be collected and stored at separate identified place and suitably disposed
off to authorized agencies.
11. CSR Activities
The project activity and the management will support the local Panchayat by providing of
assistance for the development of public amenities in the region and will help in improving the
overall infrastructure status of the area. Thus the proposed project of BCSLLP will prove
beneficial to the local economy and society and will not lead to any adverse impact on the
environment.
