PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0...PRE FEASIBILITY REPORT FOR Proposed Expansion of Bulk Drug & Intermediate Manufacturing Unit OF M/S

PRE FEASIBILITY REPORT FOR

Proposed Expansion of Bulk Drug & Intermediate Manufacturing Unit

OF

M/S. Veer-Chemie & Aromatics (P) LIMITED

AT

Plot No: A-4, Co-Operative Industrial Estate, Balanagar, Rangareddy, Telangana State

BY

M/S. Veer-Chemie & Aromatics (P) LIMITED

Plot No: A-4, Co-Operative Industrial Estate, Balanagar, Rangareddy, Telangana State

March, 2015

Contents

S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of The Proposed Project 2 2.1 Project Proponent 2 2.2 Brief description of nature of the project. 2

2.3 Need for the project and its importance to the country and or region 2 -3

2.4 Demand-Supply Gap. 3

2.5 Employment Generation(Direct and Indirect) due to the project 3

3.0 Project description 4 – 6 3.1 Products and Production Capacity 7 3.2 Raw materials required and Quantities 7 3.3 Manufacturing Process 7 – 8 3.4 Resource – Utilize and Recycling 8

3.4.1 Water 9

3.4.2 Power Requirement 9 3.4.3 Fuel Requirement 9 3.5 Quantity of wastes to be generated 9

3.5.1 Waste Water Generation and utilization 9 3.5.2 Solid waste generation and Disposal 10

3.6 Schematic representations of the feasibility drawing which give information of EIA purpose. 10

4.0 Site Analysis 11 4.1 Connectivity 11 4.2 Land Form, Land use and Land ownership. 11 4.3 Existing Infrastructure 11 4.4 Soil classification 11 4.5 Climatic data from secondary sources. 11 4.6 Social Infrastructure available. 11 5.0 Planning brief 11 6.0 Proposed infrastructure 12 6.1 Industrial Area 12 6.2 Residential Area 12 6.3 Green Belt: 12 6.4 Social Infrastructure 12 6.5 Water management 12

6.6 Sewerage System 13 6.7 Industrial Waste Management 13 7.0 Rehabilitation and Resettlement (R&R) Plan 13 8.0 Project Schedule and Cost estimates 13 9.0 Analysis of project 13

LIST OF TABLES

Table No Description Page no. 2.1 Total Employment 3 3.1 Proposed Products and Quantities 7 3.2 Water Requirement Details 9 3.3 Wastewater generation and Treatment Method 9 3.3 Solid waste generation and Disposal 10 8.1 Project Cost 13

LIST OF FIGURES

Figure No Description Page no. 1.1 Location Map 5 1.2 Google Earth Map Showing Veer- Chemie & Aromatics

(P) Limited 6

LIST OF FLOW CHART

Flow Chart No Description Page no. 3.1 Generalized Flow Chart for Bulk Drug

Manufacturing 8

PRE FEASIBILITY REPORT

M/s. Veer- Chemie & Aromatics (P) Limited Page 1

1.0 EXECUTIVE SUMMARY M/s.Veer- Chemie (P) Limited was incorporated in 1972 and is a leading manufacturer

of bulk drugs and intermediates and one of the world's largest producer of Vitamin B3.

S. No Parameter Description

1 Project Location Plot No; A-4, Co-op Ind. Estate, Balanagar,

Hyderabad, Telangana State

2 Category of Project as per EIA Notification & Amendments

5(f) “B”

3 Project cost 01.00 Crores for expansion

4 Plot area 6870 Sq.Mts

5 Proposed Products Existing : 56.00 Tonns /Month

Proposed :375.00 Tonns /Month

6 Resources

(I)Electricity Requirement 600 KVA

Source of electricity SPDCL

D. G. Sets Existing : 125 KVA (Continued )

62.50 KVA (Continued )

Proposed : 200 KVA

(II)Water consumption

Existing : 10 KLD

Proposed : 147.55 KLD

Source of water IDA water Supply

Waste water generation 102.36 KLD

Mode of disposal Zero Liquid Discharge System

(III)Boiler Existing : 2.0 TPH Coal fired Boiler (Continued) : 2,00,000 kcal/hr. Thermo pack Boiler (Continued)

(V)Fuel Coal – 5.43 MT / Day

7 Solid waste generation Mentioned in Para 3.3 of report

8 Nearest Highway National Highway 9 – 1.5 KM

(Hyderabad – Solapur Road (Mumbai Highway ))

9 Nearest Railway Station Begumpet Railway Station –3.1 KMs

10 Nearest Air Port Rajiv Gandhi International Airport - 26.0 KMs



2.0 INTRODUCTION OF THE PROJECT

The objective of this pre- feasibility study is to provide information for the proposed

expansion of Bulk Drug and Intermediate Manufacturing unit of M/s. Veer- Chemie &

Aromatics (P) Limited at Plot No: A-4, Co-op Ind. Estate, Balanagar, Hyderabad,

Telangana State.

2.1 Project Proponent M/s. Veer- Chemie & Aromatics (P) Limited was incorporated in 1972 for the

purpose of establishing Bulk drugs (APIs) and Intermediates manufacturing unit and

promoted by Mr. Ranveer P V, Managing Director aged 67 years and he has 35

years of sound exposure in Bulk Drug industry. At present he is associated with M/s.

Rasula Pharmaceuticals & Fine Chemicals as a Director, M/s. Island Veer Chemie

Private Limited as a President and M/s. Century Fiber Plates Private Limited as a

Director.

Mr. P. Lakshmana Rao is Director of the company and aged 67 years and he has

35 years of sound exposure in Bulk Drug industry. At present he is associated with

M/s. Rasula Pharmaceuticals & Fine Chemicals as a Director, M/s. Island Veer

Chemie Private Limited as a Director – Technical and M/s. Vinayaka Metal Fabs as a

Partner.

Mr. Anupveer Poddatoori is Director of the company and He has completed his MS

in Chemical Engineering in the year 2001 from ILLINOIS INSTITUTE OF TECHNOLOGY, Chicago University. He has about 14 years of experience in drug

manufacturing industries and has sound knowledge in R& D activities.

2.2 Brief description of nature of the project.

Veer Chemie is a leading manufacturer of bulk drugs and intermediates and one of

the world's largest producer of Vitamin B3 We serve customers across continents

including the USA, Europe, South America, Canada and the Asia Pacific.

2.3 Need for the project and its importance to the country and or region

India's pharmaceutical industry is now the third largest in the world in terms of

volume and 14th in terms of value. Being a ‘Life Saving Drug’, there is a huge

demand and potential of marketing in Gujarat, India and around the world.



In fact, bulk drugs/ API’s are normally not used in their basic form, so the demand for

basic drugs emanates from formulation industries manufacturing medicines in

various forms. As medicines are highly consumed in all seasons, there are

thousands of companies in India, which are manufacturing tablets, capsules &

syrups of the proposed products. In India, it is highly demanded in the states like

Andhra Pradesh, Gujrat, Uttarakhand, Punjab, Haryana, Uttar Pradesh, Tamilnadu,

Maharashtra, West Bengal, etc. These states are the hub of the Pharmaceuticals

markets.

Looking the anticipated demand of healthcare sector in domestic as well as global

market and growing volume of pharmaceuticals industry, the proposed project to

manufacture Pharmaceutical Bulk Drugs and & Drugs Intermediates, have no doubt

for the guarantee of the product and its acceptability in the local and international

market.

There is huge demand for Export in countries like Sri Lanka, Iran, Bangladesh,

Pakistan, Bhutan, Vietnam, Africa, Nigeria, Singapore, Malaysia, Jordan etc

2.4 Demand-Supply Gap. There is a quite considerable gap between supply and demand for bulk drugs and

intermediates. Very few players are in the market who can offer continuous supply.

The company wants to bridge this gap between demand and supply by expanding

the production capacity and thereby, making good business. Company's marketing

edge comes from its direct and close contact with the customers. Their products are

major strength of their customers. Each stage of their product is been monitored

/checked for their quality to ensure quality product reaches their customer. They plan

to launch new products every year to satisfy the need of their customers as per the

market demand.

2.5 Employment Generation (Direct and Indirect) due to the project

Additional employment generation due to the proposed expansion if about 15

permanent and contractual employees. Apart from this there will be significant non

estimated employment generation at the supplier firms and service industry providing

services to the company. Company shall be giving preference to people from

economically weaker sections for employment in various semi-skilled/unskilled jobs



thereby contributing to their up liftment. The details of total employment in this unit

shown in below Table2.1.

TABLE 2.1: TOTAL EMPLOYMENT

Particulars No. of employees Functional Area

Key managerial

staff

2 Finance, Marketing, Production,

Quality control, R&D, Logistics etc.

Administration 4 Office work

Skilled and semi

skilled

9 Production Process, Maintenance,

stores, Safety.& Un skilled workers

Total 15

3.0 Project Description

M/s. Veer- Chemie & Aromatics (P) Limited proposes expansion of existing bulk drug

and intermediate manufacturing at Plot No; A-4, Co-op Ind. Estate, Balanagar,

Hyderabad, Telangana State. The present expansion proposal is to produce bulk drug

and Intermediates of 375.00 Tonns/Month

The Location map is shown at Figure -3.1 and Google earth map showing M/s.

Veer- Chemie & Aromatics (P) Limited is shown at Figure -3.2.

The site central coordinates are Latitude: 17°27'51.24"N

Longitude: 78°26'47.09"E

There are no archaeological, historical sites located nearby. Therefore, the project

site does not offer any negative impact on the local area, but rather has a positive

impact on socio economic conditions of the habitants around it.

The unit is 1.5 Kms away from National Highway 9 (Hyderabad – Solapur Road

(Mumbai Highway)) and 3.1 Kms from Railway Station at Begumpet.



FIGURE 1.1: LOCATION MAP M/s. Veer- Chemie & Aromatics (P) Limited

Plot No; A-4, Co-op Ind. Estate, Balanagar, Hyderabad, Telangana State



FIGURE 1.2: GOOGLE EARTH MAP SHOWING M/S. VEER- CHEMIE & AROMATICS (P) LIMITED



3.1 Products and Production Capacity

M/s. Veer- Chemie & Aromatics Private Limited is proposing to produce below

mentioned products and the list of existing and proposed products are shown in

Table3.1 & Table 3.2.

Table3.1: Existing Products and Quantities

S. No Product Name Quantity In Kg/Month

Quantity In Kg/Day

1 Niacinamide 25000.00 833.33 2 Niacin & its derivatives 25000.00 833.33 3 Isoniazid 6000.00 200.00

56000.00 1866.67

Table3.2: Proposed Products and Quantities

S. No Product Name

Quantity In MT/Month

Quantity In MT/Day

Group-A 1 Isonicotinic acid 325.00 10.83 2 Nicotinic acid 325.00 10.83 3 Niacinamide 325.00 10.83

Total (Sum of any one or all products 325.00 10.83 Group-B

1 Benzyl Nicotinate 50.00 1.67 2 Ethyl Isonicotinate 50.00 1.67 3 Ethyl Nicotinate 50.00 1.67 4 Hexyl Nicotinate 50.00 1.67 5 Methyl Isonicotinic acid 50.00 1.67 6 Methyl Nicotinate 50.00 1.67 7 Methyl-6-Methyl Nicotinate 50.00 1.67 8 Myristyl nicotinate 50.00 1.67

Total (Sum of any one or all products 50.00 1.67 Total Sum of (Group-A + Group-B) 375.00 12.50

3.2 Raw materials required and Quantities

All the raw materials required for manufacturing of above products will be sourced

from local market. The products wise required raw materials and quantities are

enclosed in the annexure.

3.3 Manufacturing Process

The manufacturing process of bulk drugs consists of chemical synthesis extending

to stages of processing involving different type of chemical reactions. The



generalized Flow chart for bulk drug manufacturing is shown in Flow chart 3.1.

FLOW CHART 3.1: GENERALIZED FLOW CHART FOR MANUFACTURING OF

DRUG

3.4 Resource – Utilize & Recycling 3.4.1 Water Water requirement of the project for domestic and industrial activity during operation

phase will be 147.55 KLD. The water requirement will be met through ground water.

The detailed water requirement shown in below Table3.3. Table 3.3: WATER REQUIREMENT DETAILS

S. No. Purpose Water Input In KLD

1 Process & washings (50.5 KLD) +DM water Regeneration(5.05KLD) 55.55

2 Boiler make up 12.00 3 Cooling tower make up 64.00 4 Domestic 5.00 5 Scrubbing system 6.00 6 Gardening 5.00

Total 147.55



3.4.2 Power Requirement

Power requirement of proposed project will be made available through SPDCL. The

total power requirement will be 600 KVA for proposed unit.

In addition to the existing 125 KVA DG Set & 62.5 KVA DG Set, Additionally 200

KVA DG Set will be installed to meet the emergency power requirement of the plant.

3.4.3 Fuel Requirement

M/s. Veer- Chemie & Aromatics (P) Limited will continue the Existing 2 TPH Coal fired

boilers and 2 Lac. K.Cals/Hr Thermic Fluid Heater. Total fuel requirement will be

around 5.43 TPD. Coal is procured form local sources. 3.5 Quantity of wastes to be generated 3.5.1 Waste Water Generation and utilization Total effluent generated in the project is 102.36 KLD. The process waste water from

Process, floor Washes, scrubbers, QC and R&D are evaporated in MEE with stripper

and ATFD after neutralization. The condensate from MEE and ATFD will be

collected and treated in effluents treatment plant along with effluents from utilities

followed by RO. RO rejects will be send back to MEE and RO Permeate will be re-

used back.

To treat the sewage generated due to domestic activities will be disposed through

septic tank following by soak pit.

Table3.4: Wastewater generation and Treatment Method

S. No

Purpose HTDS In KLD

LTDS In KLD

Effluent In KLD

Disposal Method

1 Process & Washings (72.31 )+ DM water Regeneration (5.05)

22.94 54.42 77.36 HTDS Effluent sent to ETP with MEE system. LTDS effluents treated in ETP-RO Rejects to MEE system and RO permeate to reuse, Condensate from MEE to reuse and MEE residue to AFTD.

2 Boiler Blow down 2.00 0.00 2.00

3 Cooling towers Blow down 13.00 0.00 13.00

4

Scrubbing system

6.00 0.00 6.00

5 Domestic 0.00 4.00 4.00 Septic tank followed by Soak pit

Total 43.94 58.42 102.36



3.5.2Solid waste generation and Disposal The types of Hazardous and non Hazardous wastes generated from the project,

method of disposal is shown in below table3.5.

Table 3.5: Solid waste & Hazardous Waste Generation and Disposal

S. No

Description Quantity In Kg/Day

Method Of Disposal

Solid waste 1 Organic Solid Waste 6306.00 Sent to Cement Industries 2 Inorganic solid waste 12257.00 Sent to TSDF 3 Spent Carbon 98.00 Sent to Cement Industries 4 ETP Sludge 200.00 Sent to TSDF 5 MEE salts 2872.00 Sent to TSDF 6 Solvent distillation Residue 204.00 Sent to Cement Industries

Hazardous Waste 1 Waste Oils & Grease 1000

Ltrs/Annum SPPCB Authorized Agencies for Reprocessing/Recycling

2 Detoxified Containers 500No’s/Month

After Detoxification sent back to suppliers/SPPCB Authorized Parties

3 Used Lead Acid Batteries 10No’s/Year Send back to suppliers for buyback of New Batteries

3.6 Schematic representations of the feasibility drawing which give

information of EIA purpose. The applicability of the S.O 1533 for the proposed project was explored by

considering different possibilities & provision made in the said notification.

Considering the products & project location of the proposed project it is noticed that

the proposed project falls under Category 5 (f) “B” of the Schedule-I of EIA

Notification SO 1533. Due to the absence of State level EAC & EIAA, we are

applying at MoEF &CC, New Delhi

As per the provision of the SO 1533, it is necessary to get Environmental Clearance

by applying to MoEF along with the Environmental Impacts Assessment Study

Report for the proposed project prior to commissioning of the project activities.

Therefore the EIA is required to conduct to comply with provisions of SO 1533 made

for Category 5(f) “B” of schedule –I of the notification.



4.0Site Analysis

4.1 Connectivity

M/s. Veer- Chemie & Aromatics (P) Limited. Plot No; A-4, Co-op Ind. Estate,

Balanagar, Hyderabad, Telangana State

The nearest railway station is Begumpet Railway Station at a distance of 3.1

KMs from the site.

The nearest airport is Rajiv Gandhi International Airport at a distance of 26.0

KMs

The Nearest road ways

National Highway No.9 – 1.5 Meters

4.2 Land Form, Land use and Land ownership. The unit is located near industrial area. The Current land use of the land is industrial

land.

4.3 Existing Infrastructure.

The unit is located in industrial area and the basic infrastructure is already there. The

plant well connected with Road and Railway facilities

4.4 Soil classification The district is mainly covered by two types of soils i.e Red soils and Black soils.

4.5 Climatic data from secondary sources. Temperature Maximum: 44.4o C Minimum: 6.9 o C

Normal annual rainfall 873 mm 4.6 Social Infrastructure available.

Well developed social infrastructure facilities are available at nearby Habitations.

5.0 Planning Brief

Proposed plant activities will be started after getting statutory clearance form related

authorities. The project will be completed within two years.

Further proposed expansion activities will take care of all the rules and regulation of

statutory authority and provide the control measure and devices to achieve the



standard norms

6.0 Proposed Infrastructure

6.1 Industrial Area

The infrastructure and other facilities are already well developed and it is also

located near to industrial area.

6.2 Residential Area

The Accommodation facilities are there very near to the unit. The unit is very near to

the Hyderabad.

6.3 Green Belt: Approximately 20 % of Green Belt will be developed and it will be maintained. 6.4 Social Infrastructure: Facilities like road and communication are good. Banks, ATM's and medical facilities are also adequate. Amenities: Education- schools including middle, secondary and higher secondary schools, social welfare hostels. Medical and Health- Community Health Centre, & Primary Health center Are available near town Power and water- All the villages are electrified and drinking water facilities are extended to all villages. Rail and Road- The project site is very well connected by road through National

Highway no. 9, Southern railways.

6.5 Water management

Water requirement will be met through IDA supply . 6.6 Sewerage System:

There will be no discharge of industrial effluent (Zero Liquid Discharge). The treated



effluent will be reused. Domestic waste water will be disposed off through soak pit

system.

6.7 Industrial Waste Management: Due to proposed expansion, the effluent from cooling and Plant/Equipment washing

will be generated and treated in the well designed Effluent Treatment Plant. The

treated effluent will be reused.

7.0 Rehabilitation and Resettlement (R & R) Plan

Rehabilitation & Resettlement (R&R) plan is not applicable to the unit.

8.0 Project Schedule & Cost Estimates

Proposed expansion activities will be started after getting statutory clearance form

related authorities. The project will be completed within two years.

Proposed activity will provide benefits to the local people in terms of financial and

social welfare.

The project cost for expansion of the unit is 1.00 Crores will be used for constructing

additional building, Equipments, Machinery and ZLD system.

9.0 Analysis of proposal (Final Recommendations)

Local people will get direct financial benefit by way of employment.

Local people will get some contracts of supply and services to get indirect

income.

Company will contribute in improving education and health facilities in nearby area

Documents

PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0...PRE FEASIBILITY REPORT FOR Proposed Expansion of Bulk Drug & Intermediate Manufacturing Unit OF M/S