OK Industries. Connecting Technologies.

Precision Tools, Devices & InstrumentsFor Telecom, Computer and Electronic Industries

Catalog #104

INDEX

PAGE 4

WIRE WRAPPING

OVERVIEW

PAGE 5-6

PTX SERIES

WRAP/UNWRAP TOOLS

PAGE 7

DFB DUAL FUNCTION

WRAP/UNWRAP BIT &

SLEEVE SETS

PAGE 8-9

MANUAL WIRE WRAP/

UNWRAP TOOLS

PAGES 10-12

BIT & SLEEVE CHART

SPECIALIZED BITS & SLEEVES

PAGE 13-15

HAND WRAPPING &

UNWRAPPING TOOLS

SOCKET WRAP ID TAGS

PAGE 16

COPPER WIRE CUT &

STRIP TOOLS

PAGE 17

WIRE

PAGE 18-19

PUNCHDOWN TOOLS

PAGE 20

DESOLDER PUMPS

PAGE 21

FUME ABSORBERS

PAGE 22INSERTION

EXTRACTION TOOLS

2

© Copyright 2004 Jonard Industries Corp.

DESIGN TECHNOLOGY PRECISION QUALITY

134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

EN H A N C I N G

NETWORK

RELIABIL ITYWITH OK INDUSTRIES

Founded in 1946, OK Industries is a major force in

the telecommunications and electronics

industries and is a division of Jonard Industries

Corp. We are a global manufacturer of hand tools

for the interconnection of communications

networks. Our dependable products employ

precision technologies for the preparation and

connection of copper cables in applications

including public and enterprise voice and data

communications. Ask for OK Industries when you

wish to build reliability into your networks.

3Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com

By bending the wire around the sharp cornerof the terminal, the oxide layer on both wireand terminal is crushed or sheared, and a clean,oxide-free metal-to-metal contact is obtained.

A “Regular” bit wraps the bare wire around the terminal.A “Modified” bit wraps a portion of insulation around the terminal in addit ion to the bare wire .Thi sgreatly increases the ability to withstand vibration.

Regular Modified

In. .010 .015 .020 .025 .030 .035 .040 .045 .050 .055 .060 .065 .070 .075 .080 .085 .090 .095 .100mm 0.25 0.38 0.51 0.64 0.76 0.89 1.02 1.14 1.27 1.40 1.52 1.65 1.78 1.91 2.03 2.16 2.29 2.41 2.54

.010 .014 .018 .022 .027 .032 .036 .041 .046 .051 .056 .061 .066 .071 .076 .081 .086 .091 .096 .1010.25 0.36 0.46 0.56 0.69 0.81 0.91 1.04 1.17 1.30 1.42 1.55 1.68 1.80 1.93 2.06 2.18 2.31 2.44 2.57

.015 .018 .021 .025 .029 .033 .038 .043 .047 .052 .057 .062 .067 .072 .077 .082 .087 .092 .097 .1020.38 0.46 0.53 0.64 0.74 0.84 0.97 1.09 1.19 1.32 1.45 1.58 1.70 1.83 1.96 2.08 2.21 2.34 2.46 2.59

.020 .022 .025 .028 .032 .036 .040 .045 .049 .053 .058 .063 .068 .073 .078 .083 .088 .093 .098 .1030.51 0.56 0.64 0.71 0.81 0.91 1.02 1.14 1.25 1.35 1.47 1.60 1.73 1.85 1.98 2.11 2.24 2.36 2.49 2.62

.025 .027 .029 .032 .035 .039 .043 .047 .050 .056 .060 .065 .069 .074 .079 .084 .089 .094 .099 .1040.64 0.69 0.74 0.81 0.89 0.99 1.09 1.19 1.27 1.42 1.52 1.65 1.75 1.88 2.01 2.13 2.26 2.39 2.52 2.64

.030 .032 .033 .036 .039 .042 .046 .050 .054 .058 .062 .067 .071 .076 .080 .085 .090 .095 .100 .1050.76 0.81 0.84 0.91 0.99 1.07 1.17 1.27 1.37 1.47 1.58 1.70 1.80 1.93 2.03 2.16 2.29 2.41 2.54 2.67

.035 .036 .038 .040 .043 .046 .049 .052 .056 .060 .064 .069 .073 .078 .082 .087 .091 .096 .101 .1060.89 0.91 0.97 1.02 1.09 1.17 1.25 1.32 1.42 1.52 1.63 1.75 1.85 1.98 2.08 2.21 2.31 2.44 2.57 2.69

.040 .041 .043 .045 .047 .050 .052 .056 .060 .064 .068 .072 .076 .080 .084 .089 .092 .097 .102 .1071.02 1.04 1.09 1.14 1.19 1.27 1.32 1.42 1.52 1.63 1.73 1.83 1.93 2.03 2.13 2.26 2.34 2.46 2.59 2.72

.045 .046 .047 .049 .050 .054 .056 .060 .063 .067 .071 .074 .078 .083 .087 .091 .096 .101 .105 .1091.14 1.17 1.19 1.25 1.27 1.37 1.42 1.52 1.60 1.70 1.80 1.88 1.98 2.11 2.21 2.31 2.44 2.57 2.67 2.77

.050 .051 .052 .053 .056 .058 .060 .064 .067 .071 .074 .078 .082 .086 .090 .094 .098 .103 .107 .1111.27 1.30 1.32 1.35 1.42 1.47 1.52 1.63 1.70 1.80 1.88 1.98 2.08 2.18 2.29 2.39 2.49 2.62 2.72 2.82

Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart.

Step 1: Bit, Sleeve andPre-Stripped Wire

Step 2: Wire Insertion

Step 3: Wire Anchoring

Step 4: TerminalInsertion

Step 5: FinishedConnection

M E T A L - T O - M E T A L C O N T A C T

T Y P E S O F W R A P

T E R M I N A L D I A G O N A L C H A R T

H O W T O M A K E W I R E

W R A P P E D C O N N E C T I O N S

Wire Size Min. number Min. strip AWG Dia. Dia. of turns force

inches mm (Bare Wire) lbs. gms16 .051 1.30 4 15 6800

18 .0403 1.00 4 15 6800

20 .032 0.80 5 8 3600

22 .0253 0.65 5 8 3600

24 .0201 0.50 6 7 3200

26 .0159 0.40 7 6 2700

28 .0126 0.32 7 5 2200

30 .0100 0.25 7 3.3 1500

*Conforms to MIL-STD-1130B

S T R I P F O R C E C H A R T *

S O M E H I N T S O N M A K I N G W R A P P E D C O N N E C T I O N S

OPEN WRAP & SPIRAL WRAPJust keep the OK tool on theterminal until the wrap iscomplete. Early removal canresult in spiral and open wraps.

PIGTAILWire wrapping is a precision techniqueand the wrong bit and sleeve justcannot do the job. Improper selectioncan cause problems ranging from“Pigtails” to loose wraps.

Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of aterminal under mechanical tension. The technology was developed as an alternative to soldering, which presentsvarious safety and reliability problems in many applications. A principal advantage of wire wrapping is that itprovides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrappingsubjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminalto be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally usedfor 24 AWG and larger diameter wires; a modified wrap is typically used for 24 AWG and smaller wires, and is usedalmost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanicalstability; both styles provide suitable electrical connections.

W I R E W R A P P I N G OVERVIEW

INSUFFICIENT TURNSIt’s easy to feed wire into the slot in theOK bit correctly. Be sure the stripped endof the wire is “pushed-in” all the way.

OVERWRAPDo not press too hard. Let the OK toolsdo the work. Excessive pressure can leadto overwrapping. Backforce "BF" toprevent overwrapping is available onmost power tools and is recommendedfor use with 26 through 30 AWG wire.

DIM

EN

SIO

NA

D I M E N S I O N B

A

B

4 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

PTX SERIESWIRE WRAPP ING & UNWRAPP ING TOOLS

FSK-1

FSK-2

Catalog Number

Fiber Coating or BufferDia. to Strip (µm)

Replacement FiberGuide Cat. No ††

FS-G-RG1

FS-G-RG2

FS-G-RG3

FS-G-RG4

FS-G-RG5

FS-G-RG6

FS-G-RG7

FS-G-RG8

FS-G-RG10

FS-G-RG15

C O AT I N G O R B U F F E R

Part No. Description Weight Voltage RPM

PTX Battery Wrap/Unwrap Tool (Battery not included) 1.2 lb. 3.6V* 3700PTX-1 Electric Wrap/Unwrap Tool - 115V 0.86 lb. 115V 3700PTX-1BF Electric Wrap/Unwrap Tool w/Backforce - 115V 0.86 lb. 115V 3700PTX-2 Electric Wrap/Unwrap Tool - 230V 1.0 lb. 230V 4200PTX-2BF Electric Wrap/Unwrap Tool w/Backforce - 230V 1.0 lb. 230V 4200PTX-KIT1 115V battery tool kit (tool, charger, (2) batteries) 1.2 lb. 3.6V* 3700PTX-KIT1DH PTX-KIT1 w/DFB224 and H-1000 1.2 lb. 3.6V* 3700PTX-KIT2 230V battery tool kit (tool, charger, (2) batteries) 1.2 lb. 3.6V* 4200

* Powered by long-life NiMH battery

The PTX Series Wire Wrapping Tools from OK Industries

bring revolutionary new benefits to installers, telecom

technicians and other users. With worker safety in

mind, we consulted a certified ergonomist and

created an ergonomic tool, which includes a

lightweight, well-balanced construction, dual-finger

short-throw trigger, and a long handle to mitigate

pressure on the palm. These features help to prevent

repetitive stresses and result in an industry-leading design

from a comfort and safety standpoint. Ask for the PTX Series

Wire Wrapping Tools from OK Industries — and arm your

workers with the tools that offer efficiency and worker

safety in your interconnect activity.

PTX-B

KEY FEATURES

ACCESSORIES

O R D E R I N G I N F O R M A T I O N A N D P R O D U C T S P E C I F I C A T I O N S

n PTX-B PTX Battery, 3.6V

n PTX-BC1 115V Battery Charger

n PTX-BC2 230V Battery Charger

n H-1000 Cordura Tool Pouch

Low Battery Indicator

High Power MotorReverses forUnwrapping

Permanently AttachedCollet Nut

Ergonomic,Rugged Tool Design

n Ergonomic Design — Minimizes Repetitive Stress

n Rugged Construction for Field Usage

n Battery and Electric Powered Versions Available

n Wraps and Unwraps 20 to 30 AWG Wire

n Rated Maximum Usage: 2,500 cycles/day

n For Bits & Sleeves: see Pages 7, 10-12

PTX-BC1 H-1000

Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com 5

PTX-KIT1DHBATTERY WIRE WRAPP ING & UNWRAPP ING KIT

nErgonomic Design–

Minimizes Repetitive Stress

nRugged Construction for

Field use

nWraps and Unwraps

18 to 30 AWG Wire

nDual Finger Short-throw

Trigger

nRated for 2,500 Cycles/Day

B A T T E R Y P O W E R E D B Y

L O N G - L I F E N I M H B A T T E R Y

Part No.: PTX-Kit1DH

Kit Contains: PTX Battery wrap/unwrap toolPTX-BC1 ChargerPTX-B 2 BatteriesDFB224 (dual function wrapping/unwrapping bit/sleeve set, 22-24 AWG)H-1000 Cordura Tool Pouch

Weight: 1.2 lbs.

Voltage: 3.6V (NiMH Battery)

RPM: 3,700

For a complete listing of bits and sleeves- see pages 7, 10-12

P R O D U C T S P E C I F I C A T I O N S

PTX-B

PTX-BC1

H-1000

6 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

ERGONOMIC

KEY FEATURES

DFB 224

Min. Terminal Max. Terminal Terminal Terminal Hole EffectivePart # Description Wire Size Diagonal Diagonal Hole Depth Diameter Radius

AWG MM IN. MM IN. MM IN. MM IN. MM IN. MM

DFB224 Wrap/Unwrap Bit/Sleeve Set 22-24 AWG 22/24 .50/.65 .054 1.37 .073 1.85 0.50 25.40 .075 1.90 .111 2.82

KB-DF224 Replacement bit for DFB224

P-DF224 Replacement Sleeve for DFB224

DFB2426 Wrap/Unwrap Bit/Sleeve Set 22-24 AWG 24/26 .40/.50 .054 1.37 .065 1.65 0.50 25.40 .066 1.67 .098 2.48

KB-DF2426 Replacement bit for DFB2426

P-DF2426 Replacement Sleeve for DFB2426

The Wrap/Unwrap bit is shipped with the sleeve set in the wrap position. To change to the unwrap function simplypull the sleeve out approximately 1/4” (the sleeve is spring loaded and you should feel some tension while pullingforward), rotate the sleeve in either direction 1800 and release. The sleeve should now be seated approximately 1/4”lower than in the wrap position. This will expose the unwrap feature on the bit.

To change back to the wrap position pull the sleeve out approximately 1/2” and rotate the sleeve in either direction1800 and release. The spout should be in the 12:00 position and the sleeve should be locked in position.

Note: If you cannot rotate the sleeve, you need to pull the sleeve out further before trying to rotate the sleeve.

O K I N D U S T R I E S I N T R O D U C E S

T H E D F B 2 2 4 & D F B 2 4 2 6 D U A L F U N C T I O N B I T / S L E E V E S E T S

H O W T O U S E T H E D F B 2 2 4 & D F B 2 4 2 6

DUAL FUNCTIONWRAP/UNWRAP BIT

& SLEEVE SETS

This innovative product represents a truly revolutionary approach to wire wrapping, by combining both the wrap and theunwrap functions into one bit/sleeve set. The bit is precision machined for high quality wrapping in the clockwise direction,but also includes the removal mechanism that is used to unwrap when operated counterclockwise. The user can quickly andeasily switch back and forth between wrap and unwrap mode by retracting or extending the retractable sleeve, and flippingthe switch on a wrap/unwrap power tool (i.e., a power wire wrapping tool with reversible motor). This product, which canwrap or unwrap 22–26 AWG wire (depending on set), enables the user to maximize operating efficiency while eliminatingthe need to purchase and carry extra tools or bits for unwrapping. Also, to prevent pin-to-pin shorting, the retractablesleeve is coated with a durable 1000V dielectric material.

7Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com

The combination of the G100/R3394CT unwrap tool and thePUW unwrap bit & sleeve set gives you the best tool for highspeed wire unwrapping. High production, long life, lowmaintenance. Use Unwrap Set PUW2226 for wire AWG 20 thru26 (0.80 thru 0.40mm).

Unwrap Bit Unwrap Sleeve Bit and Sleeve Set Wire Size Terminal Hole Diameter

Part No. Part No. Set No. AWG mm Inches mm2026-UB SOK2230 PUW2226 20-26 0.80-0.40 .070 1.77

G100/R3394CT

G100/R3278 Aluminum

MANUAL WIREW R A P P I N G & U N W R A P P I N G T O O L S

n G200/R3278 : Lexan™

n G100/R3278 : Aluminum

n G100/R3278INS : Aluminum (insulated)

n For Bits & Sleeves : see pages 7, 10-12

n G100/R3394CT : Manual Wire Unwrapping Tool (See bit & sleeve listed below)

M A N U A L W I R E U N W R A P P I N G T O O L

M A N U A L W I R E W R A P P I N G T O O L S

G200/R3278 Lexan™G100/R3278INS Insulated

For precise reliable wraps, choose the tool you want.We offer durability with our rugged aluminum tool,G100/R3278, added protection with our insulatedversion, G100/R3278INS, providing 1000V of dielectricstrength across most of the housing, and the samereliability, light weight plus a lower cost with ourLexan® model, G200/R3278. These tools accommodatewire sizes from 22 AWG (0.65mm) thru 32 AWG(0.20mm).

8 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

MANUAL WIREW R A P P I N G T O O L K I T S

These are complete kits for technicians working at a Main Distributing Frame or for field service where wirewrapping is required. The WWK-1 Wire Wrap kit is our standard version for all 22-24 AWG applications. OurWWK-11NS Insulated Wire Wrap Kit provides the same AWG applications, plus the added safety of 1000Vdielectric protection across most of the housing of the G100/R3278INS Insulated Wire Wrap Gun. Othercomponents (P2224INS sleeve and UW4) also possess insulated properties. Both kits include our popular H-1000 cordura pouch for carrying convenience.

WWK-1

T E L E C O M W I R E W R A P K I T S

Part No.: WWK-1: Wire Wrap Kit

Kit Contains: G200/R3278 Speed Wrap ToolKB224 coiltite bit 22-24 AWGP2224 coiltite sleeve 22-24 AWGHW-UW-224 Wrap/unwrap toolST-100 wire stripper 22-24 AWG H-1000 Cordura Pouch

Part No.: WWK-1INS: Insulated Wire Wrap Kit

Kit Contains: G100/R3278INS Insulated Speed Wrap toolKB224 coiltite bit 22-24 AWGP2224INS Insulated coiltite sleeve 22-24 AWGUW4 sleeved unwrapping tool 20-26 AWGST-100 Wire stripper 22-24 AWGH-1000 Cordura Pouch

9Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com

ST-100 HW-UW-224 G200/R3278P2224 KB224

UW4 ST-100 KB224 P2224INS

WWK-1INS

G100/R3278INS

BITS & SLEEVES

3 ” B I T S A N D S L E E V E S C H A R T ( A W G ) I N C H E S

BITS & SLEEVES WIRE WRAPPING

Fully compatible with any make or model wire wrapping tool.

Maximum Minimum Maximum Terminal Terminal

Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole

Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter

(AWG) Inches Inches Inches Inches Inches Inches

20 l WB20M P194LN .059 .042 .073 1.000 .150 .075

20-22 l KB2075 P2224 – .042 .073 1.000 .123 .075

22 l KB22 P2224 – .054 .073 .750 .117 .075

22 l WB2275M P2224 .052 .049 .074 1.000 .132 .075

22-24 l KB224LH P2224 – .061 .085 1.000 .117 .086

22-24 l KB224-1 P2224 – .054 .073 1.000 .111 .075

22-24 l KB224 P2224 – .054 .073 .807 .111 .075

22-24 l WB224M P2224 .050 .049 .074 1.250 .121 .075

24 l WB24DH P2224 .046 .054 .073 1.750 .117 .075

24 l KB24 P2426 – .055 .074 .750 .100 .075

24 l *WB24SM P3032LN .044 .024 .043 .750 .098 .044

24-26 l WB2426M P2224 .046 .054 .073 .750 .118 .075

26 l KB26 P2426 – .058 .073 1.000 .100 .075

26 l *WB26SM P26LN .031 .023 .038 .750 .075 .040

26 l WB26M P2224 .046 .054 .073 1.000 .118 .075

26 l *WB2644M P3032LN .046 .024 .043 .750 .098 .044

26 l WB2669M P2426 .041 .053 .068 1.000 .109 .069

28 l WB2870M P2426 .034 .053 .068 1.000 .103 .070

28 l WB28SHM P3032 .030 .031 .035 .750 .066 .036

30 l *SB30MSH-B P3032 .027 .031 .035 .750 .064 .036

30 l *SB30MMK P3032 .023 .031 .035 .750 .064 .036

30-32 l *WB3032M P3032 .027 .034 .038 .750 .064 .040

30-32 l KB3032 P3032 - .034 .038 .750 .064 .040

10 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

*These tools are recommended for .025" square terminals on .100” centers

3 ” B I T S A N D S L E E V E S C H A R T M E T R I C

WIRE WRAPPING BITS & SLEEVES

Fully compatible with any make or model wire wrapping tool.

BITS & SLEEVES11Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com

*These tools are recommended for .025" square terminals on .100” centers

Maximum Minimum Maximum Terminal Terminal

Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole

Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter

mm mm mm mm mm mm mm

0.80 l WB20M P194LN 1.50 1.07 1.85 25.40 3.81 1.90

0.65-0.80 l KB2075 P2224 – 1.07 1.85 25.40 3.12 1.90

0.65 l KB22 P2224 – 1.37 1.85 19.05 2.97 1.90

0.65 l WB2275M P2224 1.32 1.24 1.87 25.40 3.35 1.90

0.50-0.65 l KB224LH P2224 – 1.54 2.15 25.40 2.97 2.18

0.50-0.65 l KB224-1 P2224 – 1.37 1.85 25.40 2.82 1.90

0.50-0.65 l KB224 P2224 – 1.37 1.85 20.50 2.82 1.90

0.50-0.65 l WB224M P2224 1.27 1.24 1.87 31.75 3.07 1.90

0.50 l WB24DH P2224 1.17 1.37 1.85 44.50 2.97 1.90

0.50 l KB24 P2426 – 1.39 1.87 19.05 2.54 1.90

0.50 l *WB24SM P3032LN 1.11 0.60 1.09 19.05 2.48 1.11

0.40-0.50 l WB2426M P2224 1.17 1.37 1.85 19.05 2.99 1.90

0.40 l KB26 P2426 – 1.47 1.85 25.40 2.54 1.90

0.40 l *WB26SM P26LN 0.79 0.58 0.96 19.05 1.90 1.02

0.40 l WB26M P2224 1.17 1.37 1.85 25.40 2.99 1.90

0.40 l *WB2644M P3032LN 1.17 0.60 1.09 19.05 2.48 1.11

0.40 l WB2669M P2426 1.04 1.34 1.72 25.40 2.77 1.75

0.32 l WB2870M P2426 0.86 1.35 1.72 25.40 2.61 1.78

0.32 l *WB28SHM P3032 0.76 0.79 0.89 19.05 1.67 0.91

0.25 l *SB30MSH-B P3032 0.69 0.79 0.89 19.05 1.62 0.91

0.25 l *SB30MMK P3032 0.58 0.79 0.89 19.05 1.62 0.91

0.20-0.25 l *WB3032M P3032 0.69 0.86 0.96 19.05 1.62 1.02

0.20-0.25 l KB3032 P3032 - 0.86 0.96 19.05 1.62 1.02

The insulated sleeves are covered with a material thatprovides 1000V dielectric strength which helps to preventshorting between pins and enhances worker safety.

SPECIALIZED BITS & SLEEVESB i t s a n d I n s u l a t e d S l e e v e s

2 ” ( 5 c m ) L o n g e r t h a n S t a n d a r d B i t s & S l e e v e s

Maximum Minimum Maximum Terminal TerminalBit Sleeve Wire Size Regular Modified Insulation Terminal Terminal Hole Effective HolePart No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter

AWG mm In. mm In. mm In. mm In. mm In. mm In. mmKB22 P2224INS 22 0.65 l – – .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90

KB224 P2224INS 22-24 0.50-0.65 l – – .054 1.37 .073 1.85 .807 20.50 .111 2.82 .075 1.90

KB24 P2426INS 26 0.50 l – – .055 1.39 .074 1.87 .750 19.05 .100 2.54 .075 1.90

KB26 P2426INS 26 0.40 l – – .058 1.47 .073 1.85 1.0 25.40 .100 2.54 .075 1.90

KB3032 P3032INS 30-32 0.32 l – – 0.034 0.86 0.038 0.96 0.75 19.05 0.064 1.62 0.04 1.02

Insulated Uninsulated Maximum Minimum Maximum Terminal TerminalBit Sleeve Sleeve Wire Size Regular Insulation Terminal Terminal Hole Effective HolePart No. Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter

AWG mm In. mm In. mm In. mm In. mm In. mm In. mmKB22-5 P2224-5INS P2224-5 22 0.65 l – – .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90

KB24-5 P2426-5INS P2426-5 24 0.50 l – – .055 1.39 .073 1.85 .750 19.05 .100 2.54 .075 1.90

KB26-5 P2426-5INS P2426-5 26 0.40 l – – .058 1.47 .073 1.85 .750 19.05 .100 2.54 .075 1.90

These bits and sleeves are designed for wire wrapping inareas requiring deep penetration. Their 5" (127mm)length ensures “true” connections in hard-to-get-atlocations. Available with or without insulation.

Enjoy the convenience of pre-assembled sets withinsulated color-coded sleeves for easy identification ofwire sizes based on color.

P2426-5INS

KB24-5

Extended Length (5”) Bits Plus Insulated and Noninsulated Sleeves

3” Bit & Sleeve Sets With Insulated Color Coded Sleeves

Sleeve Maximum Minimum Maximum Terminal TerminalBit Part No. Wire Size Regular Modified Insulation Terminal Terminal Hole Effective HolePart No. Color Diameter Diagonal Diagonal Depth Radius Diameter

AWG mm In. mm In. mm In. mm In. mm In. mm In. mmKB22 P2224-B-INS 22 0.65 l – – .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90

Blue

KB224 P2224-B-INS 22-24 0.50-0.65 l – – .054 1.37 .073 1.85 .807 20.05 .111 2.82 .075 1.90

Blue

KB24 P2426-Y-INS 24 0.50 l – – .055 1.39 .074 1.87 .750 19.05 .100 2.54 .075 1.90

Yellow

KB26 P2426-G-INS 26 0.40 l – – .058 1.47 .073 1.85 1.000 25.40 .100 2.54 .075 1.90

Green

WB26SM P26LN-R-INS 26 0.40 l .031 0.79 .023 0.58 .038 0.96 .750 19.05 .750 1.90 .040 1.02

Red

KitNumber

KT22B

KT224B

KT24Y

KT26G

KT26R

12 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

KB22

P2224INS

Wire Size Max. Insulation Terminal Hole Terminal Hole OutsidePart No. Reg. Mod. Type Diameter Diameter Depth Diameter

AWG mm Inches mm Inches mm Inches mm Inches mmHW-20 l A 20 0.80 – – .075 1.90 1.000 25.40 .218 5.53

HW-224 l A 22-24 0.65-0.50 – – .075 1.90 .807 20.50 .218 5.53

HW-224LH l A 22-24 0.65-0.50 – – .086 2.18 1.000 25.40 .218 5.53

HW-26 l A 26 0.40 – – .075 1.90 1.000 25.40 .218 5.53

*HW-30 l 30 0.25 .027 0.69 .036 0.91 .750 19.05 .125 3.17

*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers

These tools are used to remove wire connectionsusing 18 thru 32 gauge wire.

Type of Terminal Terminal OutsidePart No. Type Wire Size Unwrap Hole Diameter Hole Depth Diameter

AWG mm Inches mm Inches mm Inches mmUW1 D 20-26 0.80-0.40 Left Hand .070 1.77 1.000 25.40 .156 3.96

UW2 C 20-26 0.80-0.40 Left and Right Hand .070 1.77 1.000 25.40 .156 3.96

UW4 B 20-26 0.80-0.40 Left Hand .070 1.77 2.360 60.00 .187 4.74

UW5 B 20-26 0.80-0.40 Left and Right Hand .070 1.77 2.360 60.00 .187 4.74

UW093R D 24-32 0.50-0.20 Left Hand .038 0.96 1.000 25.40 .093 2.36

UWD93-93 C 24-32 0.50-0.20 Left and Right Hand .038 0.96 1.000 25.40 .093 2.36

UW2832C B 28-32 0.32-0.20 Left and Right Hand .038 0.96 .750 19.05 .156 3.96

Type “C”

H A N D U N W R A P P I N G T O O L S

HAND WRAPPING AND UNWRAPPING

TOOLSH A N D W R A P P I N G T O O L S

These Hand Wrapping Tools are carefully designed toproduce perfect wire wrapped connections.Precision, long-lasting tools for use where occasionalwraps are required or where power wire-wrappingtools are not practical. Compact and convenient.

Type “B”

Type “A”

HW-30

Type “D”

13Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com

Type “C”

Max. Terminal TerminalPart Wire Size Insulation Hole Hole Outside Wire SizeNumber Reg Mod Diameter Diameter Depth Diameter

AWG mm In. mm In. mm In. mm In. mm AWG mm

HW-UW-18-19 l 18-191.00

– – .075 1.90 1.000 25.40 .250 6.35 18-191.00

0.91 0.91

HW-UW-20 l 20 – – .075 1.90 1.000 25.40 .218 5.53 20-260.80

0.80 0.40

HW-UW-224 l 22-240.50

– – .075 1.90 .807 20.50 .218 5.53 20-260.80

0.65 0.40

HW-UW-224-1 l 22-240.50

– – .075 1.90 1.000 25.40 .218 5.53 20-260.80

0.65 0.40

HW-UW-224LH l 22-240.50

– – .086 2.18 1.000 25.40 .218 5.53 20-260.80

0.65 0.40

HW-UW-2426 l 24-260.40

– – .075 1.90 .750 19.05 .218 5.53 20-260.80

0.50 0.40

HW-UW-26 l 26 0.40 – – .075 1.90 1.000 25.40 .218 5.53 20-260.800.40

*HW-UW-26SM l 26 0.40 .031 0.79 .040 1.02 .750 19.05 .125 3.17 24-320.500.20

HW-UW-2829M l 28-290.29

.036 0.91 .040 1.02 .750 19.05 .156 3.96 24-320.50

0.32 0.20

HW-UW-30 l 30 .027 0.69 .036 0.91 .750 19.05 .125 3.17 24-320.50

0.25 0.20

*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers.

Terminal TerminalHole Hole Outside

Diameter Depth DiameterIn. mm In. mm In. mm

..075 1.90 1.000 25.40 .187 4.74

.070 1.77 1.000 25.40 .156 3.96

.070 1.77 1.000 25.40 .156 3.96

.070 1.77 1.000 25.40 .156 3.96

.086 2.18 .750 19.05 .156 3.96

.070 1.77 1.000 25.40 .156 3.96

.070 1.77 1.000 25.40 .156 3.96

.038 0.96 1.000 25.40 .093 2.36

.038 0.96 1.000 25.40 .093 2.36.

.038 0.96 1.000 25.40 .093 2.36

To switch from wire wrapping to unwrapping takesonly seconds - just a quick change of the cap fromone end to the other.

H A N D W R A P P I N G A N D U N W R A P P I N G T O O L S

HAND WRAPPING AND UNWRAPPING

TOOLS

H A N D W R A P P I N G T O O L S

These Hand Wrapping Tools are carefully designed toproduce perfect wire wrapped connections.Precision, long-lasting tools for use where occasionalwraps are required or where power wire-wrappingtools are not practical. Compact and convenient.

14 134 Marbledale Road • Tuckahoe, N. Y. 10707 www.okindustries.com

W R A P P I N G S I D E U N W R A P P I N G S I D E

W r a p / S t r i p / U n w r a p T o o l s

Part No. Pins Row Spacing Qty./Pkg.ID-8-100 8 .3" (7.5mm) 100

ID-14-100 14 .3" (7.5mm) 100

ID-16-100 16 .3" (7.5mm) 100

ID-18-50 18 .3" (7.5mm) 50

ID-20-50 20 .3" (7.5mm) 50

ID-22-50 22 .4" (10mm) 50

ID-24-50 24 .6" (15mm) 50

ID-28-50 28 .6" (15mm) 50

ID-40-25 40 .6" (15mm) 25

ID-96-25 96 .3" (7.5mm) 25

S O C K E T - W R A P I . D . ™

Increase Wiring Speed and Reduce Errors.

Used to identify pin numbers on wire wrapping sockets.Consisting of a socket-sized plastic panel with numberedholes in the pin location, the Socket Wrap-ID is simplyslipped onto the socket before wrapping. You can alsowrite on them for easy identification of location, IC Partnumber, function, etc. These unique items greatlysimplify both initial wire wrapping and subsequenttroubleshooting or repair. A great help to technicians,and production facilities alike.

Terminal Hole Terminal Outside SquarePart No. Wire Size Diameter Hole Depth Diameter Post

AWG mm In. mm In. mm In. mm In. mm

WSU-2224 22-24 0.65-0.50 .075 1.90 1.50 38.1 .213 5.4 .045 1.14

WSU-24M 24 0.50 .075 1.90 1.50 38.1 .213 5.4 .045 1.14

WSU-26M 26 0.40 .075 1.90 1.50 38.1 .213 5.4 .045 0.63

WSU-30 30 0.25 .036 0.91 1.50 38.1 .125 3.2 .025 0.63WSU-30M 30 0.25 .036 0.91 1.50 38.1 .125 3.2 .025 0.63

Each WSU tool wraps, unwraps and even strips theappropriate wire diameter with a unique built-instripper blade. Ideal for bench use or tool kit in allservice and repair applications. In addition toversatility, convenience, and reliability, the WSUSeries offers exceptional value.

WSU-26M(Modified Wrap)

WSU-24M(Modified Wrap)

WSU-30(Regular Wrap)

WSU-30M(Modified Wrap)

WSU-2224(Regular Wrap)

WRAP / STRIP / UNWRAP

TOOLS

15Phone (914) 793-0700 • Fax (914) 793-4527 email: sales@jonard.com