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1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 A A B B C C D D E E F F SCALE: AS SHOWN DWG NO: SIZE: ANSI D P.O. BOX 61247 MIDLAND, TEXAS 79711 (432) 563-1863 SHEET TITLE: REV: PREP: DATE: CHKD: DATE: APVD: DATE: RLSD: DATE: THIRD ANGLE PROJECTION OF ALL SHEETS ARE THE SAME REVISION LEVEL SCALE VALID ONLY ON PAPER SIZE LISTED TOLERANCES ALL DIMENSIONS ARE IN INCHES (UNLESS NOTED OTHERWISE) [mm] .X ` .063 FRACTIONAL ` 1/16 .XX ` .040 ANGULAR ` 1/2~ .XXX ` .010 SURFACE FINISH 125 ZERO PLANE REFERENCES 01 02 03 qOF CRANKSHAFT qOF ENGINE REAR FACE OF CYL BLOCK CUSTOMER: PROJECT: ORDER I.D. NO. : PURCHASE ORDER NO. : WORK ORDER NO. : TAG: M096812-10 1 8 SCHLUMBERGER TECHNOLOGY CORP REDA-HPS NICHOLS-FRIO TEXSTAR TERMINAL CE29747 C20814337A TBD TBD K. JOSE 08/15/2012 C. LAMBERT 10/02/2012 C GENERAL ARRANGEMENT CAT G3516 GAS INDUSTRIAL ENGINE WITH BASE SKID PARTS LIST DESCRIPTION PART NUMBER QTY ITEM CAT G3516 INDUSTRIAL ENGINE, 1380 BHP @ 1,400 RPM LA5177 1 1 GLOBAL HEAT TRANSFER, RADIATOR 1342001 1 2 MIRATECH, SILENCER / OXIDATION CATALYST UNIT ZHSS-30X31-12 1 3 MURPHY PANEL WITH CAT ADEM III PANEL 50-30-9441 1 4 PECO FUEL GAS COALESING / POLISHING FILTER 89-1-36-6-285 1 5 STUB SHAFT 7W3630 1 6 WARREN CAT, BASE SKID, STRUCTURAL W14 X 53# M096812-22 1 7 A B C D E CONFIDENTIAL AGREEMENT THIS DRAWING AND ITS CONTENTS, SPECIFICATIONS AND DESIGN DETAILS ARE PROPRIETARY INFORMATION AND MAY NOT BE REPRODUCED, TRANSFERRED OR ISSUED FOR MANUFACTURE WITHOUT WRITTEN CONSENT FROM WARREN POWER & MACHINERY INC. PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN CATERPILLAR OCTOBER 02, 2012 REVISION HISTORY REV DESCRIPTION DATE PREP APPROVED A CHANGES PER WARRENCAT & CUSTOMER 09/21/2012 KJ C.L. B ADDITIONS PER CUSTOMER 09/24/2012 KJ CL C CHANGES PER WARRENCAT & CUSTOMER 10/02/2012 KJ CL WEIGHT CHART, LBS ITEM DRY WET ENGINE 18,480 20,030 COALESCING FILTER 150 150 RADIATOR 4,098 4,760 BASE SKID 5,500 5,500 EXHAUST 1,300 1,300 MURPHY PANEL 380 380 COMPLETE UNIT 29,908 32,120 GENERAL NOTES: UTILITY PIPING CONNECTIONS: 1" NPT 3000# COUPLING, RADIATOR COOLANT DRAIN 2" RF 150# FLANGE, GAS STARTER 2" NPT 3000# COUPLING, ENGINE OIL DRAIN 2" NPT 3000# COUPLING, SKID BASE DRIP PAN DRAIN 2" RF 150# FLANGE, GAS TO COALESCER FILTER FLUID CAPACITIES: RADIATOR COOLANT CAPACITY IS APPROXIMATELY 77-1/2 GALLONS NOT INCLUDING TUBING RUNS TO ENGINE ENGINE COOLANT CAPACITY IS 58-1/2 GALLONS RECOMMENDED COOLANT: CAT NATURAL GAS ENGINE COOLANT (NGEC) (NGEC MEETS ASTM D1384 / D3306 / D6210 AND PROTECTS DOWN TO -34° F) ENGINE LUBE OIL CAPACITY IS 112 GALLONS RECOMMENDED OIL: CAT NATURAL GAS ENGINE OIL (NGEO EL350) (NGEO EL350 IS SPECIFICALLY SUITED FOR ULTRA-LOW EMISSIONS ENGINES REQUIRING LOW-ASH AND IS NOW THE "FACTORY FILL" FOR NEW NATURAL GAS ENGINES. NGEO EL350 MEETS ASTM D874 FOR SULFATED ASH CONTENT) PAINT SPECIFICATION: CATERPILLAR FACTORY FINISHES BLAST: PER SSPC-SP10 (NEAR WHITE) 1.5-2.0 MILS ANCHOR OR WIPE: PER SSPC-SP1 SOLVENT WIPE CLEANING FIRST COAT: CAT 1E2960D EPOXY 200 PRIMER 1.5-1.8 MILS DFT SECOND COAT: CAT 1E1950A URETHANE ENAMEL 3.0-3.6 MILS DFT TOP COAT COLOR: CAT YELLOW OR BLACK TINT FABRICATION NOTES: 1. ALL STEEL MATERIAL IS TO BE SOURCED FROM THE USA, CANADA, WESTERN EUROPE, OR JAPAN ONLY 2. FABRICATOR IS TO COLLECT ALL MATERIAL RECORDS FOR INSPECTOR'S REVIEW 3. FABRICATOR WILL PROVIDE WELD MAP 4. ALL WELDING WILL BE PERFORMED BY CERTIFIED WELDING PROCEDURES & WELDERS

PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

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Page 1: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

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A A

B B

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F F

SCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

PREP:DATE:

CHKD:DATE:APVD:DATE:RLSD:DATE:

THIRD ANGLEPROJECTION OF

ALL SHEETSARE THE SAME

REVISION LEVELSCALE VALID

ONLY ON PAPERSIZE LISTED

TOLERANCESALL DIMENSIONS ARE IN INCHES

(UNLESS NOTED OTHERWISE) [mm].X ` .063 FRACTIONAL ` 1/16

.XX ` .040 ANGULAR ` 1/2~.XXX ` .010 SURFACE FINISH 125

ZERO PLANE REFERENCES010203

qOF CRANKSHAFTqOF ENGINEREAR FACE OF CYL BLOCK

CUSTOMER:PROJECT:ORDER I.D. NO. :PURCHASE ORDER NO. :WORK ORDER NO. :TAG:

M096812-101 8

SCHLUMBERGER TECHNOLOGY CORPREDA-HPS NICHOLS-FRIO TEXSTAR TERMINAL

CE29747C20814337A

TBDTBD

K. JOSE08/15/2012

C. LAMBERT10/02/2012

C

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

CAT G3516 INDUSTRIAL ENGINE, 1380 BHP @ 1,400 RPMLA517711GLOBAL HEAT TRANSFER, RADIATOR134200112MIRATECH, SILENCER / OXIDATION CATALYST UNITZHSS-30X31-1213MURPHY PANEL WITH CAT ADEM III PANEL50-30-944114PECO FUEL GAS COALESING / POLISHING FILTER89-1-36-6-28515STUB SHAFT7W363016WARREN CAT, BASE SKID, STRUCTURAL W14 X 53#M096812-2217

A

B

C

D

E

CONFIDENTIAL AGREEMENTTHIS DRAWING AND ITS CONTENTS, SPECIFICATIONS AND DESIGN DETAILS

ARE PROPRIETARY INFORMATION AND MAY NOT BE REPRODUCED,TRANSFERRED OR ISSUED FOR MANUFACTURE WITHOUT WRITTEN

CONSENT FROM WARREN POWER & MACHINERY INC.

PRELIMINARY DRAWINGNOT FOR CONSTRUCTION

WARREN CATERPILLAROCTOBER 02, 2012

REVISION HISTORYREV DESCRIPTION DATE PREP APPROVED

A CHANGES PER WARRENCAT & CUSTOMER 09/21/2012 KJ C.L.B ADDITIONS PER CUSTOMER 09/24/2012 KJ CLC CHANGES PER WARRENCAT & CUSTOMER 10/02/2012 KJ CL

WEIGHT CHART, LBS

ITEM DRY WET

ENGINE 18,480 20,030

COALESCING FILTER 150 150

RADIATOR 4,098 4,760

BASE SKID 5,500 5,500

EXHAUST 1,300 1,300

MURPHY PANEL 380 380

COMPLETE UNIT 29,908 32,120

GENERAL NOTES: UTILITY PIPING CONNECTIONS: 1" NPT 3000# COUPLING, RADIATOR COOLANT DRAIN 2" RF 150# FLANGE, GAS STARTER 2" NPT 3000# COUPLING, ENGINE OIL DRAIN 2" NPT 3000# COUPLING, SKID BASE DRIP PAN DRAIN 2" RF 150# FLANGE, GAS TO COALESCER FILTER FLUID CAPACITIES:RADIATOR COOLANT CAPACITY IS APPROXIMATELY 77-1/2 GALLONS NOT INCLUDING TUBING RUNS TO ENGINEENGINE COOLANT CAPACITY IS 58-1/2 GALLONSRECOMMENDED COOLANT: CAT NATURAL GAS ENGINE COOLANT (NGEC) (NGEC MEETS ASTM D1384 / D3306 / D6210 AND PROTECTS DOWN TO -34° F)ENGINE LUBE OIL CAPACITY IS 112 GALLONSRECOMMENDED OIL: CAT NATURAL GAS ENGINE OIL (NGEO EL350) (NGEO EL350 IS SPECIFICALLY SUITED FOR ULTRA-LOW EMISSIONS ENGINES REQUIRING LOW-ASH AND IS NOW THE "FACTORY FILL" FOR NEW NATURAL GAS ENGINES. NGEO EL350 MEETS ASTM D874 FOR SULFATED ASH CONTENT) PAINT SPECIFICATION: CATERPILLAR FACTORY FINISHESBLAST: PER SSPC-SP10 (NEAR WHITE) 1.5-2.0 MILS ANCHOROR WIPE: PER SSPC-SP1 SOLVENT WIPE CLEANINGFIRST COAT: CAT 1E2960D EPOXY 200 PRIMER 1.5-1.8 MILS DFTSECOND COAT: CAT 1E1950A URETHANE ENAMEL 3.0-3.6 MILS DFTTOP COAT COLOR: CAT YELLOW OR BLACK TINT FABRICATION NOTES:1. ALL STEEL MATERIAL IS TO BE SOURCED FROM THE USA, CANADA, WESTERN EUROPE, OR JAPAN ONLY2. FABRICATOR IS TO COLLECT ALL MATERIAL RECORDS FOR INSPECTOR'S REVIEW3. FABRICATOR WILL PROVIDE WELD MAP4. ALL WELDING WILL BE PERFORMED BY CERTIFIED WELDING PROCEDURES & WELDERS

Page 2: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

RIGHT SIDE VIEWSCALE .1 : 1

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F F

OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 2 8

2143 7

61 11/16

35 15/16

10 7/16

240

158 3/16 21 13/16

45 15/16

90 15/16

OIL COOLER INLET:#24 SAE ORB TAPPERED FITTING

OIL COOLER OUTLET:#24 SAE ORB TAPPERED FITTING

1

Page 3: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

LEFT SIDE VIEWSCALE .1 : 1

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OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 3 8

140 1/8133 15/16

5

EXHAUST WILL BE WRAPPED WITH THERMAL INSULATION

24 15/16

4 15/16

9

A B C D E

46 15/1652 15/16

58 15/16

70 1/1664 15/16

COUPLING GUARD BY WARREN CAT

Page 4: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

FRONT VIEWSCALE .1 : 1

REAR VIEWSCALE .1 : 1

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OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 4 8

240

113 7/8

34MINIMUM SPACE

REQUIRED TOREMOVE CATALYST RACK

FOR MAINTENANCE

103 9/16

COUNTER CLOCKWISE ROTATIONFROM REAR VIEW OF ENGINE

Page 5: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

PLAN VIEWSCALE .125 : 1

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OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 5 8

180

207 3/16

AIR FLOW

AIR FLOW

AIR FLOW

6 1/8 AIR CLEANER ELEMENT REMOVAL DISTANCE (TYP)

Page 6: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

FOOTPRINTSCALE .125 : 1

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P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 6 8

RADIATOR END

n18X

1565

115165

1 5/8

1 5/8

180

103 9/16

Page 7: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

EQUIPMENT CENTER OF GRAVITYSCALE .0625 : 1

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OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 7 8

ENGINE 20,030 LBS (WET)EN

GINE

20,0

30 LB

S (W

ET)

SKID BASE 5,500 LBS

SKID

BAS

E 5,5

00 LB

S

COALESCER 150 LBS

COAL

ESCE

R 15

0 LBS

MURP

HY P

ANEL

380 L

BSMURPHY PANEL 380 LBS

EXHA

UST

1,300

LBS

EXHAUST 1,300 LBS

ENGI

NE 20

,030 L

BS (W

ET)

EXHA

UST

1,300

LBS

41 5/834 5/16 40 3/4 51 11/16 73 9/16 1800 53 1/20 51 3/4

16 13/16

43 1/8

0

49 7/16

56 3/16

123 7/8

52 1/4

SKID

BAS

E 5,

500 L

BS

MURP

HY P

ANEL

380 L

BS

COAL

ESCE

R 15

0 LBS

91 1/29 7/16 50 3/8

RADI

ATOR

4,76

0 LBS

(WET

)

65 3/16

157 11/16

RADI

ATOR

4,76

0 LB

S (W

ET)

RADIATOR 4,760 LBS (WET)

45 5/16COMPLETE PACKAGE 32,120 LBS (WET)

COMP

LETE

PAC

KAGE

32,12

0 LBS

(WET

)

52 3/8

COMP

LETE

PAC

KAGE

32,12

0 LBS

(WET

)

103 9/16

240

70 1/2

Page 8: PRELIMINARY DRAWING NOT FOR CONSTRUCTION WARREN … drawings.pdf · 2015-01-26 · cat g3516 gas industrial engine with base skid parts list item qty part number description 1 1 la5177

FLYWHEEL STUB SHAFTSCALE .5 : 1LIFTING EYE

MATERIAL: A572 STEELSCALE .375 : 1

RIGHT SIDE VIEWSCALE .05 : 1

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OFSCALE: AS SHOWNDWG NO:SIZE: ANSI D

P.O. BOX 61247MIDLAND, TEXAS 79711

(432) 563-1863

SHEET

TITLE:

REV:

GENERAL ARRANGEMENTCAT G3516 GAS INDUSTRIAL ENGINEWITH BASE SKID

M096812-10C 8 8

5 1/2n

10 1/2

1-3/8" X 1/2" DEEP KEYWAY

1 5/8 3/8

31

12 5/8

1 1/2

COPE TO FIT

COPE TO FIT9

3 7/8

n1 3/4

R3

9 5/8

6

24020' ABOVE GRADE

COMPLETE PACKAGE CENTER OF GRAVITY (WET)

66 1/2 66 1/2