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Comparison of Blast Performance of the IM Explosive PAX-28 Variations October 17, 2007 Prepared by Wendy Balas: US ARMY ARDEC David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS Prepared for NDIA Insensitive Munitions & Energetic Materials Technology Symposium October 16 - 18, 2007 Miami, FL

Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

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Page 1: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Comparison of Blast Performance of the IM Explosive PAX-28 Variations

October 17, 2007

Prepared byWendy Balas: US ARMY ARDEC

David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS

Prepared forNDIA Insensitive Munitions &

Energetic Materials Technology SymposiumOctober 16 - 18, 2007

Miami, FL

Page 2: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Overview

• Objective– Conduct a series of tests to compare blast performance of modified PAX-28

formulations– Compare results against baseline PAX-28

• PAX-28 is a candidate fill for cannon launched munitions– Developed as an IM replacement for traditional Comp B / TNT melt pour fills– Targeted for high blast applications– Formulation optimization studies performed by ATK– Manufacturing optimization studies performed by BAE Systems

• Composition– Dinitroanisole (DNAN)– Aluminum powder– RDX– Ammonium perchlorate (AP)

• Formulation – Composition remained constant – Size of aluminum and AP was varied

Page 3: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Test Description

• 2 Tests per each formulation variant• 8 Total tests completed• Test fixtures contain 10.5 lbs of PAX-28

Blast Test Fixture

Page 4: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Explosives Testing

• Test items tested at the GD-OTS Rock Hill Experimental Test Facility

• 1.25 sq miles• 200 meter rocket sled track• Fully instrumented test arenas• Phantom high speed video cameras• Qualification test capability• Gun test capability • 250 meter to 1500 meter ballistic

range• IM Testing

Page 5: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Explosives Loading

Transferring Molten PAX-28

Loading into Test FixturesInsulated Test Fixtures in Oven

5 Gallon Melt Kettle

Page 6: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Test Setup

• 4” Inside diameter steel pipe• ¼” Case wall• Initiated from the top using a C-4 booster• Blast gages placed at 10’ intervals

Page 7: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Test Set-up cont.

• Warhead mounted vertically

Page 8: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Fragmentation

• Fragment performance– While not an objective – it was an outcome– Substantial damage to steel structures within the

test arena

Page 9: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Test Results

• PressurePeak Pressure

0

10

20

30

40

50

60

70

80

10' 20' 30' 40'

Distance

Pres

sure

(psi

)

Formulation AFormulation BFormulation CFormulation D

Page 10: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Test Results

• ImpulseImpulse Data

0

5

10

15

20

25

30

10' 20' 30' 40'

Distance

Impu

lse

(psi

-ms)

Formulation AFormulation BFormulation CFormulation D

Page 11: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Evaluation

• Equalize data– Variation in fill heights resulted in different fill weights– Fano calculation to determine mass to charge ratio for bare

charge comparison with bare charge Comp-B• Generate pressure data for bare Comp-B charges

– BlastX calculations performed at the appropriate distances– Establishes a common means for comparison of PAX-28

data• Establish equivalency factors

– Convert PAX-28 pressures into Comp-B equivalent weights– Average equivalency was used to establish relative

equivalency values– Formulation A was used to normalize the remaining values

Page 12: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Peak Pressure Evaluation Using Comp B Equivalent Weights

0

0.2

0.4

0.6

0.8

1

1.2

Formulation A Formulation B Formulation C Formulation D Baseline 2002 PAX-28

Formulation

Rel

ativ

e Va

lues

Evaluation

Page 13: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Summary

• PAX-28 variants out-performed original PAX-28• PAX-28 produced significant fragmentation• Formulation containing relatively small AP and

aluminum produced best peak pressure

Page 14: Prepared by Wendy Balas: US ARMY ARDEC David … · Wendy Balas: US ARMY ARDEC. David Hunter, Rich Wallace & Melissa Hobbs: GD-OTS. Prepared for. NDIA Insensitive Munitions & …

Acknowledgements

• Wendy Balas – RDECOM• Arthur Spencer – GD-OTS• Rich Wallace – GD-OTS• Mike Adams – ATK Launch Systems• Dan Doll – ATK Launch Systems• Paul Braithwaite – ATK Launch Systems