Presentation cd application_area_2010_english

A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010

A.I. SchulzeChemotechnische Fabrik e.K.

Sole Manufacturer and Distributor

Principal area of application in power station technology, world-wide

Project Sales Corporation

General Agency of A.I. Schulze

India

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Copyright

Birkosit - Dichtungskitt ®

BIRKOSIT - Dichtungskitt ®

for marketing BIRKOSIT - Dichtungskitt ® in the sales area


list Customer base

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® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010

Product documentation 2010 Principal area of application Enquiries Sales structure

BIRKOSIT - Dichtungskitt ® BIRKOSIT - Dichtungskitt ®

application area, metal-to-metal joints [Compressors]application area, metal-to-metal joints [Expanders]application area, metal-to-metal joints [Generators]application area, metal-to-metal joints [Flanges, Housings]


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A.I. Schulze Chemotechnische Fabrik e.K.

Project Sales CorporationGeneral Agency of A.I. Schulze

India

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Product Data Sheet

STEAM TURBINE

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Materials Safety Data Sheet

GAS TURBINE

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for marketing Birkosit - Dichtungskitt ®

Product documentation Birkosit - Dichtungskitt ® 2010

BIRKOSIT - Dichtungskitt ® EnglishGerman

EnglishGerman

Storage life BIRKOSIT - Dichtungskitt ®

EnglishGerman

Siemens SST-600

Siemens SST-600


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Project Sales CorporationGeneral Agency of A.I. Schulze

India

Customer enquiries list for sales personnel

Business year 2010

Serial Customer address/ Customer's enquiry/ Answer: General Agency Date/ Date/Number/ Contact Answer: A.I. Schulze Received, SentDate Chemotechnische Fabrik e.K. General Agency A.I. Schulze

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ImportantCustomer enquiries, that are not covered technically by our product data sheet and safety data sheet must, in all cases, be cleared with A.I. Schulze Chemotechnische Fabrik e.K.Only after approval may the information be passed on to customers through General Agency.

® Copyright A.I. Schulze 2010

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Sales and marketing structures / Customer base


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A.I. SchulzeChemotechnische Fabrik e.K.Sole Manufacturer and Distributor

Sales:in Germany andin all countries where we are not represented by a General Agency.

Siemens Energy Sector Power Generation Power station plant and systems- manufacturing locations world-wide [new manufacture / reconditioning]

End-customers of the Siemens GroupPower GenerationPower station plant and systems- power station operators- industrial chemical plants- paper industry- shipyards- paints and rubber manufacturing

General Agency of A.I. Schulze Chemotechnische Fabrik e.K.

- Project Sales Corporation India - Al-Hatim Impex Pakistan - Argo International Corporation Italy - Aravah Technologies Ltd. Israel - asSawafi alThahabiyah Enterprice Arabian, Peninsula, Egypt - A. T. Technical Services & Supplies South Africa - CHEM-LUBE INTERNATIONAL CO., LTD. Thailand, Vietnam, Laos - HANPAC CO., LTD. South Korea - Kensington PTE. LTD. Singapore- METRA Instruments S.A. Switzerland - NOVATO spol. s r. o. Czech Republic, Slovak Republic, Poland - PT GUNUNG MORIA MEGA PRIMA Indonesia, Malaysia, Philippines- SANDARINIMU PASAULIS, UAB Lithuania, Latvia, Kaliningrad - S. C. Divers Util Service S.R.L. Romania- SEKER Makina Kimya San.ve Tic.Ltd.Sti Turkey, Syria, Iraq, Azerbaijan, Iran- Suministros Tecnicos ECOTEX, S.L. Spain - Trade House ROSKOMPLEKT Russia- VERDERMIX B.V. Netherlands, Benelux Countries- VIOMER Greece - Zibo 1st Line Composites Technologies Co., Ltd. China

Customers in all branches of the mechanical engineering industry- industrial pump manufacturers- compressors- pipelines- housings and casings

[all kinds of metal-to-metal joints]

30 % share 20 % share20 % Anteil

50 % share



General Agency of A.I. Schulze Chemotechnische Fabrik e.K.

- Project Sales Corporation India - Al-Hatim Impex Pakistan - Argo International Corporation Italy - Aravah Technologies Ltd. Israel - asSawafi alThahabiyah Enterprice Arabian, Peninsula, Egypt - A. T. Technical Services & Supplies South Africa - CHEM-LUBE INTERNATIONAL CO., LTD. Thailand, Vietnam, Laos - HANPAC CO., LTD. South Korea - Kensington PTE. LTD. Singapore- METRA Instruments S.A. Switzerland - NOVATO spol. s r. o. Czech Republic, Slovak Republic, Poland - PT GUNUNG MORIA MEGA PRIMA Indonesia, Malaysia, Philippines- SANDARINIMU PASAULIS, UAB Lithuania, Latvia, Kaliningrad - S. C. Divers Util Service S.R.L. Romania- SEKER Makina Kimya San.ve Tic.Ltd.Sti Turkey, Syria, Iraq, Azerbaijan, Iran- Suministros Tecnicos ECOTEX, S.L. Spain - Trade House ROSKOMPLEKT Russia- VERDERMIX B.V. Netherlands, Benelux Countries- VIOMER Greece - Zibo 1st Line Composites Technologies Co., Ltd. China

End-customersby country - turbine manufacturers[apart from the Siemens group]- power station operators[apart from Siemens customers]in all branches of the mechanical engineering industry - industrial pump manufacturers- compressors- pipelines- housings and casings

[all kinds of metal-to-metal joints]



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Principal area of application in steam turbines and gas turbines

Siemens Turbine STEAM SST-5000, GAS SGT5-8000H Application guidelines Jan 2010

Pressure/temperature conditions in the turbines [individual pressure zones]-> defined by type of turbine-> generally, the critical point for pressure is the turbine inlet (~70 bar)-> generally, the critical point for temperature is the turbine inlet (~500 Grad)-> special case, turbine type "H" - 'pushed up': turbine inlet is critical point (~120 bar/ 600 degrees) -> e.g. HNG 4056[our product is also used] Relevant working steps 1) Internal sealing surfaces (joints) - guide blade carriers

-> consumption on average 2 to 3 tins

[WORK STEP 2 DEPENDS ON THE TYPE OF TURBINE]2) Squeezing off the turbine surfaces /pressure stage

-> consumption on average 10 to 20 tins

3) Closing the casing halves of the pressure stage

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for the product, BIRKOSIT - Dichtungskitt ®

[BIRKOSIT - Dichtungskitt ® is applied with a brush]

[BIRKOSIT - Dichtungskitt ® is used together with the gasket paper and applied with a spatula]

any excess BIRKOSIT - Dichtungskitt® will be squeezed out

Siemens SST-5000

Siemens Turbine

Siemens SGT5-8000H


thinly with a brush] -> consumption on average 10 to 20 tins [individual pressure zones]

Individual steps in stage 31) Remove the hard top layer [protective layer] from the tin with a spatula.2) Mix in linseed oil until a proportion of 1/10 is reached.3) Apply to the joint surfaces with a brush.4) Spread thinly.5) The joint surfaces must be dry and machined [and rubbed down] to the required precision.6) Close the pressure stage casing halves.

Important note on work step 2 - Preparing the surfaces using engineering blue -> apply blue to sealing surface of one casing half -> match up second half (with blue print) exactly [work unevenness of first half into second]

Important note on work step 3The joint surfaces are milled

with an optimum adhesion surface, the joint surfaces

Example SIEMENS Steam Turbine SST-6000

Reconditioning intervals- between 5 and 10 years[or calculated in operating hours]

Product use by end-customers- between 3 and 10 years

Unopened tinsWhen correctly stored in the original packing, we guarantee a storage lifeof 5 years.

Tins in circulation

[apply BIRKOSIT - Dichtungskitt ® to the joint surfaces

7) BIRKOSIT - Dichtungskitt ® WILL FILL ANY SURFACE IRREGULARITIES.8) Any excess BIRKOSIT - Dichtungskitt ® will be squeezed out of the joint.

with high precision [Ra = 0.8 to 1.2 µm].In order provide the BIRKOSIT - Dichtungskitt ®

are briefly ground using a finishing sander with 60-80 grade disc [where manufactured with sufficient precision not necessary].

Storage Life of BIRKOSIT - Dichtungskitt ®

to step 3

grinding of joint surfaces[depending on the precision not necessary]

The SST-6000 features a barrel-type high-pressure (H) cylinder, an intermediate-pressure (I) cylinder and up to 3 double flow low-pressure (L) cylinders for 50 and 60 Hz.

It is typically operated in conventional steam power plants and enables a power output up to 1200 MW.

Output Rangefor Conventional Steam Applications- Up to 1200 MW Main SteamTemperature: - Typically 600° C / 1112° FPressure: - Up to 280 bar/ 4061 psiReheat SteamTemperature: - Typically 610° C / 1130° FExhaust Areas 50 Hz: 5 m² to 16 m² 27.5 inches to 56 inches*- 60 Hz: 3.5 m² to 11.1 m² 22.9 inches to 47 inches** Last blade profile length

Siemens SST-6000

Siemens STEAM Turbine

Siemens SST-300


Where tins are properly closed after partial use, we guarantee a storage lifeof 3 years.

Service lifeWhen used in accordance with instructions and with regular servicing as required

For the high-pressure (H) turbines, we guarantee that the product will withstand hot steam, hot air, hot and cold water, light fuel oils,

Pressure resistanceThe excellent adhesion on sealing surfaces and butt joints guarantees a perfect seal

Indication of storage lifeFrom 1 Jul 2002, the following additional information will be printed on the label:- Filling date: ..... - Unopened, useable until: 5 years- Opened on: ..... - Storage life after opening: 3 years


for steam and gas turbines, we guarantee a service life for use on machinedsealing surfaces (butt joints), of 10 years.

lubricants, mineral oil and natural gas at temperatures up to 900 °C and pressures up to 250 bar.

up to 250 bar.The pressure resistance for flanges without sealing rings is up to 450 bar, and even up to 550 bar for screw joints.

The SST-6000 features a barrel-type high-pressure (H) cylinder, an intermediate-pressure (I) cylinder and up to 3 double flow low-pressure (L) cylinders for 50 and 60 Hz.

It is typically operated in conventional steam power plants and enables a power output up to 1200 MW.

Output Rangefor Conventional Steam Applications- Up to 1200 MW Main SteamTemperature: - Typically 600° C / 1112° FPressure: - Up to 280 bar/ 4061 psiReheat SteamTemperature: - Typically 610° C / 1130° FExhaust Areas 50 Hz: 5 m² to 16 m² 27.5 inches to 56 inches*- 60 Hz: 3.5 m² to 11.1 m² 22.9 inches to 47 inches** Last blade profile length



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Use of the product in the application area, metal-to-metal joints [compressors]

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Numerous applications, e. g. methanol production, Gas-to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or Integrated Gasification Combined Cycle (IGCC), require large amounts of air or oxygen. Having built the world’s largest air compressor so far in operation, Siemens has outstanding expertise in compressors with large volume flows.

HighlightsThe perfect match for air flows up to 1,300,000 m³/hAxial-radial design allowing for intercooling and higher pressure ratiosExcellent efficiency

Fields of ApplicationAir separation

Single Shaft Compressors

Siemens STC-SR



Numerous applications, e. g. methanol production, Gas-to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or Integrated Gasification Combined Cycle (IGCC), require large amounts of air or oxygen. Having built the world’s largest air compressor so far in operation, Siemens has outstanding expertise in compressors with large volume flows.

HighlightsThe perfect match for air flows up to 1,300,000 m³/hAxial-radial design allowing for intercooling and higher pressure ratiosExcellent efficiency

Fields of ApplicationAir separation

Turbocompressor

Since its inception 60 years ago, the STC-GV compressor series has been meeting demands for compression solutions with high efficiencies and pressures up to 200 bar. STC-GV compressors, designed according to customer specifications and in accordance with both API 617 and API 672, guarantee the highest quality and technical standards for a broad range of industrial applications.

HighlightsThe perfect match for all air-separation and process-industry requirementsHigh efficiency and outstanding operating rangePowerful and robust design, with integrated turbine or expander optionsFlexible design concepts combining custom-tailored design with standardized components for maximum reliabilitySiemens is the only compressor manufacturer who also develops and supplies proprietary gear technology

Fields of ApplicationAir separationAmmoniaCarbon Capture and StorageEthylene oxideFlare mitigationFuel gasHydrocarbonsMetallurgy- Direct reduction- Direct smeltingPetrochemicalsPhenol RefineriesSynthetic fibers

Turbocompressor

Siemens STC-GV

Siemens STC-SH




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Use of the product in the application area, metal-to-metal joints [expander]

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Gas expansion units exploit the pressure difference between the natural gas pipeline and the distribution networks or consumers for extracting mechanical or electrical energy.Today gas expansion plants are the power plant type which exhibits the highest level of conversion efficiency for the generation of electricity. Depending on plant design, 80-90% of the additional fuel energy required for the Spilling expansion engine is converted to electricity. This means that fuel efficiency is far superior to that of the most modern gas and steam power plants. Gas expanders are extremely resource-saving in operation and contribute to the overall reduction of CO2 emissions. If waste heat for the preheating is used, the power generation can bring CO2 emissions nearly to zero. The volumetric control guarantees a high power yield due to consistently high efficiency levels over a wide operative range.

Technical dataGas expander Output kW from approx. 100 to 3.000 Speeds min–1 750, 900, 1.000, variable speeds Inlet pressure bar from 6 to approx. 60 bar Back pressure bar from 50 mbar to 25 bar Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/h

Classification of Centrifugal Compressors According to DesignPressure [bar] Intake volume flow [m³/h]ut to 225 bar up to 700000 m³/hm

Gas expander

Spilling Gas Expander



Gas expansion units exploit the pressure difference between the natural gas pipeline and the distribution networks or consumers for extracting mechanical or electrical energy.Today gas expansion plants are the power plant type which exhibits the highest level of conversion efficiency for the generation of electricity. Depending on plant design, 80-90% of the additional fuel energy required for the Spilling expansion engine is converted to electricity. This means that fuel efficiency is far superior to that of the most modern gas and steam power plants. Gas expanders are extremely resource-saving in operation and contribute to the overall reduction of CO2 emissions. If waste heat for the preheating is used, the power generation can bring CO2 emissions nearly to zero. The volumetric control guarantees a high power yield due to consistently high efficiency levels over a wide operative range.

Technical dataGas expander Output kW from approx. 100 to 3.000 Speeds min–1 750, 900, 1.000, variable speeds Inlet pressure bar from 6 to approx. 60 bar Back pressure bar from 50 mbar to 25 bar Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/h

Classification of Centrifugal Compressors According to DesignPressure [bar] Intake volume flow [m³/h]ut to 225 bar up to 700000 m³/hm

Expansion Turbines

Siemens integrally geared process-gas radial turbines enhance power supply in processes with off-gas or process gas as byproducts. A medium- to high-temperature gas can be used to drive a compressor or an electric generator directly, with no need for additional heat exchange or steam generation equipment. The Siemens STC-GT product line is the ideal solution for gas expansion within a number of chemical processes, and is designed according to both API 617 and API 672.

Highlights- The perfect match for expansion of off-gas and process gas - Increases plant efficiencies

Fields of Application- Purified terephthalic acid (PTA)- Dimethyl terephthalate (DMT)

Siemens SCT-GT




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Use of the product in the application area, metal-to-metal joints [generators]

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Hydrogen-cooled generators are used for rating up to 600 MVA for simple cycle, combined cycle and steam power plants. This increased capability is due to better heat transfer and lower density characteristics of hydrogen compared to air.Also, the generator is completely sealed and thus more appropriate in an environment that might have detrimental effects on an air-cooled generator.

Technical data

Frequency Model Power factor Apparent power Efficiency Terminal voltage 50 Hz SGen5-2000H 0.85 350 MVA to 600 MV Aup to 99 % 15 kV to 24 kV60 Hz SGen6-2000H 0.85 310 MVA to 570 MV Aup to 99 % 15 kV to 24 kV

Generator

SGen-2000H



Generator

Generators with water-cooled stators and hydrogen-cooled rotors are optimal for the highest output ranges. Their compact design coupled with our unique direct water-cooled stator is suitable for large steam power plant applications ranging up to 1270 MVA.

Technical data

Frequency Model Power factor Apparent power Efficiency Terminal voltage 50 Hz SGen5-3000W 0.85 675 MVA to 940 MV Aup to 99 % 21 kV to 27 kV60 Hz SGen6-3000W 0.85 600 MVA to 1,270 MV Aup to 99 % 21 kV to 27 kV

Siemens Gen-3000




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Use of the product in the application area, metal-to-metal joints [flanges and housings]

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Other applicationsflanges for apparatus and pressure vessel constructionbolt flangesbearing racesbasket ringsloose flangessupporting ringssealing washermanhole flangeschamber flangessmooth flangesloose flangeswelding neck flangeswelding necks

Flanges and Rings



FLANGES

Flanges according to all important international norms, e. g. ASME B 16.47 Series A und B, ANSI, DIN, MSS-SP44, API 605, BS 3293, AFNOR, VSM, GOST, Taylor Forge in all sizes focusing on medium and large dimensions. Flanges as per customer drawing.

Product use BIRKOSIT - Dichtungskitt®

- between flange parts

Power Station Shanghai



A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Jan 2010

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Copyright, legal notices

Publisher, producer and editor in accordance with § 6 MDStV:

® Copyright 2010All rights reserved. Text, pictures, graphics, sound, animations and videos and their layouts on A.I. Schulzedata carriers are protected by copyright and other intellectualand commercial property laws. The contents of this data carriermay not, for commercial purposes, be copied, distributed,altered or made accessible to third-parties.

A.I. SchulzeChemotechnische Fabrik e.K.


Theodor-Körner-Str. 3a

D-02826 Görlitz

phone: +49 (0) 3581 750284

fax: +49 (0) 3581 750566

e-mail: [email protected]

Web: www.birkosit-dichtungskitt.de | www.birkosit-dichtungskitt.com

Proprietor: Dieter Bartkowiak

Authorized signatory: Agnieszka Kulisz

Court of registration: Amtsgericht Dresden

Registered number: HRA 7441

Tax number: 207/203/00703

VAT identification number in accordance with Section 27a

of the German VAT Law: DE 812553785


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Quelle: Siemens AG 2010

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Presentation cd application_area_2010_english